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Sportwear Manufacturing Market

ID: MRFR/CG/66468-CR
100 Pages
Pradeep Nandi
January 2026

Sportwear Manufacturing Market Research Report by Product Type (Tops & T-Shirts, Bottoms, Jackets and Hoodies, Innerwear, Socks, Compression Wear, Tracksuits, Others), By Fabric Type (Cotton, Nylon, Spandex or Lycra, Blended Fabrics, Polyester, Recycled/Organic Materials), By Sport Type (Running, Gym or Fitness, Yoga, Swimming, Outdoor and Adventure Sports, Cycling, Racquet Sports, Others), By Technology Integration (Seamless Technology, Anti-Odor or Antimicrobial, UV Protection, Smart or Textile Sensors, Moisture Wicking), By Business ... read more

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Sportwear Manufacturing Market Summary

As per Market Research Future analysis, The Sportwear Manufacturing market was valued at USD 95,478.22 million in 2024 and is anticipated to grow at a CAGR of 4.6% over the forecast period, reaching USD 1,57,033.82 million in 2035.

Key Market Trends & Highlights

  • Sportswear is increasingly embedding sensors and smart fabrics that track biometric data (e.g., heart rate, temperature, motion), turning clothing into performance-enhancing tech. Such innovations are expanding demand for tech-enabled garments across running, cycling, swimming, and fitness segments.
  • Seamless knitting, AI-driven manufacturing, and automation are revolutionizing how sportswear is produced enabling 3D knitting, reduced waste, faster turnaround, and improved quality control. These technologies also support small-batch and on-demand production models.
  • Consumers increasingly prefer sportswear that transitions effortlessly between workouts and everyday use (athleisure), driving growth in multifunctional performance apparel. This trend is boosting demand for versatile fabrics that combine comfort, style, and technical performance.
  • Digital sales channels and D2C (direct-to-consumer) platforms are reshaping distribution, with personalized online shopping experiences and virtual engagement tools becoming essential for market competitiveness. This shift enhances global reach and speeds up product adoption cycles.

Market Size & Forecast

2024 Market Size 95,478.22 (USD Million)
2035 Market Size 1,57,033.82 (USD Million)
CAGR (2025 - 2035) 4.60%

Major Players

MAS Holdings, Thygesen Textile group, Bowins Garment, Delta Galil Industries, Gildan Activewear, Maxport Limited Vietnam, Oakley Inc., Audimas Supply, Mega Sport Apparel, and Micron S.p.A.

Sportwear Manufacturing Market Trends

The entire global technical sportwear manufacturing market is fast changing, evolving according to changes in consumer preferences, which are now being caused by influences from fashion as well as sustainability, and by fast-moving innovations in technology. One of the current and most noticeable developments in this scenario is athleisure, which has ultimately merged sportswear and casualwear. Now, activewear is often used in various non-workout situations at the office, during social occasions, or when just traveling, all of which led to a continually consistent year-round demand.

Fashion trends also play a big part, with their color palettes reverting to that nostalgic neon and pop shades of the 1980s and 90s. While commonly staple colors such as white, gray, and black remain core in collections, a splash of neon adds vibrancy and a retro twist. To entice the younger buyer, along with older consumers searching for nostalgia, leading brands such as Nike, Adidas, and Reebok are again bringing up their staples from the '90s. Blue emerges as another color-of-the-moment, from icy tones to bold electric hues, often mixed for a fresh and versatile look, while earthy colors-such as sage and evergreen-are slowly gaining their spot and reflecting a more grounded, nature-inspired aesthetic.

Product styling continues to evolve, wherein high-waisted leggings, sport bras with bold logos, and matching tracksuits comprise the ensemble. Demand for one-piece clothing styles, such as jamp suits, rompers, and bike-unitards, is strong as these designs are versatile, comfy, and capable of outstanding performance. These designs can tackle yoga sessions through to hikes in equal measure, thanks to multi-way stretch fabrics providing them complete mobility. Sustainability has become an integral part of market-driving factors, it is no longer a mere option. As environmental awareness grows, brands are starting to shift from petroleum-based synthetic polyester products to recycled polyester, bamboo, organic cotton, and unique antibacterial fabrics such as sea cell and bamboo charcoal. Moisture-wicking, breathable, and quick-drying capabilities are boosted while the highest comfort, durability, and odour-resistance levels are achieved. Lightweight and breathable, mesh fabrics have not lost their appeal for style and texture in men's and women's activewear.

Sustainability & Circular Materials Driving Product Demand

Manufacturers are increasingly adopting recycled, organic, and low-impact fabrics as sustainability becomes a key purchase driver. This shift not only reduces environmental footprint but also enhances brand value among eco-conscious consumers.

Tech-Enabled Performance Apparel Gains Traction

Integration of smart textiles, biometric sensors, and advanced moisture management features is transforming traditional sportswear into performance-oriented gear. These innovations appeal to athletes and fitness enthusiasts seeking real-time data and enhanced comfort.

Digital Channels and On-Demand Manufacturing Accelerate Growth

E-commerce and digital customization platforms are expanding global reach and improving consumer engagement. Coupled with automated, on-demand production, brands can reduce lead times and respond faster to evolving trends.

Sportwear Manufacturing Market Drivers

Global Trade Facilitation

The significance of global trade facilitation in the emerging phenomenon in the technical sportwear manufacturing market is regarding the speedy, smooth, and inexpensive movement of goods across borders. Both government and international organizations work towards reducing trade barriers and creating standardized, improved customs procedures to further develop the necessary logistics infrastructure for efficient global supply chains.
Trade agreements and policies developed by the WTO and regional trading agreements make trade easier between two countries first by eliminating tariffs, secondly by harmonizing standards, and finally by promoting fair trade practices. Thus, enabling sportswear manufacturers to source raw materials and components from various markets, finished products can also be exported to almost any country in the world with fewer delays and costs.
More effective trade facilitation has connected emerging manufacturing centres such as Bangladesh, Vietnam, and India to world markets. Increased investment in port improvements, transportation networks, and the development of digital customs systems is attracting foreign direct investment into these countries and improving overall export competitiveness.

Technological Advancements in Fabrics

Global sportswear trends are rapidly changing, owing as much to advances in high-tech fabrics as they are to the introduction of 3D printing. Today's consumers would like to have it all: in addition to maximum comfort, consumers want maximum use from their materials in athletic enhancement and endurance of fabric. With advances in fabric technology, the focus now is on providing moisture-wicking, breathable, or stretchable fabrics to enhance the comfort level and accommodate active lifestyles. Sustainability is also gaining traction in the industry as manufacturers incorporate eco-friendly fibres and production technologies in line with global environmental regulations.

3D printing has also been breaking ground in customization and production in the sportswear industry. Such a technology is now changing the market, offering the opportunity for the manufacture of precisely fitted, custom-made sportswear that serves the unique requirements of individual athletes. This kind of customization will reduce the turnaround time for production and basically makes it impossible to draw a divide between sports performance and fashion, with big names such as Nike and Adidas already offering personalized products, and the rise of athleisure hype, fed by celebrity endorsers, only propels this further.
In rapidly developing regions like Asia-Pacific and Latin America, the increasing internet penetration and the rising adoption of e-commerce help boost 3D printing. More rapidly, these technologies allow brands to adjust their designs to accommodate a myriad of consumer preferences, thereby fostering inclusivity and personalization. Advanced fabrics oozing into the 3D printing markets are pushing the sportswear business globally into a growth path that is expected to see it hit the $350 billion mark by 2032.

Influence Of Athleisure Fashion Trends

A trend that has caught on to become influential around the globe in the technical sportwear manufacturing market is athleisure. The fluidity of this style allows complete convenience for consumers, as it allows them to wear sportswear not only during workouts but also in casual, social situations. While athleisure refers to sportswear culture emerging from healthy, active, and flexible lifestyles, the concept is that it is an ideal blend of style, comfort, and functionality, thus making it both a trend in fashion and a lifestyle choice.

According to specialists, the athleisure market is expected to grow on average of around 7% per year between 2019 and 2026, with the potential even higher for sub-categories like leggings within it, with projections of around 8% during the same period. Although athleisure itself is not rigidly defined and shares many data points with sportswear and other forms of apparel, it does have an undeniable effect. Take, for example, the increase of 10% plus recorded by the European sector of the sportswear fashion sector in the last five years; it is believed that athleisure constitutes approximately 27% of that market.

Government initiatives on health are also collaborating with this change and are most likely to increase fitness consciousness. Celebrity endorsers and social media's influence rope in the maximum possible audience and amplify the capacity of athleisure into a transcendentally fashionable lifestyle. This has left many brands rushing to create versatile collections that can be performed and worn, perhaps usually promoted by limited editions to increase interest from consumers.

Emerging digitally enhanced marketing as well as e-commerce channels will further facilitate athleisure into accessibility worldwide as consumers gradually demand sustainable products, thus encouraging manufacturers to introduce eco-friendliness with their athleisure lines. Athleisure is indeed developing the sportswear market into a real consumer base that focuses on modern, trendy lifestyles.

Market Segment Insights

By Fabric Type: Cotton (Largest) vs. Recycled/Organic Materials (Fastest Growing)

Cotton remains the largest fabric segment owing to its comfort, breathability, affordability, and wide consumer acceptance across regions and climates. It is extensively used in everyday sportswear and entry-level performance apparel. Meanwhile, recycled and organic materials are the fastest-growing segment, driven by sustainability mandates, brand commitments to ESG goals, and rising consumer preference for environmentally responsible products.

Cotton: Dominant vs. Nylon: Moderate Adoption

While cotton dominates due to comfort and cost advantages, nylon sees moderate adoption primarily in high-performance and durability-focused applications. Its usage is often limited to specific sports or premium apparel categories rather than mass-market products.

By Sport Type: Running (Largest) vs. Swimming (Smallest)

Running accounts for the largest share of sportswear manufacturing as it is one of the most accessible and widely practiced physical activities globally. Demand spans footwear, tops, bottoms, and compression wear, ensuring consistent manufacturing volumes. Swimming represents the smallest segment due to its specialized fabric requirements, lower participation rates, and limited product variety compared to land-based sports.

Running: Dominant vs. Outdoor & Adventure Sports: Fastest-Growing

While running remains dominant, outdoor and adventure sports are witnessing rapid growth as consumers increasingly engage in hiking, trekking, and exploration activities. This trend is driving demand for durable, weather-resistant, and multifunctional sportswear.

By Technology Integration: Moisture-Wicking (Largest) vs. Smart/Textile Sensors (Fastest-Growing)

Moisture-wicking technology is the most widely adopted as it is considered a baseline feature across most sportswear categories, offering comfort and performance benefits. Smart and textile sensors, although currently niche, are the fastest-growing due to rising interest in performance tracking, biometric monitoring, and connected fitness ecosystems.

Seamless Technology: Strong Adoption vs. UV Protection: Selective Use

Seamless technology enjoys strong adoption for its comfort, reduced chafing, and premium appeal, especially in activewear and innerwear. UV protection, while important, is more selectively used in outdoor and performance-specific apparel.

By Business Model: OEM (Largest) vs. OBM (Fastest-Growing)

OEM remains the largest business model as global sportswear brands continue to rely on large-scale contract manufacturers for cost efficiency, scalability, and speed to market. OBM is the fastest-growing model, supported by manufacturers launching their own brands to capture higher margins, build brand equity, and reduce dependency on global labels.

OEM: Dominant vs. ODM: Strategic Growth

While OEM dominates in volume, ODM is gaining traction as brands seek design-led partners who can offer innovation, faster development cycles, and differentiated product capabilities.

By Product Type: Tops & T-Shirts (Largest) vs. Others (Smallest)

Tops & T-shirts represent the largest segment in sportswear manufacturing due to their universal usage across multiple sports and lifestyle activities, including running, gym, and casual athleisure. Their high replacement frequency, mass demand, and suitability for branding make them a core focus for manufacturers. In contrast, the “Others” category forms the smallest segment as it includes niche or sport-specific items with limited volume demand and lower repeat purchases.

Tops & T-Shirts: Dominant vs. Socks & Tracksuits: Slowest-Growing

Tops & T-shirts continue to dominate because of consistent consumer demand, customization opportunities, and ease of large-scale manufacturing. Socks and tracksuits, while essential, experience slower growth due to longer usage cycles, lower fashion turnover, and relatively limited innovation compared to core apparel categories.

Get more detailed insights about Sportwear Manufacturing Market

Regional Insights

Asia Pacific: Global Sportswear Manufacturing Powerhouse

Asia Pacific represents the largest and most influential region in the global sportswear manufacturing market, serving as the primary production hub for global brands. The region benefits from a strong textile ecosystem, availability of skilled labor, cost-efficient manufacturing, and well-established export infrastructure. Countries such as China, Vietnam, Bangladesh, Indonesia, and India play a critical role in OEM and ODM sportswear production, supplying performance apparel, athleisure, and technical garments worldwide.

Sportwear Manufacturing market Regional Insights

Government-backed initiatives supporting textile manufacturing, export incentives, and industrial parks further strengthen the region’s dominance. Additionally, rising domestic consumption driven by urbanization, fitness awareness, and growing middle-class populations is boosting local demand. Although growth is comparatively moderate due to market maturity, Asia Pacific remains indispensable to global sportswear supply chains.

North America: Innovation-Driven and High-Value Manufacturing Market

North America is a key innovation-led region in the sportswear manufacturing market, characterized by strong demand for premium, high-performance, and technologically advanced apparel. The region places high emphasis on product innovation, sustainability, and smart textiles rather than large-scale volume manufacturing. Advanced manufacturing practices, automation, and nearshoring trends are increasingly shaping production strategies.

Rising participation in fitness activities, athleisure adoption, and strong brand influence drive steady growth across the U.S. and Canada. Government focus on domestic manufacturing resilience and sustainable production further supports the market. North America demonstrates healthy growth, supported by demand for customized, performance-oriented, and eco-conscious sportswear.

Europe: Sustainability-Focused and Regulation-Driven Market

Europe represents a mature but steadily growing sportswear manufacturing market, strongly influenced by sustainability regulations and circular economy policies. The region emphasizes ethical sourcing, environmentally responsible production, and compliance with strict labor and environmental standards. European manufacturers are increasingly investing in recycled materials, low-impact dyeing, and energy-efficient production processes.

Consumer demand is driven by premium athleisure, outdoor sportswear, and fashion-performance hybrids. Countries such as Germany, Italy, and France remain important hubs for design, innovation, and high-quality manufacturing. Growth is moderate but stable, supported by strong institutional backing for sustainable textiles.

South America: Emerging Manufacturing and Consumption Market

South America is an emerging region in the global sportswear manufacturing landscape, with increasing importance driven by growing sports participation, fitness awareness, and urban lifestyles. The region is gradually strengthening its domestic manufacturing capabilities to reduce reliance on imports while supporting local brands and regional exports.

Brazil leads the regional market due to its large population, active sports culture, and expanding textile manufacturing base. Growth is supported by rising middle-class incomes and increasing demand for affordable sportswear. While still developing in scale, South America shows consistent growth potential over the forecast period.

Middle East & Africa: Niche but High-Potential Market

The Middle East & Africa region represents a smaller but steadily expanding segment of the global sportswear manufacturing market. Growth is fueled by increasing sports participation, government-led fitness initiatives, and rising awareness of health and wellness, particularly in GCC countries. Investments in sports infrastructure, international sporting events, and lifestyle transformation programs are supporting demand for performance and athleisure apparel.

Manufacturing activity remains limited compared to Asia, but regional governments are encouraging local production through industrial diversification strategies. While growth is relatively slower, the region holds long-term potential, especially in premium sportswear and private-label manufacturing.

Key Players and Competitive Insights

The global OEM manufacturer in the technical sportswear market is characterized by their rapid growth driven by heightened global demand for high-performance apparel, athleisure trends, and sustainability-focused production. Technical sportswear requires advanced manufacturing capabilities, innovation in materials, functional design, and strict traceability and quality standards. Core industry player includes MAS Holdings, Thygesen Textile group, Bowins Garment, Delta Galil Industries, Gildan Activewear, Maxport Limited Vietnam, Oakley Inc., Audimas Supply, Mega Sport Apparel, and Micron S.p.A.

MAS Holdings, the largest apparel tech company that delivers solutions in apparel and textile manufacturing, has strategically expanded their footprint by investing USD 140 million to establish an innovative Apparel Park in Odisha, India, which marks a significant strategic move that underscores their commitment to expanding manufacturing capacity while enhancing innovation and sustainability within the global sportswear industry. Thygesen Textile Vietnam, a leading manufacturer in Vietnam, specializes in OEM/ODM solutions, has strategically built a position in the OEM/ODM sportswear market through their extensive supplier network that spans Vietnam, Japan, Australia, EU, allowing the company to integrate certified, high-performance textiles with advanced functional properties directly into their production process. Taian Bowins Garment Co., a leading OEM and ODM manufacturer, has strategically positioned itself as a leading manufacturer by leveraging a comprehensive end-to-end service model that seamlessly integrates design, development, and manufacturing, enabling brands to bring high-performance apparel to market efficiently and with superior quality.

Delta Galil Industries Ltd is a leader in textile innovation, including seamless, intimates, and activewear, socks, and related apparel products, it has adopted a digital-first supply chain strategy, deploying the Infor Nexus supply chain platform across their entire supplier network from the US, China, East Asia, Israel, to Europe, as a strategic cornerstone to transform their operational backbone. Gildan Activewear is one of the world’s largest vertically integrated manufacturers of basic apparel, strengthening their position as a leading in the market through their vertically integrated manufacturing model. Maxport Limited Vietnam is a prominent Original Equipment Manufacturer (OEM) in the market, has strategically leveraged its extensive manufacturing infrastructure and research and development (R&D) capabilities to establish itself as a leading Original Equipment Manufacturer (OEM) in the global technical sportswear market, a position that is underpinned by its five state-of-the-art factories and a dedicated development center. Mega Sports Apparel, the leading custom sportswear manufacturer in the United States, key strategy in the global OEM technical sportswear market is rooted in an agile end-to-end manufacturing model that seamlessly integrates high customization, small-batch production flexibility, fast turnaround capabilities, and efficient logistics into a single, customer-centric value proposition.

Oakley Inc., a globally recognized designer, developer, and manufacturer of high-performance sports gear and lifestyle apparel, has strategically anchored in their operational ethos that values and prioritizes apparel design grounded in real-world athlete and field testing, a strategy that elevates their products from mere gear to trusted performance enablers.  Audimas Supply is one of the biggest and most advanced sportswear and outdoor clothing manufacturers, and has anchored their relevance in the market through a carefully crafted strategy that blends nearly a century of textile heritage with modern innovation, sustainability practices, and flexible, scalable production infrastructure. Macron SpA is a European leader in the production and sale of sportswear, It has strategically influenced the market by launching their Athleisure and Activewear collection, and has strategically reinforced its presence by managing performance-driven design with everyday versatility, signaling a deliberate expansion into lifestyle-oriented activewear that strengthens their technical sportswear credibility.

Industry Developments

In April 2023, Thygesen Textile Vietnam implemented Coats Digital’s GSDCost solution, enabling more accurate costing and capacity forecasting. This improvement in Standard‑Minute Values (SMVs) enhanced production efficiency, unlocked additional capacity, and helped meet increasing order volumes while motivating the workforce.

In April 2025, the Sporttech Pavilion was launched at Techtextil India 2025, spotlighting innovations in sports and activewear textiles, specialty fabrics, and sustainable materials. This platform supports performance textile advancements and showcases emerging manufacturing technologies relevant to sportswear producers. 

Future Outlook

Sportwear Manufacturing Market Future Outlook

The global sportswear manufacturing market is projected to grow at a CAGR of 4.6% from 2025 to 2035, driven by rising health and fitness awareness, adoption of advanced fabrics and smart textiles, and increasing demand for sustainable, eco-friendly apparel. Growth is further supported by e-commerce expansion and emerging markets, particularly in Asia-Pacific and South America.

New opportunities lie in:

  • Smart & Connected Apparel: Integration of sensors and wearable technologies for performance tracking.
  • Sustainable Materials: Use of recycled, organic, and eco-friendly fabrics.
  • Athleisure & Lifestyle Apparel: Rising demand for versatile clothing for both sports and daily wear.
  • Emerging Markets Expansion: Growing sports participation and urbanization in Asia-Pacific and South America.

Market Segmentation

Sportwear Manufacturing Market Sport Type Outlook

  • Running
  • Gym or Fitness
  • Yoga
  • Swimming
  • Outdoor and Adventure Sports
  • Cycling
  • Racquet Sports
  • Others

Sportwear Manufacturing Market Fabric Type Outlook

  • Cotton
  • Nylon
  • Spandex or Lycra
  • Blended Fabrics
  • Polyester
  • Recycled/Organic Materials

Sportwear Manufacturing Market Product Type Outlook

  • Tops & T-Shirts
  • Bottoms
  • Jackets and Hoodies
  • Innerwear
  • Socks
  • Compression Wear
  • Tracksuits
  • Others

Sportwear Manufacturing Market Business Model Outlook

  • OEM
  • ODM
  • OBM

Sportwear Manufacturing Market Technology Integration Outlook

  • Seamless Technology
  • Anti-Odor or Antimicrobial
  • UV Protection
  • Smart or Textile Sensors
  • Moisture Wicking

Report Scope

MARKET SIZE 2024

95,478.22  (USD Million)

MARKET SIZE 2025

99,965.61 (USD Million)

MARKET SIZE 2035

1,57,033.82 (USD Million)

COMPOUND ANNUAL GROWTH RATE (CAGR)

4.60 % (2025 - 2035)

REPORT COVERAGE

Revenue Forecast, Competitive Landscape, Growth Factors, and Trends

BASE YEAR

2024

Market Forecast Period

2025 - 2035

Historical Data

2019 - 2023

Market Forecast Units

USD Million

Key Companies Profiled

MAS Holdings, Thygesen Textile group, Bowins Garment, Delta Galil Industries, Gildan Activewear, Maxport Limited Vietnam, Oakley Inc., Audimas Supply, Mega Sport Apparel, and Micron S.p.A.

Segments Covered

By Product Type, By Fabric Type, By Sport Type, By Technology Integration, By Business Model

Key Market Opportunities

The sportswear manufacturing market presents opportunities in smart textiles, sustainable fabrics, and athleisure segments, as consumers increasingly demand performance, comfort, and eco-friendly apparel. Expansion into emerging markets with rising fitness awareness also offers significant growth potential.

Key Market Dynamics

Market growth is driven by innovation in fabric technologies, seamless manufacturing, and digital retail channels, while dynamics such as shifting consumer preferences, sustainability regulations, and rising competition shape strategic manufacturing and marketing approaches.

Countries Covered

North America, Europe, APAC, South America, MEA

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