United States Industrial Control and Factory Automation Market Size was valued at USD 82.1 Billion in 2022. The Industrial Control and Factory Automation market industry is projected to grow from USD 88.6 Billion in 2023 to USD 164.1 Billion by 2032, exhibiting a compound annual growth rate (CAGR) of 8.00% during the forecast period (2024 - 2032). The government is promoting industrial automation, and the rising importance of energy efficiency and cost reduction are the main market drivers anticipated to propel the Industrial Control and Factory Automation market in the United States.
Source: Secondary Research, Primary Research, MRFR Database and Analyst Review
Process-oriented DCS solutions rely on an interconnected network of sensors, controllers, actuators, and terminals to function as a single master controller for all production activities within a facility. As a result, a DCS concentrates on process control and monitoring while giving facility operators a single view of all facility operations. Due to DCS's closed-loop control platform operation, more sophisticated process automation solutions can be implemented. Because of this, DCS is perfect for managing activities at a single plant or factory. Furthermore, optimizing the visibility of a facility's daily operational procedures depends on a DCS. The peer-to-peer access technique is used in digital communication between dispersed controllers, workstations, and other computing units; this is one of the major advantages of DCS systems in the United States. In process sectors such as petrochemical, nuclear, and oil and gas, there is a growing need for controllers that provide specified process tolerance around a designated set point to attain higher levels of precision and control. Because DCS systems offer reduced operational complexity, project risk, and functions like flexibility for rapid production in highly demanding applications, these requirements have pushed their adoption. The energy sector is adopting DCS due to its ability to combine PLCs, safety systems, feedwater heaters, third-party controls, and numerous other plant process controls for heat exchangers, water quality, and feedwater heaters, among other things. Some organizations and DCS providers are implementing measures to enhance the security of distributed control systems in light of the increasing apprehension surrounding cybersecurity concerns about industrial control systems in the United States.
Furthermore, the automotive industry is a significant player in the United States, with a significant presence in automated production facilities. It is observed that a lot of automakers use automation in their production facilities to guarantee accuracy and efficiency. Demand in the automotive industry is also expected to rise as the trend of moving from conventional to electric vehicles continues to gain momentum. The duration of a project is one of the main issues facing the automotive industry. Rapid return on investment initiatives, inexpensive automation, and cost-effective innovation support manufacturers' efforts to increase efficiency and boost competitiveness. The main forces behind industrial robots in the automobile industry are the increasing use of automation in production processes, as well as digitization and artificial intelligence (AI). It has been shown that vehicle assembly dramatically increased with automation, demonstrating a development pattern in the number of automobiles produced in the United States while reducing costs and opening the door for the expansion of smart factory implementation in this industry. Thus, driving the Industrial Control and Factory Automation market revenue.
Based on Component Type, the United States Industrial Control and Factory Automation market segmentation includes HMI, industrial robots, control valves, sensors, and others. The industrial robots segment mostly dominated the market. Modern machinery and industrial robots are widely used by manufacturing organizations to optimize activities that demand strength, speed, and accuracy, leading to this increase. Robotic industrial automation lowers labor costs, energy consumption, and waste from raw materials. It also guarantees a smooth and continuous manufacturing process, which is anticipated to propel industry expansion.
The sensors category is anticipated to be the fastest growing due to its necessity and application in automating and controlling system operations. Sensors are essential for automation operations because of their compact size and ability to provide fast, precise data and readings. There are several types of sensors, such as torque, humidity, and temperature sensors. These sensors help industrial automation robots make manufacturing operations and processes smarter and more efficient, which is anticipated to drive further market expansion.
Based on Control System, the United States Industrial Control and Factory Automation market segmentation includes DCS, PLC, SCADA, and Others. The DCS category generated the most income. Due to industrialists' desire to use automated control systems and the quick adoption of IIOT, the DCS industry is expanding. Furthermore, the introduction of 5G and its use in the electricity generation industry is anticipated to accelerate the IoT and DCS integration using 5G technology for increased output efficiency.
The SCADA category is expected to have the quickest rate. Due to the growing industry 4.0 adoption. Because the SCADA control system can collect data in real-time and send it directly to the controller systems, it is utilized in many different industry verticals, including aerospace and defense, automotive, chemical, energy & utilities, manufacturing, and healthcare. The segment is predicted to develop even more due to manufacturers' growing desire for intelligent and digitalized production processes that increase production efficiency.
Figure 1: United States Industrial Control and Factory Automation Market, by Control System, 2022 & 2032 (USD Billion)
Source: Secondary Research, Primary Research, MRFR Database and Analyst Review
Based on Vertical, the United States Industrial Control and Factory Automation market segmentation includes aerospace & defense, automotive, chemical, energy & utilities, food & beverage, healthcare, manufacturing, mining & metal, oil & gas, transportation, and others. The healthcare category generated the most income because of the advice and services provided to patients for curative, palliative, rehabilitative, and other health conditions. Improved operational expenses, reduced supply chain errors, and enhanced customer service are all attributed to automation and control, which also improves patient care. The market is expected to rise since automation has allowed surgeons to perform surgery remotely or with little human intervention for increased safety and precision.
The manufacturing category is expected to have the quickest rate. This is because automated processes and systems are increasingly being used in factories and other industries for autonomous processes. Automated systems help manufacturers reduce process times and error rates in manufacturing processes. These systems are run by software or other technology, allowing minimal or no human interaction.
With its presence in some of the largest sectors, the United States is one of the most promising markets for suppliers selling smart factory solutions. The nation is quickly embracing sophisticated industrial technology, utilizing data for production on a massive scale and integrating it with several manufacturing systems across the supply chain. Throughout the projection period, the market under study is anticipated to see considerable growth potential. Some of the largest manufacturers in the world, like General Motors, Ford, Chrysler, and others, are based in the United States, which has one of the largest automotive industries worldwide. OICA reports that the number of motor vehicles manufactured in the United States in 2021 was around 9.17 million, up from 8.82 million in 2020. The nation has great potential because the automobile industry is the one that has adopted automation technology at a substantial rate to improve production efficiency.
The Industrial Control and Factory Automation market is expected to grow even more due to major players in the industry making significant R&D investments to extend their lines of equipment. Alongside these significant market developments, market participants engage in various strategic actions to broaden their market reach. These activities include introducing new Component Types, contractual agreements, mergers and acquisitions, increased investments, and cooperation with other organizations. The Industrial Control and Factory Automation sector needs to provide affordable products to grow and thrive in a more cutthroat and dynamic market.
Major United States Industrial Control and Factory Automation market players are attempting to increase market demand by investing in research and development operations, including ABB Ltd., Emerson Electric Co., Honeywell International, Inc., Rockwell Automation, Inc., OMRON Corporation, Kawasaki Heavy Industries, Ltd., Mitsubishi Electric Corporation, Siemens AG, Schneider Electric, and Yokogawa Electric Corporation.
April 2022: At Hannover Messe 2022, Critical Manufacturing revealed the most recent iteration of its Manufacturing Execution System (MES). Critical Manufacturing MES (V9) Improvements enable high-tech producers to thrive in shifting market dynamics.
September 2021: Rockwell Automation, Inc., an industrial automation and digital transformation firm, acquired Plex Systems. This acquisition allows Rockwell to improve their cloud-delivered IMS and offer smart manufacturing for client operations.
| Report Attribute/Metric | Details |
| Market Size 2022 | USD 82.1 Billion |
| Market Size 2023 | USD 88.6 Billion |
| Market Size 2032 | USD 164.1 Billion |
| Compound Annual Growth Rate (CAGR) | 8.00% (2024-2032) |
| Base Year | 2023 |
| Market Forecast Period | 2024-2032 |
| Historical Data | 2018- 2022 |
| Market Forecast Units | Value (USD Billion) |
| Report Coverage | Revenue Forecast, Market Competitive Landscape, Growth Factors, and Trends |
| Segments Covered | Component Type, Control System, and Vertical |
| Countries Covered | United States |
| Key Companies Profiled | ABB Ltd., Emerson Electric Co., Honeywell International, Inc., Rockwell Automation, Inc., OMRON Corporation, Kawasaki Heavy Industries, Ltd., Mitsubishi Electric Corporation, Siemens AG, Schneider Electric, and Yokogawa Electric Corporation |
| Key Market Opportunities | ·        Cybersecurity solutions for industrial control systems ·        Implementing the concepts of Industry 4.0 manufacturing |
| Key Market Dynamics | ·        The government is promoting industrial automation ·        Rising importance of energy efficiency and cost reduction |
Frequently Asked Questions (FAQ) :
The United States Industrial Control and Factory Automation market size was valued at USD 82.1 Billion in 2022.
The market is projected to grow at a CAGR of 8.00% during the forecast period, 2024-2032.
The key players in the market are ABB Ltd., Emerson Electric Co., Honeywell International, Inc., Rockwell Automation, Inc., OMRON Corporation, Kawasaki Heavy Industries, Ltd., Mitsubishi Electric Corporation, Siemens AG, Schneider Electric, and Yokogawa Electric Corporation, among others.
The industrial robot category dominated the market in 2022.
The DCS category had the largest share of the market.
Team Lead - Research she holds an experience of about 6+ years in market research and business consulting, working under the spectrum of information communication technology, telecommunications and semiconductor domains. aarti conceptualizes and implements a scalable business strategy and provides strategic leadership to the clients. her expertise lies in market estimation, competitive intelligence, pipeline analysis, customer assessment, etc.
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