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    US Industrial Control Factory Automation Market

    ID: MRFR/SEM/20182-HCR
    128 Pages
    Aarti Dhapte
    October 2025

    United States Industrial Control and Factory Automation Market Research Report Information By Component Type (HMI, Industrial Robots, Control Valves, Sensors, and Others), By Control System (DCS, PLC, SCADA, and Others), By Vertical (Aerospace & Defense, Automotive, Chemical, Energy & Utilities, Food & Beverage, Healthcare, Manufacturing, Mining & Metal, Oil & Gas, Transportation, and Others) – US Market Forecast Till 2035

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    US Industrial Control Factory Automation Market Infographic
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    US Industrial Control Factory Automation Market Summary

    As per Market Research Future Analysis, the United States Industrial Control and Factory Automation Market is projected to grow significantly, with an estimated size of 103.43 USD Billion in 2024. The market is expected to expand from 111.70 USD Billion in 2025 to 241.21 USD Billion by 2035, reflecting a compound annual growth rate (CAGR) of 8.20% during the forecast period. Key drivers include government promotion of industrial automation and the increasing focus on energy efficiency and cost reduction.

    Key Market Trends & Highlights

    The market is witnessing several key trends that are shaping its growth trajectory.

    • Growing adoption of Distributed Control Systems (DCS) is enhancing process control and monitoring.
    • The industrial robots segment is dominating the market due to their efficiency in manufacturing processes.
    • Healthcare automation is improving patient care and operational efficiency, making it the highest revenue-generating vertical.
    • The SCADA control system is expected to grow rapidly due to the increasing adoption of Industry 4.0.

    Market Size & Forecast

    2024 Market Size USD 103.43 Billion
    2035 Market Size USD 241.21 Billion

    Major Players

    Key players in the market include ABB Ltd., Emerson Electric Co., Honeywell International, Inc., Rockwell Automation, Inc., OMRON Corporation, Kawasaki Heavy Industries, Ltd., Mitsubishi Electric Corporation, Siemens AG, Schneider Electric, and Yokogawa Electric Corporation.

    US Industrial Control Factory Automation Market Trends

    Growing adoption of distributed control systems (DCS) is driving market growth

    Process-oriented DCS solutions rely on an interconnected network of sensors, controllers, actuators, and terminals to function as a single master controller for all production activities within a facility. As a result, a DCS concentrates on process control and monitoring while giving facility operators a single view of all facility operations. Due to DCS's closed-loop control platform operation, more sophisticated process automation solutions can be implemented. Because of this, DCS is perfect for managing activities at a single plant or factory. Furthermore, optimizing the visibility of a facility's daily operational procedures depends on a DCS.

    The peer-to-peer access technique is used in digital communication between dispersed controllers, workstations, and other computing units; this is one of the major advantages of DCS systems in the United States. 

    In process sectors such as petrochemical, nuclear, and oil and gas, there is a growing need for controllers that provide specified process tolerance around a designated set point to attain higher levels of precision and control. Because DCS systems offer reduced operational complexity, project risk, and functions like flexibility for rapid production in highly demanding applications, these requirements have pushed their adoption. The energy sector is adopting DCS due to its ability to combine PLCs, safety systems, feedwater heaters, third-party controls, and numerous other plant process controls for heat exchangers, water quality, and feedwater heaters, among other things.

    Some organizations and DCS providers are implementing measures to enhance the security of distributed control systems in light of the increasing apprehension surrounding cybersecurity concerns about industrial control systems in the United States.

    Furthermore, the automotive industry is a significant player in the United States, with a significant presence in automated production facilities. It is observed that a lot of automakers use automation in their production facilities to guarantee accuracy and efficiency. Demand in the automotive industry is also expected to rise as the trend of moving from conventional to electric vehicles continues to gain momentum. The duration of a project is one of the main issues facing the automotive industry. Rapid return on investment initiatives, inexpensive automation, and cost-effective innovation support manufacturers' efforts to increase efficiency and boost competitiveness. 

    The main forces behind industrial robots in the automobile industry are the increasing use of automation in production processes, as well as digitization and artificial intelligence (AI). It has been shown that vehicle assembly dramatically increased with automation, demonstrating a development pattern in the number of automobiles produced in the United States while reducing costs and opening the door for the expansion of smart factory implementation in this industry. Thus, driving the Industrial Control and Factory Automation market revenue.

    The ongoing evolution of industrial control systems and factory automation technologies appears to be driving increased efficiency and productivity across various sectors, suggesting a robust trajectory for future growth in the United States market.

    U.S. Department of Commerce

    US Industrial Control Factory Automation Market Drivers

    Focus on Sustainability

    Sustainability is increasingly becoming a focal point within the Global United States Industrial Control and Factory Automation Market Industry. Companies are adopting automation solutions that not only improve efficiency but also reduce environmental impact. For instance, energy-efficient systems and waste reduction technologies are gaining traction as organizations strive to meet regulatory requirements and consumer expectations. This shift towards sustainable practices is likely to drive market growth, as businesses recognize the long-term benefits of integrating eco-friendly solutions into their operations, thereby enhancing their competitiveness in a global market.

    Market Growth Projections

    The Global United States Industrial Control and Factory Automation Market Industry is poised for substantial growth, with projections indicating a market size of 250 USD Billion in 2024 and an anticipated increase to 450 USD Billion by 2035. This growth trajectory suggests a compound annual growth rate of 5.49% from 2025 to 2035, reflecting the increasing adoption of automation technologies across various sectors. The market's expansion is likely driven by factors such as technological advancements, rising demand for automation, and government support initiatives, positioning it as a critical component of the broader industrial landscape.

    Technological Advancements

    The Global United States Industrial Control and Factory Automation Market Industry is propelled by rapid technological advancements. Innovations in artificial intelligence, machine learning, and the Internet of Things are enhancing automation capabilities. For instance, the integration of AI in manufacturing processes allows for predictive maintenance, reducing downtime and operational costs. As a result, the market is projected to reach 250 USD Billion in 2024, reflecting the growing demand for smart manufacturing solutions. Companies are increasingly adopting these technologies to improve efficiency and productivity, suggesting a robust growth trajectory in the coming years.

    Rising Demand for Automation

    The Global United States Industrial Control and Factory Automation Market Industry experiences a surge in demand for automation across various sectors. Industries such as automotive, pharmaceuticals, and food processing are increasingly automating their operations to enhance productivity and reduce labor costs. This trend is evidenced by the projected market growth to 450 USD Billion by 2035, driven by the need for efficient production processes. Automation not only streamlines operations but also improves product quality and consistency, making it a vital component for businesses aiming to remain competitive in a globalized market.

    Government Initiatives and Support

    Government initiatives play a crucial role in shaping the Global United States Industrial Control and Factory Automation Market Industry. Various federal and state programs are designed to promote advanced manufacturing technologies and automation. For example, initiatives aimed at fostering innovation and providing funding for research and development are likely to stimulate market growth. These efforts may contribute to the anticipated compound annual growth rate of 5.49% from 2025 to 2035, as businesses leverage government support to adopt cutting-edge technologies and enhance their operational capabilities.

    Integration of Cybersecurity Measures

    The integration of robust cybersecurity measures is becoming essential within the Global United States Industrial Control and Factory Automation Market Industry. As industrial systems become more interconnected, the risk of cyber threats increases, prompting companies to invest in advanced security solutions. This trend is indicative of a broader recognition of the importance of safeguarding operational technology. By prioritizing cybersecurity, organizations can protect their assets and ensure uninterrupted operations, which is crucial for maintaining competitiveness in an increasingly digital landscape. This focus on security may further bolster market growth as businesses seek to mitigate risks associated with automation.

    Market Segment Insights

    Industrial Control and Factory Automation Component Type Insights

    Industrial Control and Factory Automation Control System Insights

    Industrial Control and Factory Automation Vertical Insights

    Based on Vertical, the United States Industrial Control and Factory Automation market segmentation includes aerospace & defense, automotive, chemical, energy & utilities, food & beverage, healthcare, manufacturing, mining & metal, oil & gas, transportation, and others. The healthcare category generated the most income because of the advice and services provided to patients for curative, palliative, rehabilitative, and other health conditions. Improved operational expenses, reduced supply chain errors, and enhanced customer service are all attributed to automation and control, which also improves patient care.

    The market is expected to rise since automation has allowed surgeons to perform surgery remotely or with little human intervention for increased safety and precision.

    The manufacturing category is expected to have the quickest rate. This is because automated processes and systems are increasingly being used in factories and other industries for autonomous processes. Automated systems help manufacturers reduce process times and error rates in manufacturing processes. These systems are run by software or other technology, allowing minimal or no human interaction.

    Industrial Control and Factory Automation Country Insights

    With its presence in some of the largest sectors, the United States is one of the most promising markets for suppliers selling smart factory solutions. The nation is quickly embracing sophisticated industrial technology, utilizing data for production on a massive scale and integrating it with several manufacturing systems across the supply chain. Throughout the projection period, the market under study is anticipated to see considerable growth potential. 

    Some of the largest manufacturers in the world, like General Motors, Ford, Chrysler, and others, are based in the United States, which has one of the largest automotive industries worldwide. OICA reports that the number of motor vehicles manufactured in the United States in 2021 was around 9.17 million, up from 8.82 million in 2020. The nation has great potential because the automobile industry is the one that has adopted automation technology at a substantial rate to improve production efficiency.

    Get more detailed insights about United States Industrial Control and Factory Automation Market Research Report —Forecast till 2034

    Key Players and Competitive Insights

    The Industrial Control and Factory Automation market is expected to grow even more due to major players in the industry making significant R&D investments to extend their lines of equipment. Alongside these significant market developments, market participants engage in various strategic actions to broaden their market reach. These activities include introducing new Component Types, contractual agreements, mergers and acquisitions, increased investments, and cooperation with other organizations. The Industrial Control and Factory Automation sector needs to provide affordable products to grow and thrive in a more cutthroat and dynamic market.

    Major United States Industrial Control and Factory Automation market players are attempting to increase market demand by investing in research and development operations, including ABB Ltd., Emerson Electric Co., Honeywell International, Inc., Rockwell Automation, Inc., OMRON Corporation, Kawasaki Heavy Industries, Ltd., Mitsubishi Electric Corporation, Siemens AG, Schneider Electric, and Yokogawa Electric Corporation.

    Key Companies in the US Industrial Control Factory Automation Market market include

    Industry Developments

    April 2022: At Hannover Messe 2022, Critical Manufacturing revealed the most recent iteration of its Manufacturing Execution System (MES). Critical Manufacturing MES (V9) Improvements enable high-tech producers to thrive in shifting market dynamics.

    September 2021: Rockwell Automation, Inc., an industrial automation and digital transformation firm, acquired Plex Systems. This acquisition allows Rockwell to improve their cloud-delivered IMS and offer smart manufacturing for client operations.

    Future Outlook

    US Industrial Control Factory Automation Market Future Outlook

    The United States Industrial Control and Factory Automation Market is poised for growth at a 8.00% CAGR from 2025 to 2035, driven by technological advancements and increased automation.

    New opportunities lie in:

    • Invest in AI-driven predictive maintenance solutions to enhance operational efficiency.
    • Develop integrated IoT platforms for real-time data analytics and decision-making.
    • Expand offerings in cybersecurity solutions tailored for industrial automation systems.

    By 2035, the market is expected to exhibit robust growth, reflecting advancements in automation technologies.

    Market Segmentation

    US Industrial Control and Factory Automation Vertical Outlook

    • Aerospace & Defense
    • Automotive
    • Chemical
    • Energy & Utilities
    • Food & Beverage
    • Healthcare
    • Manufacturing
    • Mining & Metal
    • Oil & Gas
    • Transportation
    • Others

    US Industrial Control and Factory Automation Component Type Outlook

    • HMI
    • Industrial Robots
    • Control Valves
    • Sensors
    • Others

    US Industrial Control and Factory Automation Control System Outlook

    • DCS
    • PLC
    • SCADA
    • Others

    Report Scope

    Report Attribute/Metric Details
    Market Size 2024 USD 103.42 Billion
    Market Size 2025 USD 111.70 Billion
    Market Size 2035 241.21 (Value (USD Billion))
    Compound Annual Growth Rate (CAGR) 8.00% (2025 - 2035)
    Base Year 2024
    Market Forecast Period 2025 - 2035
    Historical Data 2020-2023
    Market Forecast Units Value (USD Billion)
    Report Coverage Revenue Forecast, Market Competitive Landscape, Growth Factors, and Trends
    Segments Covered Component Type, Control System, and Vertical
    Countries Covered United States
    Key Companies Profiled ABB Ltd., Emerson Electric Co., Honeywell International, Inc., Rockwell Automation, Inc., OMRON Corporation, Kawasaki Heavy Industries, Ltd., Mitsubishi Electric Corporation, Siemens AG, Schneider Electric, and Yokogawa Electric Corporation
    Key Market Opportunities ·         Cybersecurity solutions for industrial control systems ·         Implementing the concepts of Industry 4.0 manufacturing
    Key Market Dynamics ·         The government is promoting industrial automation ·         Rising importance of energy efficiency and cost reduction

    FAQs

    How much is the United States Industrial Control and Factory Automation market?

    The United States Industrial Control and Factory Automation market size was valued at USD 103.42 Billion in 2024.

    What is the growth rate of the United States Industrial Control and Factory Automation market?

    The market is projected to grow at a CAGR of 8.20% during the forecast period, 2025-2034.

    Who are the key players in the United States Industrial Control and Factory Automation market?

    The key players in the market are ABB Ltd., Emerson Electric Co., Honeywell International, Inc., Rockwell Automation, Inc., OMRON Corporation, Kawasaki Heavy Industries, Ltd., Mitsubishi Electric Corporation, Siemens AG, Schneider Electric, and Yokogawa Electric Corporation, among others.

    Which component type led the United States Industrial Control and Factory Automation market?

    The industrial robot category dominated the market in 2022.

    Which control system had the largest market share in the United States Industrial Control and Factory Automation market?

    The DCS category had the largest share of the market.

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