Request Free Sample ×

Kindly complete the form below to receive a free sample of this Report

* Please use a valid business email

Leading companies partner with us for data-driven Insights

clients tt-cursor
Hero Background

Industry Controls Factory Automation Market

ID: MRFR/SEM/1337-CR
128 Pages
Apoorva Priyadarshi
March 2024

Industry Controls and Factory Automation Market Size, Share and Research Report By Component (Industrial Robots, Collaborative Industrial Robots, Machine Vision, Control Valves, Field Instruments, Human–Machine Interface (HMI), Industrial PC, Sensors and Industrial 3D Printing), By Solution (Supervisory Control and Data Acquisition (SCADA), Programmable Logic Controller (PLC), Distributed Control System (DCS), Plant Asset Management (PAM, Functional Safety, Product Lifecycle Management (PLM) and Manufacturing Execution System (MES)), By Industry (Process Industry Discrete Industry) and By Region - Global Forecast to 2035

Share:
Download PDF ×

We do not share your information with anyone. However, we may send you emails based on your report interest from time to time. You may contact us at any time to opt-out.

Industry Controls Factory Automation Market Infographic
Purchase Options

Industry Controls Factory Automation Market Summary

As per Market Research Future analysis, the Industry Control and Factory Automation Market was estimated at 240.55 USD Billion in 2024. The industry is projected to grow from 264.17 USD Billion in 2025 to 674.06 USD Billion by 2035, exhibiting a compound annual growth rate (CAGR) of 9.82% during the forecast period 2025 - 2035

Key Market Trends & Highlights

The Industry Control and Factory Automation Market is poised for substantial growth driven by technological advancements and evolving consumer demands.

  • The integration of Artificial Intelligence is transforming operational efficiencies across various sectors.
  • Smart manufacturing is gaining traction, particularly in North America, as companies seek to enhance productivity.
  • Sustainability initiatives are increasingly influencing investment decisions in the Asia-Pacific region.
  • The demand for customization and flexibility, driven by the adoption of IoT solutions and advanced robotics, is reshaping market dynamics.

Market Size & Forecast

2024 Market Size 240.55 (USD Billion)
2035 Market Size 674.06 (USD Billion)
CAGR (2025 - 2035) 9.82%

Major Players

Siemens (DE), Rockwell Automation (US), Schneider Electric (FR), Honeywell (US), Mitsubishi Electric (JP), Emerson Electric (US), ABB (CH), Bosch Rexroth (DE), Yokogawa Electric (JP)

Our Impact
Enabled $4.3B Revenue Impact for Fortune 500 and Leading Multinationals
Partnering with 2000+ Global Organizations Each Year
30K+ Citations by Top-Tier Firms in the Industry

Industry Controls Factory Automation Market Trends

The Industry Control and Factory Automation Market is currently experiencing a transformative phase, driven by advancements in technology and the increasing demand for efficiency in manufacturing processes. Automation technologies, such as robotics and artificial intelligence, are being integrated into production lines, enhancing productivity and reducing operational costs. This shift towards automation is not merely a trend but appears to be a fundamental change in how industries operate. Companies are increasingly adopting smart manufacturing practices, which leverage data analytics and the Internet of Things to optimize operations and improve decision-making. Moreover, the focus on sustainability and energy efficiency is becoming more pronounced within the Industry Control and Factory Automation Market. Organizations are seeking solutions that not only enhance productivity but also minimize environmental impact. This dual focus on efficiency and sustainability suggests a growing awareness of corporate responsibility among manufacturers. As the market evolves, it is likely that innovations will continue to emerge, further shaping the landscape of industrial automation and control systems. The future may hold even more sophisticated technologies that could redefine operational paradigms across various sectors.

Integration of Artificial Intelligence

The incorporation of artificial intelligence into factory automation systems is becoming increasingly prevalent. AI technologies are enhancing predictive maintenance, quality control, and supply chain management, allowing for more responsive and adaptive manufacturing processes.

Rise of Smart Manufacturing

Smart manufacturing is gaining traction as industries adopt interconnected systems that utilize real-time data for decision-making. This trend emphasizes the importance of data analytics and IoT in optimizing production efficiency and resource management.

Emphasis on Sustainability

Sustainability is emerging as a critical focus within the Industry Control and Factory Automation Market. Companies are prioritizing eco-friendly practices and energy-efficient technologies, reflecting a broader commitment to reducing their environmental footprint.

Industry Controls Factory Automation Market Drivers

Focus on Cybersecurity

As the Industry Control and Factory Automation Market becomes increasingly digitized, the focus on cybersecurity has emerged as a critical driver. The rise in cyber threats poses significant risks to manufacturing operations, prompting companies to invest in robust security measures. Recent reports indicate that The Industry Control and Factory Automation in manufacturing is projected to grow at a CAGR of 10% through 2025. This growth is driven by the need to protect sensitive data and ensure the integrity of automated systems. Manufacturers are now prioritizing cybersecurity strategies that encompass risk assessment, threat detection, and incident response. By implementing comprehensive cybersecurity frameworks, companies can safeguard their operations against potential disruptions, thereby enhancing overall resilience and trust in automated processes.

Adoption of IoT Solutions

The adoption of Internet of Things (IoT) solutions is a pivotal driver in the Industry Control and Factory Automation Market. IoT technologies facilitate real-time data collection and analysis, enabling manufacturers to optimize operations and enhance decision-making processes. Current estimates suggest that the IoT market in manufacturing is expected to reach USD 400 billion by 2026, reflecting a substantial increase in investment. This trend is largely attributed to the need for improved operational efficiency and predictive maintenance capabilities. By leveraging IoT devices, companies can monitor equipment performance, reduce downtime, and enhance supply chain management. Consequently, the integration of IoT solutions is likely to play a crucial role in the evolution of smart factories, where interconnected systems work seamlessly to drive productivity.

Integration of Advanced Robotics

The integration of advanced robotics into the Industry Control and Factory Automation Market is transforming traditional manufacturing processes. Robotics technology enhances precision, efficiency, and safety in production lines. According to recent data, the robotics segment is projected to grow at a compound annual growth rate of 12% over the next five years. This growth is driven by the increasing demand for automation in various sectors, including automotive and electronics. As manufacturers seek to reduce labor costs and improve productivity, the adoption of robotic systems is likely to accelerate. Furthermore, the ability of robots to work alongside human operators in collaborative environments is reshaping the workforce dynamics, making it essential for companies to invest in training and development to maximize the benefits of this technology.

Regulatory Compliance and Standards

Regulatory compliance and adherence to industry standards are increasingly influencing the Industry Control and Factory Automation Market. Governments and regulatory bodies are establishing stringent guidelines to ensure safety, quality, and environmental sustainability in manufacturing processes. Compliance with these regulations often necessitates the adoption of advanced automation technologies. For instance, the implementation of ISO standards in manufacturing is driving companies to invest in automated systems that meet these requirements. This trend is expected to propel the market for factory automation solutions, as organizations seek to align their operations with regulatory expectations. Furthermore, the emphasis on compliance is likely to foster innovation, as manufacturers explore new technologies to enhance their operational capabilities while adhering to legal frameworks.

Demand for Customization and Flexibility

The demand for customization and flexibility in production processes is a significant driver in the Industry Control and Factory Automation Market. As consumer preferences evolve, manufacturers are increasingly required to adapt their operations to meet specific customer needs. This shift is leading to the adoption of flexible automation solutions that can accommodate varying production volumes and product types. Market analysis indicates that the flexible automation segment is expected to grow by 15% annually over the next few years. This growth is fueled by the need for manufacturers to remain competitive in a rapidly changing market landscape. By investing in adaptable automation technologies, companies can enhance their responsiveness to market demands, thereby improving customer satisfaction and driving revenue growth.

Market Segment Insights

By Component: Industrial Robots (Largest) vs. Collaborative Industrial Robots (Fastest-Growing)

In the Industry Control and Factory Automation., Industrial Robots hold the largest market share among component segments due to their widespread adoption in manufacturing processes. They enhance productivity and efficiency, leading to reduced operational costs and improved output quality. Collaborative Industrial Robots, on the other hand, are experiencing the fastest growth, driven by increasing demand for automation in small and medium enterprises looking for cost-effective solutions that require human-worker collaboration. Market trends indicate a significant shift toward intelligent automation, fostering an increased use of Machine Vision and Control Valves for quality control and process optimization. The advent of Industry 4.0 technologies further propels the growth of Human–Machine Interfaces (HMI) and Industrial PC, facilitating seamless integration and smarter operational control in manufacturing environments. The combination of these factors underscores the dynamic landscape of the component segment in this competitive market.

Industrial Robots (Dominant) vs. Collaborative Industrial Robots (Emerging)

Industrial Robots represent the dominant force in the Industry Control and Factory Automation Market, known for their ability to handle repetitive tasks with high precision and speed. They are extensively utilized in sectors like automotive and electronics, where high-volume production is essential. These robots contribute significantly to lean manufacturing practices, optimizing production flows. In contrast, Collaborative Industrial Robots are emerging as a pivotal segment due to their design for safe interaction with human operators. They are ideal for tasks that require flexibility and agility, making them increasingly popular in diverse applications like packaging and assembly lines. Their capacity to augment human labor without safety concerns positions them as a vital aspect of modern automated systems, especially in small to medium enterprises.

By Solution: Programmable Logic Controller (Largest) vs. Manufacturing Execution System (Fastest-Growing)

In the Industry Control and Factory Automation., the solution segment showcases a diverse range of technologies where Programmable Logic Controllers (PLCs) hold the largest market share. PLCs are integral in automating manufacturing processes, leading to enhanced efficiency, reliability, and flexibility. Other solutions such as Supervisory Control and Data Acquisition (SCADA), Distributed Control Systems (DCS), and Plant Asset Management (PAM) follow, but PLCs stand at the forefront as the backbone of most automation systems. On the other hand, Manufacturing Execution Systems (MES) are recognized as the fastest-growing segment within the solution category. With an increasing focus on real-time production monitoring and efficiency optimization, MES is becoming pivotal for manufacturers aiming to sync operations and reduce wastage. Factors driving this growth include the push towards smart manufacturing and Industry 4.0 initiatives, which mandate integration across various operational levels, enhancing overall productivity and traceability.

Programmable Logic Controller (Dominant) vs. Manufacturing Execution System (Emerging)

The Programmable Logic Controller (PLC) segment is characterized by its pivotal role in the automation landscape, functioning as a family of industrial computers that control manufacturing processes. Known for their robustness, flexibility, and ease of programming, PLCs are extensively utilized across various industries. Their dominance is attributed to the shifting focus toward automation and increased operational flexibility. On the other hand, the Manufacturing Execution System (MES) represents an emerging segment that showcases rapid growth, driven by the need for real-time data visibility and operational efficiency. MES streamlines the manufacturing process from production to supply chain management, enabling manufacturers to monitor compliance, reduce lead times, and enhance the overall efficiency of operations. These two segments collectively illustrate the evolution and integration of technologies that are shaping the Industry Control and Factory Automation Market.

By Industry: Process Industry (Largest) vs. Discrete Industry (Fastest-Growing)

In the Industry Control and Factory Automation., the market share is predominantly held by the Process Industry, which benefits from established sectors like oil and gas, chemicals, and food and beverage, leveraging automation for efficiency and safety. Meanwhile, the Discrete Industry, which includes manufacturing sectors such as automotive and electronics, is rapidly gaining traction as industries seek to optimize production lines and minimize downtime through advanced automation technologies.

Industry: Process Industry (Dominant) vs. Discrete Industry (Emerging)

The Process Industry is characterized by continuous production processes and extensive use of automated control systems to enhance safety and reduce costs. This segment remains dominant due to its need for consistent quality, compliance with regulations, and efficiency. On the other hand, the Discrete Industry is emerging with a focus on flexible manufacturing systems, integrating IoT and Industry 4.0 technologies. This growth is driven by the demand for customized products and the need to adapt quickly to market changes, making automation essential for competitiveness in this segment.

Get more detailed insights about Industry Controls Factory Automation Market

Regional Insights

North America : Innovation and Technology Leader

North America is the largest market for Industry Control and Factory Automation, holding approximately 40% of the global market share. The region's growth is driven by rapid technological advancements, increased demand for automation in manufacturing, and supportive government regulations promoting smart manufacturing. The U.S. and Canada are the primary contributors, with significant investments in automation technologies and infrastructure. The competitive landscape in North America is robust, featuring key players like Rockwell Automation, Honeywell, and Emerson Electric. These companies are at the forefront of innovation, offering advanced automation solutions that enhance operational efficiency. The presence of established firms and a strong focus on R&D further solidify North America's position as a leader in the industry.

Europe : Sustainable Manufacturing Hub

Europe is the second-largest market for Industry Control and Factory Automation, accounting for around 30% of the global market share. The region's growth is significantly influenced by stringent regulations aimed at sustainability and energy efficiency. The European Union's initiatives to promote Industry 4.0 and digital transformation are key drivers, fostering demand for advanced automation solutions across various sectors. Leading countries in Europe include Germany, France, and the UK, with Germany being the largest market due to its strong manufacturing base. Major players like Siemens and Schneider Electric are pivotal in driving innovation and competitiveness in the region. The presence of these companies, along with a focus on sustainable practices, positions Europe as a critical player in the global automation landscape.

Asia-Pacific : Emerging Market Potential

Asia-Pacific is witnessing rapid growth in the Industry Control and Factory Automation market, holding approximately 25% of the global market share. The region's expansion is fueled by increasing industrialization, urbanization, and a growing emphasis on smart manufacturing. Countries like China and India are leading this growth, supported by government initiatives to boost manufacturing capabilities and technological advancements in automation solutions. China is the largest market in the region, with significant investments in automation technologies across various industries. The competitive landscape features key players such as Mitsubishi Electric and Yokogawa Electric, who are actively expanding their presence. The region's focus on innovation and cost-effective solutions is driving the adoption of automation technologies, making it a vital area for future growth.

Middle East and Africa : Resource-Rich Opportunities

The Middle East and Africa region is gradually emerging in the Industry Control and Factory Automation market, holding about 5% of the global market share. The growth is primarily driven by increasing investments in infrastructure and industrial projects, particularly in oil and gas, manufacturing, and utilities. Governments in the region are also promoting automation to enhance operational efficiency and competitiveness in various sectors. Leading countries include the UAE and South Africa, where there is a growing demand for advanced automation solutions. The competitive landscape is evolving, with both local and international players entering the market. Companies are focusing on providing tailored solutions to meet the unique needs of the region, which presents significant opportunities for growth in the automation sector.

Industry Controls Factory Automation Market Regional Image

Key Players and Competitive Insights

Major market players are spending a lot of money on R&D to increase their product lines, which will help the Industry control and factory automation Market grow even more. Market participants are also taking a range of strategic initiatives to grow their worldwide footprint, including new product launches, contractual agreements, mergers and acquisitions, increased investments, and collaboration with other organizations. Competitors in the Industry control and factory automation Market industry must offer cost-effective products to expand and survive in an increasingly competitive and rising market environment. One of the primary business strategies adopted by manufacturers in the global Industry control and factory automation industry to benefit clients and expand the Industry control and factory automation market sector is to manufacture locally to reduce operating costs. The market for Industry control and factory automation is recognized as being extremely competitive and fragmented. The market for Industry control and factory automation offers considerable potential opportunities for domestic and unorganised companies. Some of the key players operating in the Industry control and factory automation Market are Yokogawa Electric Corporation, Omron Corporation, Endress+Hauser, Fanuc Corporation, WIKA, Mitsubishi Electric Corporation, Eaton Corporation, Danfoss, Rockwell Automation, Yaskawa Electric Corporation, Toshiba Corporation, Honeywell International Inc., Dwyer, Stratasys, Hitachi, HP. 3D Systems, ABB, Schneider Electric, Siemens, General Electric, and Emerson Electric Co. To increase their global reach and client base, key firms are concentrating on acquisitions and product innovation. Eaton Corporation: is a multinational power management company. The company provides energy-efficient solutions that help its customers effectively manage electrical, hydraulic, and mechanical power more efficiently, safely, and sustainably. Eaton operates through five operating segments, namely, electrical products, electrical systems and services, hydraulics, aerospace, and vehicle. The electrical products comprise industry automation, industrial components, residential products, single-phase power quality, emergency lighting, fire detection, wiring devices, structural support systems, circuit protection, and lighting products. The electrical system and services include power distribution and assemblies, three-phase power quality, hazardous duty electrical equipment, intrinsically safe explosion-proof instrumentation, utility power distribution, power reliability equipment, and services. The hydraulic segment includes various power products, control and sensing products, and fluid conveyance products. The company has operations in the US, Canada, Latin America, Europe, and Asia-Pacific. Rockwell Automation: is a leader in industrial automation and digital transformation. The company has product brands such as Allen‑Bradley, FactoryTalk, and Lifecycle IQ Services. The company provides a vibrant environment where people can create a successful career by tackling complex, real-world problems that expand human potential. It has various industry sectors such as aerospace, automotive & tire, chemical, entertainment, food & beverage, infrastructure, life sciences, and semiconductor. The company has various products such as circuit & load protection, condition monitoring, connection devices, distributed control systems, drivers & motors, energy monitoring, human-machine interface, independent cart technology, industrial computers & monitors, input/output modules, industrial control products, lighting control, motion control, motor control, networks security & infrastructure, packaged solutions, and power supplies. It provides services across more than 80 countries.

Key Companies in the Industry Controls Factory Automation Market include

Industry Developments

January 2022, General Electric partnered with Reliance Bangladesh LNG & Power Ltd. to provide maintenance services and a suite of digital solutions for a 718 MW combined cycle power plant at Narayanganj, Bangladesh.

January 2022, Endress+Hauser has opened a new sales office in Muscat, the capital of Oman. The Swiss specialist in measurement and automation technology is thus strengthening its global network for sales and service in order to provide even better support to customers on the Arabian Peninsula across all industries

May 2022, Stratasys Ltd. announced new manufacturing materials across three different 3D printing technologies, including third-party materials for FDM 3D printers. Stratasys Validated materials for FDM 3D printers are among the new materials, as well several open, experimental materials for the P3-based Origin One 3D printer that may be used with an Open Material License, and polypropylene powder for the SAF technology-powered H350 3D printer.

September 2021, General Electric Renewable Energy's Grid solutions business (NYSE-GE) recently commissioned the first-ever fully digital high voltage substation on the African continent.

Future Outlook

Industry Controls Factory Automation Market Future Outlook

The Industry Control and Factory Automation Market is projected to grow at a 9.82% CAGR from 2025 to 2035, driven by advancements in IoT, AI integration, and demand for operational efficiency.

New opportunities lie in:

  • Development of AI-driven predictive maintenance solutions
  • Expansion of cloud-based automation platforms
  • Integration of robotics in supply chain management

By 2035, the market is expected to achieve substantial growth, reflecting evolving technological landscapes.

Market Segmentation

Industry Controls Factory Automation Market Industry Outlook

  • Process Industry
  • Discrete Industry

Industry Controls Factory Automation Market Solution Outlook

  • Supervisory Control and Data Acquisition (SCADA)
  • Programmable Logic Controller (PLC)
  • Distributed Control System (DCS)
  • Plant Asset Management (PAM)
  • Functional Safety
  • Product Lifecycle Management (PLM)
  • Manufacturing Execution System (MES)

Industry Controls Factory Automation Market Component Outlook

  • Industrial Robots
  • Collaborative Industrial Robots
  • Machine Vision
  • Control Valves
  • Field Instruments
  • Human–Machine Interface (HMI)
  • Industrial PC
  • Sensors
  • Industrial 3D Printing

Report Scope

MARKET SIZE 2024 240.55(USD Billion)
MARKET SIZE 2025 264.17(USD Billion)
MARKET SIZE 2035 674.06(USD Billion)
COMPOUND ANNUAL GROWTH RATE (CAGR) 9.82% (2025 - 2035)
REPORT COVERAGE Revenue Forecast, Competitive Landscape, Growth Factors, and Trends
BASE YEAR 2024
Market Forecast Period 2025 - 2035
Historical Data 2019 - 2024
Market Forecast Units USD Billion
Key Companies Profiled Siemens (DE), Rockwell Automation (US), Schneider Electric (FR), Honeywell (US), Mitsubishi Electric (JP), Emerson Electric (US), ABB (CH), Bosch Rexroth (DE), Yokogawa Electric (JP)
Segments Covered Component, Solution, Industry, Region - Global Forecast to 2035
Key Market Opportunities Integration of artificial intelligence in Industry Control and Factory Automation Market enhances operational efficiency and decision-making.
Key Market Dynamics Rising demand for automation technologies drives competitive innovation and regulatory adaptations in the Industry Control and Factory Automation Market.
Countries Covered North America, Europe, APAC, South America, MEA

Market Highlights

Author
Author
Author Profile
Apoorva Priyadarshi LinkedIn
Research Analyst
With 4+ years of experience in Market Intelligence and Strategic Research, Apoorv specializes in ICT, Semiconductor, and BFSI markets. Combining strong analytical capabilities with a deep understanding of technology-driven industries, he focuses on delivering data-driven insights that support strategic decision-making. With a background in technology and business research, Apoorv has contributed to numerous global market studies, competitive landscape analyses, and opportunity assessments across sectors such as semiconductors, digital banking, cybersecurity, and telecommunications.
Leave a Comment

FAQs

What is the projected market valuation for the Industry Control and Factory Automation Market in 2035?

<p>The projected market valuation for the Industry Control and Factory Automation Market in 2035 is 674.06 USD Billion.</p>

What was the overall market valuation in 2024?

<p>The overall market valuation for the Industry Control and Factory Automation Market was 240.55 USD Billion in 2024.</p>

What is the expected CAGR for the Industry Control and Factory Automation Market from 2025 to 2035?

<p>The expected CAGR for the Industry Control and Factory Automation Market during the forecast period 2025 - 2035 is 9.82%.</p>

Which companies are considered key players in the Industry Control and Factory Automation Market?

<p>Key players in the Industry Control and Factory Automation Market include Siemens, Rockwell Automation, Schneider Electric, Honeywell, Mitsubishi Electric, Emerson Electric, ABB, Bosch Rexroth, and Yokogawa Electric.</p>

What are the projected valuations for Industrial Robots in 2035?

<p>The projected valuation for Industrial Robots in 2035 is expected to range from 90.0 to 30.0 USD Billion.</p>

How does the market for Collaborative Industrial Robots appear to be developing?

<p>The market for Collaborative Industrial Robots is projected to grow, with valuations expected to reach between 15.0 and 45.0 USD Billion by 2035.</p>

What is the anticipated growth for the Programmable Logic Controller (PLC) segment by 2035?

<p>The Programmable Logic Controller (PLC) segment is anticipated to grow significantly, with projected valuations between 50.0 and 140.0 USD Billion by 2035.</p>

What is the expected market size for the Discrete Industry segment in 2035?

<p>The expected market size for the Discrete Industry segment in 2035 is projected to range from 144.33 to 407.03 USD Billion.</p>

What does the market outlook for Human-Machine Interface (HMI) suggest for 2035?

<p>The market outlook for Human-Machine Interface (HMI) suggests a valuation between 25.0 and 70.0 USD Billion by 2035.</p>

How is the market for Manufacturing Execution Systems (MES) expected to evolve by 2035?

<p>The market for Manufacturing Execution Systems (MES) is expected to evolve, with projected valuations ranging from 60.55 to 169.06 USD Billion by 2035.</p>

Download Free Sample

Kindly complete the form below to receive a free sample of this Report

Compare Licence

×
Features License Type
Single User Multiuser License Enterprise User
Price $4,950 $5,950 $7,250
Maximum User Access Limit 1 User Upto 10 Users Unrestricted Access Throughout the Organization
Free Customization
Direct Access to Analyst
Deliverable Format
Platform Access
Discount on Next Purchase 10% 15% 15%
Printable Versions