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    Passenger to Freighter Market

    ID: MRFR/A&D/10817-HCR
    128 Pages
    Sejal Akre
    October 2025

    Passenger to Freighter Market Research Report Information By Build Type (New Build And Refurbished), By Aircraft Model (Narrow Body, Wide Body, And Regional Jets), By Fitment (Slot/Retro Fitment, And Line Fitment), And By Region (North America, Europe, Asia-Pacific, And Rest Of The World) –Market Forecast Till 2035

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    Passenger to Freighter Market Infographic
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    Passenger to Freighter Market Summary

    As per MRFR analysis, the Passenger to Freighter Market Size was estimated at 2.783 USD Billion in 2024. The Passenger to Freighter industry is projected to grow from 3.097 USD Billion in 2025 to 9.036 USD Billion by 2035, exhibiting a compound annual growth rate (CAGR) of 11.3 during the forecast period 2025 - 2035.

    Key Market Trends & Highlights

    The Passenger to Freighter Market is poised for substantial growth driven by e-commerce and sustainability initiatives.

    • The North American market remains the largest, driven by robust e-commerce growth and air cargo demand.
    • Asia-Pacific is emerging as the fastest-growing region, reflecting increasing trade liberalization and economic recovery.
    • The new build segment dominates the market, while the refurbished segment is experiencing rapid growth due to cost-effectiveness.
    • Key market drivers include the expansion of e-commerce and stringent sustainability regulations, which are shaping conversion strategies.

    Market Size & Forecast

    2024 Market Size 2.783 (USD Billion)
    2035 Market Size 9.036 (USD Billion)
    CAGR (2025 - 2035) 11.3%

    Major Players

    Boeing (US), Airbus (FR), Conversion Technologies International (US), Ilyushin Finance Co. (RU), Magnetic MRO (EE), ST Engineering (SG), Aviation Capital Group (US), Korean Air (KR), Atlas Air Worldwide Holdings (US)

    Passenger to Freighter Market Trends

    The Passenger to Freighter Market is currently experiencing a notable transformation, driven by various factors that influence the aviation and logistics sectors. The increasing demand for air cargo services, coupled with the need for efficient transportation solutions, has led to a growing interest in converting passenger aircraft into freighters. This trend appears to be fueled by the rising e-commerce sector, which necessitates rapid delivery options. Furthermore, airlines are recognizing the potential for additional revenue streams through the conversion of underutilized passenger aircraft, thereby optimizing their fleets. In addition, environmental considerations are becoming increasingly relevant in the Passenger to Freighter Market. The aviation industry is under pressure to reduce its carbon footprint, and converting existing aircraft may present a more sustainable alternative to manufacturing new freighters. This approach not only conserves resources but also aligns with global efforts to promote greener practices within the transportation sector. As the market evolves, stakeholders are likely to explore innovative solutions that enhance operational efficiency while addressing environmental concerns, indicating a dynamic future for the Passenger to Freighter Market.

    E-commerce Growth

    The expansion of the e-commerce sector is significantly impacting the Passenger to Freighter Market. As online shopping continues to rise, the demand for air freight services is increasing, prompting airlines to consider converting passenger aircraft to meet this need.

    Sustainability Initiatives

    Environmental sustainability is becoming a focal point for the aviation industry. The conversion of passenger aircraft into freighters is viewed as a more eco-friendly option, potentially reducing the carbon footprint associated with manufacturing new aircraft.

    Fleet Optimization Strategies

    Airlines are increasingly looking to optimize their fleets by converting underutilized passenger planes into freighters. This strategy not only generates additional revenue but also enhances operational efficiency, allowing airlines to adapt to changing market demands.

    Passenger to Freighter Market Drivers

    E-commerce Expansion

    The rapid expansion of e-commerce has emerged as a pivotal driver for the Passenger to Freighter Market. As online shopping continues to gain traction, the demand for efficient cargo transport solutions has surged. In 2025, e-commerce sales are projected to reach approximately 6 trillion USD, necessitating a robust logistics framework. This growth compels airlines to convert passenger aircraft into freighters, thereby optimizing their fleets to meet the increasing demand for air freight services. The Passenger to Freighter Market is likely to benefit from this trend, as companies seek to enhance their delivery capabilities and reduce transit times. Furthermore, the shift towards direct-to-consumer shipping models amplifies the need for versatile cargo solutions, reinforcing the importance of passenger-to-freighter conversions in the logistics landscape.

    Rising Demand for Air Cargo Services

    The rising demand for air cargo services is a crucial driver for the Passenger to Freighter Market. As global trade continues to expand, the need for rapid and reliable transportation of goods has intensified. In 2025, air cargo volumes are anticipated to grow, driven by factors such as increased international trade and the need for just-in-time delivery. This trend compels airlines to adapt their operations, often leading to the conversion of passenger aircraft into freighters to accommodate the surge in cargo demand. The Passenger to Freighter Market is likely to experience heightened activity as airlines respond to this growing need, enhancing their capacity to transport goods efficiently. Additionally, the shift towards air freight for high-value and time-sensitive products further underscores the importance of converting passenger aircraft to meet market requirements.

    Economic Recovery and Trade Liberalization

    Economic recovery and trade liberalization are influencing the dynamics of the Passenger to Freighter Market. As economies rebound, there is a notable increase in trade activities, prompting airlines to expand their cargo capabilities. In 2025, the easing of trade barriers and the establishment of new trade agreements are expected to facilitate cross-border commerce, thereby boosting demand for air freight services. This environment encourages airlines to convert passenger aircraft into freighters, allowing them to capitalize on the growing market opportunities. The Passenger to Freighter Market is poised to benefit from this trend, as airlines seek to enhance their operational flexibility and respond to the evolving needs of international trade. The interplay between economic growth and trade liberalization may lead to a sustained increase in the conversion of passenger aircraft, further solidifying the industry's position.

    Sustainability and Environmental Regulations

    Sustainability initiatives and stringent environmental regulations are increasingly influencing the Passenger to Freighter Market. Airlines are under pressure to reduce their carbon footprints and comply with international standards aimed at minimizing environmental impact. The conversion of passenger aircraft to freighters is seen as a viable strategy to enhance fuel efficiency and reduce emissions. In 2025, the aviation sector is expected to face more rigorous regulations, prompting airlines to adopt greener practices. This shift not only aligns with The Passenger to Freighter that values eco-friendly operations. The Passenger to Freighter Market is thus likely to see a rise in demand for converted freighters that meet these evolving standards, as companies strive to balance profitability with environmental responsibility.

    Technological Advancements in Aircraft Conversion

    Technological advancements in aircraft conversion processes are significantly shaping the Passenger to Freighter Market. Innovations in engineering and design have streamlined the conversion of passenger aircraft into freighters, reducing both time and costs associated with these modifications. In 2025, the introduction of advanced materials and automated systems is expected to enhance the efficiency of conversion projects. This evolution not only accelerates the availability of converted freighters but also improves their operational capabilities. As airlines seek to modernize their fleets, the Passenger to Freighter Market stands to gain from these technological improvements, which may lead to increased adoption rates of converted aircraft. Furthermore, enhanced conversion technologies could potentially lower maintenance costs, making freighter operations more economically viable.

    Market Segment Insights

    Passenger to Freighter Build Type Insights

    Passenger to Freighter Build Type Insights

    The Passenger to Freighter market segmentation, based on build type, includes new build and refurbished. The refurbished segment dominated the market, accounting for the maximum market revenue. Rising demand for emergency air cargo transportation, growth in r-commerce, and supply of medicines surged to meet the need for the aviation industry. Due to this, there has been an increase in investment by the key OEMs and MRO service providers for expanding freighter conversion.

    Passenger to Freighter Aircraft Model Insights

    Passenger to Freighter Aircraft Model Insights

    The Passenger Freighter market segmentation, based on aircraft models, includes narrow-body, wide-body, and regional jets. The narrow body category generated the most income in the e-commerce sector due to its varied range of applications in the e-commerce sector.

    Whereas, the wide-body segment is anticipated to be the fastest growing due to an increase in contracts for wide-body conversion.

    Passenger to Freighter Fitment Insights

    Passenger to Freighter Fitment Insights

    The passenger-to-freight market segmentation, based on Fitment, includes slot/retro Fitment and line fitment. The slot/retrofitment generated the most income due to the rise in focus by MRO offers to enter into the freighter market. For instance, in April 2022, China’s first 767-300 Boeing Conversion Freighter (BCF) conversion line was opened on the campus of Guangzhou Aircraft Maintenance Engineering Company (GAMECO).

    Figure 1: Passenger to Freighter Market, by Fitment, 2025 & 2034 (USD Billion)

    Get more detailed insights about Passenger to Freighter Market

    Regional Insights

    North America : Market Leader in Conversion

    North America is the largest market for passenger to freighter conversions, holding approximately 45% of the global market share. The region benefits from a robust aviation infrastructure, increasing demand for air cargo services, and favorable regulatory frameworks. The growth is driven by e-commerce expansion and the need for efficient logistics solutions, particularly in the U.S. and Canada, which are the top contributors to this market.

    Europe : Innovative Conversion Solutions

    Europe is the second-largest market, accounting for around 30% of The Passenger to Freighter. The region is characterized by stringent environmental regulations and a strong push towards sustainable aviation practices. Countries like Germany and France are leading the charge, with significant investments in conversion technologies and partnerships among key players to enhance operational efficiency.

    Asia-Pacific : Rapid Growth and Demand

    Asia-Pacific is witnessing rapid growth in the passenger to freighter market, driven by increasing air cargo demand and a surge in e-commerce activities. Countries like China and India are at the forefront, with significant investments in aviation infrastructure and conversion capabilities. The region is expected to capture around 20% of the global market share, with a competitive landscape featuring both local and international players.

    Middle East and Africa : Strategic Logistics Hub

    The Middle East and Africa region is emerging as a strategic hub for passenger to freighter conversions, holding about 5% of the global market share. The growth is fueled by the increasing demand for air cargo services and the region's strategic location for global trade routes. Countries like the UAE and South Africa are investing in aviation infrastructure to enhance their conversion capabilities and attract international players.

    Key Players and Competitive Insights

    Leading market players are investing heavily in research and development in order to expand their product lines, which will help the Passenger-to-fighter market grow even more. Market participants are also undertaking a variety of strategic activities to expand their footprint, with important market developments including new product launches, contractual agreements, mergers and acquisitions, higher investments, and collaboration with other organizations. To expand and survive in a more competitive and rising market climate, the Passenger Freighter industry must offer cost-effective items.

    Manufacturing locally to minimize operational costs is one of the key business tactics used by manufacturers in the Passenger Freighter industry to benefit clients and increase the market sector. In recent years, the Passenger to Freighter industry has offered some of the most significant advantages to passengers in freighter market.

    Major players in the Passenger Freighter market, including AerCap (Ireland), Aeronautical Engineers, Inc. (US), Airbus SE (Netherlands), Boeing Company (US), Bombardier, Inc. (Canada), Elbe Flugzeugwerke GmbH (Germany), Embraer SA (Brazil), HAECO Group (Hong Kong), Precision Aircrfat Solutions (US), ST Engineering (Singapore), and others, are attempting to increase market demand by investing in research and development operations.

    Israel Aerospace Industries (IAI) is the primary aerospace and aviation manufacturer in Israel, which creates aerial and astronautics systems for both military and commercial applications. IAI Creates, develops, manufactures, and maintains fighter jets, drones, civil aircraft, avionics, and space-based technologies.

    In order to sustain the plane of the Israel Defense Forces, Shimon Peres, the then-director general of the Ministry of Defense, spearheaded the founding of Israel Aerospace Industries in 1953 as Bedek Aviation Company.  Although engineering, aviation, and advanced electronics are IAI’s primary areas of focus, the company also produces military systems for land and sea troops/While some of these products are marketed to the international military as well, many of them are specifically designed for the Israel Defense Forces (IDF) requirements.

    In February 2022, IAI declared its intention to partner with Sharp Technics to build a new facility at Incheon Airport in South Korea for the conversion of Boeing 777s in 2024. To develop a Passenger 2 Cargo (P2F) conversion site in South Korea, IAI Aviation Group, Incheon International Airport, and Sharp Technics signed a Memorandum of Agreement (MOA).

    Textron Aviation Inc. is the general aviation division of the conglomerate Textron. It was established in March 2014 as a result of the purchase of Beech Holdings, which included the Beechcraft and Hawker Aircraft businesses. Textron Aviation Inc., the Cessna, owned by Textron, is a part of the new business unit. Selling branded aircraft under the Beechcraft and Cessna, name is Textron Aviation. Textron Aviation continues to serve the current Hawker aircraft fleet through its service centers while no longer offering brand-new Hawker aircraft for sale.

    The corporation views the many lines of aircraft produced by Textron Aviation, such as the Cessna single-engine piston and turboprop aircraft and jets and the Beechcraft piston and turboprop aircraft, as complementary to one another rather than as rivals. In March 2022, Textron Aviation reported that FedEx Express received the first Cessna SkyCourier twin utility turboprop. Cessna SkyCourier  is the first of 50 cargo planes that FedEx Express, a major worldwide logistics company, ordered as the Cessna SkyCourier’s first customer.

    Key Companies in the Passenger to Freighter Market market include

    Industry Developments

    For Instance, January 2022 Elbe Flugzeugwerke keeps expanding its capabilities. From the 19 conversions, it anticipates performing this year, by 2024, it will have increased its existing capacity to the point where it can produce roughly 60 converted aircraft annually-roughly 30 conversions of each the A330 and the new A321 narrow body. Additionally, it anticipates establishing production facilities for the A330 reconfiguration in both China and the USA.

    For Instance, February 2022 Boeing and ST Engineering announced that they intended to build a unique 767-300 Boeing Converted Freighter (BCF) line at the factory in Guangzhou.

    For Instance, November 2021 Emirates and IAI agreed to convert four 777-300 ER aircraft into freighters, citing the aircraft’s capacity to transport significant e-commerce as a deciding factor.

    ST Engineering and Vaayu Group (Vaayu) announced in February 2022 that they had signed a lease agreement for leasing up to five Airbus A320 P2F aircrafts. Astral Aviation, based in Nairobi, Kenya, which is one of the fastest growing countries in the world, would be subleasing the first two among the five A320P2F aircrafts from Vaayu to act as a launch operator.

    In February 2022, ST Engineering Company reported that it had entered into a contract with Vaayu Group (Vaayu), which would enable the leasing of not more than five Airbus A320 P2F. The first two planes among these five planes of A320P2F are going to be sub-leased to Astral Aviation, which is an all-cargo airline situated in Nairobi, Kenya, which is one of the fastest growing countries globally, thereby making it a launch operator.

    Pradhan Air Express made its inaugural commercial cargo flight on October 2022 using their own plane. It was also the World’s first diverted cargo A320. The initial flights over Delhi International Airport- Mumbai International Airport- Delhi were carried out by Passenger-to-freighter conversion for A320-200 models. Flights from Delhi to Hanoi, Vietnam began on 9th October 2022.

    In February 2022 ST Engineering and Vaayu Group (Vaayu) announced an agreement involving at least up to five Airbus A320 P2F planes. To work as launch operators Astral Aviation will get subleases for just two out of these five airplanes belonging to Vaayu which is an all-cargo airline based here at Nairobi Kenya having one of highest growth rates worldwide.

    Raytheon Technologies released RAIVEN – this groundbreaking electro-optical perceptive capability allows faster and more accurate threat detection for pilots within April 2023. The simultaneous optical and spectral object identification features of RAIVEN, which no other device has ever had, operate within a single Electro-Optical/Infrared (EO/IR) system. In addition, RAIVEN’s “intelligent sensing” capability uses AI, hyperspectral imaging, and LiDAR to provide operators with five times greater resolution and range than traditional optical imaging. That increases platform survivability and gives warfighters the upper hand over near-peer threats.

    In February 2022, Boeing, together with ST Engineering, announced their plans to build a unique line of 767-300 Boeing Converted Freighter (BCF) at the Guangzhou factory.

    In November 2021, Emirates and IAI agreed to convert four 777-300 ER aircraft into freighters due to their huge e-commerce transporting capabilities.

    Future Outlook

    Passenger to Freighter Market Future Outlook

    The Passenger to Freighter Market is projected to grow at 11.3% CAGR from 2024 to 2035, driven by increasing e-commerce demand, fleet modernization, and regulatory support.

    New opportunities lie in:

    • Development of conversion kits for older aircraft models
    • Partnerships with logistics firms for integrated solutions
    • Investment in sustainable fuel technologies for freighters

    By 2035, the market is expected to be robust, driven by innovation and strategic partnerships.

    Market Segmentation

    Passenger to Freighter Fitment Outlook

    • Slot/Retro Fitment
    • Line Fitment

    Passenger to Freighter Regional Outlook

    • {""=>["US"
    • "Canada"]}
    • {""=>["Germany"
    • "France"
    • "UK"
    • "Italy"
    • "Spain"
    • "Rest of Europe"]}
    • {""=>["China"
    • "Japan"
    • "India"
    • "Australia"
    • "South Korea"
    • "Rest of Asia-Pacific"]}
    • {""=>["Middle East"
    • "Africa"
    • "Latin America"]}

    Passenger to Freighter Build Type Outlook

    • New Build
    • Refurbished

    Passenger to Freighter Aircraft Model Outlook

    • Narrow Body
    • Wide Body
    • Regional Jets

    Report Scope

    MARKET SIZE 20242.783(USD Billion)
    MARKET SIZE 20253.097(USD Billion)
    MARKET SIZE 20359.036(USD Billion)
    COMPOUND ANNUAL GROWTH RATE (CAGR)11.3% (2024 - 2035)
    REPORT COVERAGERevenue Forecast, Competitive Landscape, Growth Factors, and Trends
    BASE YEAR2024
    Market Forecast Period2025 - 2035
    Historical Data2019 - 2024
    Market Forecast UnitsUSD Billion
    Key Companies ProfiledMarket analysis in progress
    Segments CoveredMarket segmentation analysis in progress
    Key Market OpportunitiesAdoption of advanced conversion technologies enhances efficiency in the Passenger to Freighter Market.
    Key Market DynamicsRising demand for cargo capacity drives conversion of passenger aircraft to freighters amid evolving supply chain dynamics.
    Countries CoveredNorth America, Europe, APAC, South America, MEA

    Market Highlights

    Author
    Sejal Akre
    Senior Research Analyst

    She has over 5 years of rich experience, in market research and consulting providing valuable market insights to client. Hands on expertise in management consulting, and extensive knowledge in domain including ICT, Automotive & Transportation and Aerospace & Defense. She is skilled in Go-to market strategy, industry analysis, market sizing, in depth company profiling, competitive intelligence & benchmarking and value chain amongst others.

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    FAQs

    How much is the Passenger to Freighter market?

    The Passenger to Freighter market size was valued at USD 2.5 Billion in 2023.

    What is the growth rate of the Passenger to Freighter market?

    The market is projected to grow at a CAGR of 11.3 % during the forecast period, 2025-2035.

    Which region held the largest market share in the Passenger to Freighter market?

    North America had the largest share in the market

    Who are the key players in the Passenger to Freighter market?

    The key players in the market are AerCap (Ireland), Aeronautical Engineers, Inc. (US), Airbus SE (Netherlands), Boeing Company (US), Bombardier, Inc. (Canada), Elbe Flugzeugwerke GmbH (Germany), Embraer SA (Brazil), HAECO Group (Hong Kong), Precision Aircraft Solutions (US), and ST Engineering (Singapore).

    Which build type led the Passenger to Freighter market?

    The refurbished category dominated the market in 2023.

    Which Fitment had the largest market share in the Passenger to Freighter market?

    The slot/retrofitment had the largest share in the market.

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