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Composites In United States Defense Market

ID: MRFR/AD/40670-HCR
128 Pages
Sejal Akre
February 2026

Composites in United States Defense Market Size, Share, Industry Trend & Analysis Research Report: By Application (Aerospace, Marine, Land Systems, Weapons), By Material Type (Carbon Fiber, Glass Fiber, Aramid Fiber, Thermoplastics), By Manufacturing Process (Hand Layup, Pultrusion, Resin Transfer Molding, Filament Winding), By End Use (Individual Soldier Equipment, Military Vehicles, Aircraft, Naval Vessels) and By Regional (North America, Europe, South America, Asia Pacific, Middle East and Africa) - Forecast to 2035.

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Summary Table of Contents Segmentation Download PDF

Composites In United States Defense Market Summary

As per MRFR analysis, the Composites In United States Defense Market was estimated at 9.7 USD Billion in 2024. The composites industry is projected to grow from 10.6 USD Billion in 2025 to 24.8 USD Billion by 2035, exhibiting a compound annual growth rate (CAGR) of 8.87 during the forecast period 2025 - 2035.

Key Market Trends & Highlights

The Composites in the United States Defense Market is poised for growth driven by technological advancements and increasing demand for lightweight materials.

  • The market is witnessing an increased demand for lightweight materials, particularly in the aerospace segment, which remains the largest.
  • Advancements in manufacturing techniques are enhancing the efficiency and performance of composite materials across various applications.
  • Lifecycle cost reduction is becoming a focal point, influencing procurement decisions in both North America and the Asia-Pacific region.
  • Key market drivers include a growing demand for unmanned systems and technological innovations in composite materials, which are shaping the future of the industry.

Market Size & Forecast

2024 Market Size 9.7 (USD Billion)
2035 Market Size 24.8 (USD Billion)
CAGR (2025 - 2035) 8.87%

Major Players

Lockheed Martin (US), Northrop Grumman (US), Boeing (US), Raytheon Technologies (US), General Dynamics (US), Huntington Ingalls Industries (US), L3Harris Technologies (US), Textron (US), SAIC (US)

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Composites In United States Defense Market Trends

defense

Market Segment Insights

By Application: Aerospace (Largest) vs. Unmanned Aerial Vehicles (Fastest-Growing)

In the Composites In United States Defense Market, the application segment showcases a diverse distribution among various sectors. Aerospace emerges as the largest segment, leveraging advanced composite materials for enhanced aircraft performance and fuel efficiency. Following closely are Land Systems and Naval Systems, which significantly utilize composites for structural integrity and weight reduction in military vehicles and vessels. Unmanned Aerial Vehicles, while currently smaller in market share, are rapidly gaining traction due to increasing defense budgets and the push for innovation in aerial reconnaissance and combat operations. The growth trends within this segment are primarily driven by technological advancements and rising demand for lightweight and durable materials. The defense sector is witnessing increasing investments in R&D for composites, especially in UAVs, where performance and agility are critical. Furthermore, the need for enhanced operational capabilities in demanding environments has fueled the adoption of advanced composite materials in missile systems as well. The focus on improving combat readiness and strategic capabilities continues to push growth across all applications, particularly in emerging areas like UAVs.

Aerospace (Dominant) vs. Missile Systems (Emerging)

The Aerospace sector stands out as the dominant application for composites in the United States defense market, owing to its critical role in enhancing aircraft performance. Composites are utilized for their high strength-to-weight ratio, contributing to fuel efficiency and overall aircraft agility. Major defense contractors are increasingly integrating these materials into next-generation fighter jets and transport aircraft, thereby solidifying their market position. On the other hand, Missile Systems are recognized as an emerging application for composites, with growing efforts to develop lightweight materials that enhance missile range and payload capacity. This growing interest is spurred by technological innovations aimed at improving the accuracy and reliability of missile systems, which are gaining importance in modern warfare. As defense priorities shift, both sectors will play vital roles in meeting enhanced operational demands.

By Material Type: Carbon Fiber (Largest) vs. Glass Fiber (Fastest-Growing)

In the Composites in the United States Defense Market, Carbon Fiber holds the largest market share among material types. Renowned for its strength-to-weight ratio, it is increasingly utilized in various defense applications, driving its prominence. In contrast, Glass Fiber, while currently possessing a smaller share, has been identified as the fastest-growing segment due to its cost-effectiveness and versatility in manufacturing complex components.

Material: Carbon Fiber (Dominant) vs. Glass Fiber (Emerging)

Carbon Fiber is the dominant material type in the defense composites market, known for its superior mechanical properties and lightweight nature, which enhances the efficiency and performance of military equipment. On the other hand, Glass Fiber emerges as a viable alternative, particularly for applications requiring high strength at lower costs. Its growth is attributed to advancements in manufacturing processes, making it more accessible for various defense applications. As innovation continues, these materials are set to play increasingly significant roles in meeting the evolving needs of the defense sector.

By Manufacturing Process: Layup (Largest) vs. 3D Printing (Fastest-Growing)

The Composites in the United States Defense Market showcases a diverse array of manufacturing processes, with Layup being the largest segment, capturing a substantial portion of the market share. This traditional method has proven its reliability and efficiency in producing composite structures needed for defense applications. Meanwhile, 3D Printing is emerging as the fastest-growing segment, appealing to the need for rapid prototyping and customized designs that cater to the specific requirements of defense operations. The growth trends within this segment hinge on advancements in technology and innovative manufacturing techniques. Layup continues to benefit from its established presence and broad application scope, while 3D Printing is fueled by the increasing demand for lightweight, complex geometries that conventional methods struggle to achieve. The adaptability and efficiency of these processes are crucial as defense manufacturers seek more effective and responsive production capabilities.

Layup (Dominant) vs. 3D Printing (Emerging)

The Layup method stands as the dominant manufacturing process in the Composites in the United States Defense Market due to its long-standing history and effectiveness in creating strong, durable composite structures. This technique involves layering resin-soaked fibers in a mold, allowing for intricate designs that meet rigorous defense specifications. In contrast, 3D Printing is positioned as an emerging force, growing rapidly as defense organizations explore its potential for on-demand production and customized solutions. The ability of 3D Printing to reduce waste, shorten lead times, and produce lighter components makes it particularly attractive for modern defense applications. While Layup remains pivotal for traditional projects, the agility and versatility of 3D Printing are likely to reshape certain aspects of composite manufacturing in the future.

By End Use: Military Aircraft (Largest) vs. Drones (Fastest-Growing)

In the Composites In United States Defense Market, the end use distribution reveals that Military Aircraft constitute the largest segment, capturing a significant portion of the market. Following closely are armored vehicles and Naval Vessels, which also contribute notably to the overall market share. Conversely, Drones are emerging as key players, rapidly gaining traction and influencing shifts in market dynamics with their increasing adoption in defense operations. Analyzing growth trends within the end-use segment highlights that Military Aircraft continue to benefit from advancements in composite materials, enhancing performance and fuel efficiency. The rise of Drones is particularly noteworthy, driven by technological innovations and the increasing need for unmanned systems in modern warfare. This growth is fueled by a focus on lightweight materials and the overall shift towards advanced aerial surveillance and reconnaissance missions.

Military Aircraft (Dominant) vs. Drones (Emerging)

Military Aircraft are currently the dominant force within the Composites In United States Defense Market, characterized by their high reliance on advanced composite materials which bolster performance, reduce weight, and increase operational capabilities. Military Aircraft utilize composites for their superior strength-to-weight ratios and resistance to corrosion, ensuring that they perform effectively in demanding environments. On the other hand, Drones represent the emerging segment of this market, driven by a surge in demand for unmanned aerial systems. Their adaptability and effectiveness in reconnaissance and combat scenarios have propelled growth. Drones utilize increasingly sophisticated composite materials to enhance their aerodynamics, range, and flight endurance, setting the stage for significant advancements in aerial technology.

By Functionality: Structural Components (Largest) vs. Thermal Protection (Fastest-Growing)

The Composites In United States Defense Market showcases a varied distribution amongst its functionality segments. Structural Components hold the largest share, primarily utilized due to their strength and lightweight nature. Meanwhile, Thermal Protection is emerging as the fastest-growing segment, driven by the rising demand for advanced materials that can withstand extreme temperatures in defense applications. The increasing complexity of military operations is further enhancing the need for specialized thermal solutions, contributing to its rapid growth. In terms of growth trends, the heightened focus on modernizing defense systems is propelling advancements in both Structural Components and Thermal Protection. Innovations in material science are reducing weight while enhancing performance metrics across the board. Additionally, increased investments in research and development for ballistic and thermal applications are shaping a competitive landscape, illustrating the defense sector's push towards greater efficiency, durability, and operational capability.

Structural Components (Dominant) vs. Thermal Protection (Emerging)

Structural Components represent the cornerstone of the Composites In United States Defense Market, serving as the primary material choice for various defense applications due to their exceptional properties. These components are recognized for their strength-to-weight ratio, making them indispensable in military vehicles and aircraft. In contrast, Thermal Protection is quickly gaining traction as an emerging segment, aligned with the increasing focus on protection against extreme heat in combat scenarios. This segment leverages innovative materials to shield sensitive equipment and personnel, thus ensuring reliability in critical operations. As technological advancements continue, both segments will likely evolve to meet the demanding requirements of modern defense initiatives.

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Regional Insights

North America : Dominant Market Leader

North America continues to dominate the composites market in the defense sector, holding a significant share of 5.8 billion in 2024. The growth is driven by increasing defense budgets, technological advancements, and a focus on lightweight materials for enhanced performance. Regulatory support from government initiatives further catalyzes this growth, ensuring compliance with safety and performance standards. The United States stands as the leading country in this region, with major players like Lockheed Martin, Boeing, and Northrop Grumman driving innovation and competition. The competitive landscape is characterized by a strong emphasis on R&D, with companies investing heavily in advanced composite materials to meet the evolving demands of defense applications. This robust ecosystem positions North America as a critical hub for defense composites.

Europe : Emerging Defense Market

Europe's defense composites market is projected to grow, with a market size of 2.5 billion in 2024. The region is witnessing increased investments in defense capabilities, driven by geopolitical tensions and a push for modernization. Regulatory frameworks are evolving to support the integration of advanced materials, enhancing operational efficiency and safety in defense applications. Leading countries such as the UK, Germany, and France are at the forefront of this growth, with key players like Airbus and BAE Systems actively involved in developing innovative composite solutions. The competitive landscape is marked by collaborations between defense contractors and research institutions, fostering advancements in composite technologies. This synergy is crucial for meeting the demands of modern warfare and defense strategies.

Asia-Pacific : Growing Defense Investments

The Asia-Pacific region is experiencing a surge in demand for defense composites, with a market size of 1.8 billion in 2024. This growth is fueled by increasing defense budgets and a focus on modernization across various countries. Regulatory initiatives are being implemented to promote the use of advanced materials, ensuring compliance with international standards and enhancing operational capabilities. Countries like China, India, and Japan are leading the charge in adopting composite materials for defense applications. The competitive landscape features both established defense contractors and emerging players, all vying for a share of this growing market. The presence of key players such as Mitsubishi Heavy Industries and Hindustan Aeronautics Limited underscores the region's commitment to advancing defense technologies and capabilities.

Middle East and Africa : Developing Defense Sector

The Middle East and Africa region is gradually developing its defense composites market, currently valued at 0.6 billion in 2024. The growth is driven by increasing defense expenditures and a focus on enhancing military capabilities. Regulatory frameworks are being established to support the integration of advanced materials, which are essential for modern defense applications. Countries like the UAE and South Africa are emerging as key players in this market, with investments in defense technology and infrastructure. The competitive landscape is characterized by collaborations between local firms and international defense contractors, aiming to leverage advanced composite materials for improved performance. This region holds significant potential for growth as defense priorities evolve.

Composites In United States Defense Market Regional Image

Key Players and Competitive Insights

The Composites In United States Defense Market is characterized by a dynamic competitive landscape, driven by technological advancements and increasing demand for lightweight, durable materials. Key players such as Lockheed Martin (US), Northrop Grumman (US), and Boeing (US) are at the forefront, each adopting distinct strategies to enhance their market positioning. Lockheed Martin (US) focuses on innovation through extensive R&D investments, particularly in advanced composite materials for aerospace applications. Northrop Grumman (US) emphasizes strategic partnerships and collaborations to bolster its capabilities in composite manufacturing, while Boeing (US) is actively pursuing digital transformation initiatives to streamline its production processes and improve efficiency. Collectively, these strategies contribute to a competitive environment that is increasingly centered on technological prowess and operational excellence.In terms of business tactics, companies are localizing manufacturing to reduce lead times and enhance supply chain resilience. This approach is particularly relevant in a moderately fragmented market where the influence of key players is substantial. The competitive structure is shaped by a mix of established giants and emerging firms, each vying for market share through innovative solutions and optimized supply chains.

In November Lockheed Martin (US) announced a partnership with a leading materials science company to develop next-generation composite materials aimed at enhancing the performance of military aircraft. This strategic move is significant as it not only reinforces Lockheed Martin's commitment to innovation but also positions the company to leverage cutting-edge materials technology, potentially leading to superior product offerings in the defense sector.

In October Northrop Grumman (US) unveiled a new facility dedicated to the production of advanced composite components for unmanned aerial vehicles (UAVs). This investment underscores the company's focus on expanding its manufacturing capabilities and meeting the growing demand for UAVs, which are increasingly integral to modern defense operations. The establishment of this facility is likely to enhance Northrop Grumman's competitive edge in the UAV market.

In September Boeing (US) launched a comprehensive digital manufacturing initiative aimed at integrating AI and machine learning into its composite production processes. This initiative is expected to optimize production efficiency and reduce waste, aligning with broader industry trends towards sustainability. By adopting these technologies, Boeing is not only enhancing its operational capabilities but also positioning itself as a leader in sustainable manufacturing practices within the defense sector.

As of December the competitive trends in the Composites In United States Defense Market are increasingly defined by digitalization, sustainability, and AI integration. Strategic alliances are becoming more prevalent, as companies recognize the value of collaboration in driving innovation and enhancing supply chain reliability. Looking ahead, competitive differentiation is likely to evolve from traditional price-based competition to a focus on technological innovation and sustainable practices. This shift suggests that companies that prioritize R&D and strategic partnerships will be better positioned to thrive in an increasingly complex and competitive landscape.

Key Companies in the Composites In United States Defense Market include

Future Outlook

Composites In United States Defense Market Future Outlook

The composites in united states defense Market is projected to grow at an 8.87% CAGR from 2025 to 2035, driven by technological advancements and increasing defense budgets.

New opportunities lie in:

  • Development of lightweight composite materials for advanced military vehicles.
  • Integration of smart composites in unmanned aerial systems.
  • Expansion of recycling programs for composite materials in defense applications.

By 2035, the market is expected to be robust, reflecting substantial growth and innovation.

Market Segmentation

Composites In United States Defense Market End Use Outlook

  • Military Aircraft
  • Armored Vehicles
  • Naval Vessels
  • Missile Defense Systems
  • Drones

Composites In United States Defense Market Application Outlook

  • Aerospace
  • Land Systems
  • Naval Systems
  • Missile Systems
  • Unmanned Aerial Vehicles

Composites In United States Defense Market Functionality Outlook

  • Structural Components
  • Thermal Protection
  • Ballistic Protection
  • Weight Reduction
  • Corrosion Resistance

Composites In United States Defense Market Material Type Outlook

  • Carbon Fiber
  • Glass Fiber
  • Aramid Fiber
  • Thermoplastics
  • Thermosetting Resins

Composites In United States Defense Market Manufacturing Process Outlook

  • Layup
  • Filament Winding
  • Pultrusion
  • Resin Transfer Molding
  • 3D Printing

Report Scope

MARKET SIZE 20249.7(USD Billion)
MARKET SIZE 202510.6(USD Billion)
MARKET SIZE 203524.8(USD Billion)
COMPOUND ANNUAL GROWTH RATE (CAGR)8.87% (2025 - 2035)
REPORT COVERAGERevenue Forecast, Competitive Landscape, Growth Factors, and Trends
BASE YEAR2024
Market Forecast Period2025 - 2035
Historical Data2019 - 2024
Market Forecast UnitsUSD Billion
Key Companies ProfiledLockheed Martin (US), Northrop Grumman (US), Boeing (US), Raytheon Technologies (US), General Dynamics (US), Huntington Ingalls Industries (US), L3Harris Technologies (US), Textron (US), SAIC (US)
Segments CoveredApplication, Material Type, Manufacturing Process, End Use, Functionality
Key Market OpportunitiesAdvancements in lightweight composite materials enhance military vehicle performance and fuel efficiency.
Key Market DynamicsRising demand for lightweight materials drives innovation and competition in the United States defense composites market.
Countries CoveredNorth America, Europe, APAC, South America, MEA
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FAQs

What was the market size of the Composites in United States Defense Market in 2024?

The market size in 2024 was 2.9 USD Billion.

What is the expected market size for the Composites in United States Defense Market by 2035?

The expected market size by 2035 is 4.0 USD Billion.

What is the compound annual growth rate (CAGR) for the Composites in United States Defense Market from 2025 to 2035?

The expected CAGR for this market from 2025 to 2035 is 2.98%.

Which region held the largest market share within the Composites in United States Defense Market?

North America held the largest market share, valued at 1.7 USD Billion in 2024.

What was the market size for the Aerospace application segment in the Composites in United States Defense Market for 2024?

The Aerospace application segment was valued at 1.1 USD Billion in 2024.

What is the value of the Marine application segment in the Composites in United States Defense Market for 2035?

The Marine application segment is expected to be valued at 1.0 USD Billion in 2035.

Who are the key players in the Composites in United States Defense Market?

Key players include major companies like Airbus, Lockheed Martin, Boeing, and Northrop Grumman.

What was the market size for the Weapons application segment in 2024?

The Weapons application segment was valued at 0.3 USD Billion in 2024.

How much is the market for Land Systems applications projected to grow by 2035?

The market for Land Systems applications is projected to grow to 1.1 USD Billion by 2035.

What market value is expected for the APAC region in 2035?

The APAC region is expected to have a market value of 0.5 USD Billion by 2035.

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