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United States Carpet Manufacturers Market Research Report Information By Type (Tufted, Woven, Needle-Punched, Knotted, Others), By Material (Nylon, Polyester, Polypropylene, Others), By End User (Residential, Non-Residential, Automotive & Transportation) – United States Market Forecast Till 2032


ID: MRFR/CR/19159-HCR | 128 Pages | Author: Tejas Chaudhary| July 2024

United States Carpet Manufacturers Market Overview


United States Carpet Manufacturers Market Size was valued at USD 33.8 Billion in 2022. The Carpet Manufacturers market industry is projected to grow from USD 35.4 Billion in 2023 to USD 52.4 Billion by 2032, exhibiting a compound annual growth rate (CAGR) of 5.00% during the forecast period (2024 - 2032). The emergence of eco-friendly carpets made from natural fibers or recycled materials, advancements in carpet processing techniques, including stain-resistant technologies, and the continual increase in the construction of new housing units are the main market drivers anticipated to propel the Carpet Manufacturers market in the United States.


United States Carpet Manufacturers Market Overview


Source: Secondary Research, Primary Research, MRFR Database and Analyst Review


United States Carpet Manufacturers Market Trends



  • Ongoing trends of recyclability and reusability of carpets are driving the market growth


Rapid urban development and the expansion of urban dwellings are fueling demand for carpets in residential complexes, commercial buildings, and public spaces, propelling the market CAGR. Projections indicate that by 2050, 89% of the U.S. population and 68% of the global population will reside in urban areas. Between 2000 and 2010, urban land area in the United States increased by 15%, reaching 106,386 square miles, or 3% of the total land area, with a projected doubling by 2060. The urban population in the U.S. continues to rise, reaching 276,908,634 in 2022.


The market is also influenced by a growing focus on recyclability and reusability. Historically, the carpet industry has faced environmental concerns related to carpet disposal in landfills, contributing to waste and pollution. However, increased awareness of sustainability and the circular economy is driving efforts to make carpets more eco-friendly and extend their lifecycle through recycling and reusability. In 2022, a significant majority of consumers in the United States reported adopting more environmentally friendly purchasing behaviors compared to five years prior. Approximately 25% of American shoppers indicated significant improvements in their habits, with only 1% reporting a decrease in purchasing sustainable products. Therefore, the market is expanding due to the Ongoing trends of urbanization and globalization and the Recyclability and Reusability of Carpets. Thus, driving the Carpet Manufacturers' market revenue.


United States Carpet Manufacturers Market Segment Insights


Carpet Manufacturers Type Insights


The United States Carpet Manufacturers market segmentation, based on Type, includes Tufted, Woven, Needle-Punched, Knotted, and Others. The tufted segment dominated the market mostly. Within the U.S. carpet market, tufted carpets are defined as floor coverings crafted by inserting yarns into a backing material to form loops or cut piles. Tufted products are favored by consumers due to their blend of quality, cost-effectiveness, and versatility. An emerging trend in the market is the growing desire for tufted carpets and rugs featuring distinctive patterns, vibrant hues, and improved durability, reflecting evolving tastes in interior design.


Carpet Manufacturers Material Insights


The United States Carpet Manufacturers market segmentation, based on Material, includes Nylon, Polyester, Polypropylene, and Others. The polyester category generated the most income. Polyester stands out as a sought-after material in the U.S. market for carpets and rugs, boasting numerous benefits such as softness, vibrant color options, and resistance to stains. Carpets and rugs crafted from polyester are prized for their plush feel and their capacity to infuse sophistication into any environment. A prevailing trend in the U.S. carpets and rugs market involves an increasing demand for sustainable manufacturing practices for polyester, alongside the development of innovative patterns to align with evolving consumer tastes.


Figure 1: United States Carpet Manufacturers Market, by Material, 2023 & 2032 (USD Billion)


United States Carpet Manufacturers Market, by Material, 2023 & 2032


Source: Secondary Research, Primary Research, MRFR Database and Analyst Review


Carpet Manufacturers End User Insights


The United States Carpet Manufacturers market segmentation, based on End Users, includes Residential, Non-Residential and Automotive & Transportation. The Residential category generated the most income. In the U.S. carpet market, the residential sector pertains to the utilization of carpets and rugs within homes and apartments. Demand in this segment is fueled by the aspiration for cozy and aesthetically pleasing living environments. Contemporary trends encompass a penchant for plush textures, adaptable designs, and environmentally friendly materials, meeting the changing desires and tastes of homeowners.


Carpet Manufacturers Country Insights


Increasing environmental consciousness drives rising demand for sustainable and eco-friendly carpet options, indicative of heightened ecological awareness among consumers. Notably, the real estate and construction sectors play significant roles, with residential and commercial projects stimulating carpet demand. According to the U.S. Census Bureau, construction spending in December 2023 reached an estimated seasonally adjusted annual rate of $2,096.0 billion, marking a 0.9 percent (± 0.8 percent) increase from the revised November estimate of $2,078.3 billion. In 2023, construction expenditure totaled $1,978.7 billion, representing a 7.0 percent (±1.0 percent) rise compared to the $1,848.7 billion spent in 2022. Private construction expenditure in 2023 amounted to $1,541.0 billion, showing a 4.7 percent (±1.2 percent) increase from the $1,472.4 billion spent in 2022. Residential construction in 2023 totaled $864.9 billion, reflecting a 5.8 percent (±2.1 percent) decrease from the 2022 figure of $917.9 billion, while non-residential construction reached $676.0 billion, marking a 21.9 percent (±1.2 percent) increase from the $554.5 billion spent in 2022. Carpet preferences are shaped by cultural inclinations and aesthetic trends, reflecting the diverse population of the United States. The expansion of online retail further broadens market accessibility, providing consumers with a wider array of choices.


United States Carpet Manufacturers Key Market Players & Competitive Insights


Leading market players are investing heavily in research and development to expand their product lines, which will help the Carpet Manufacturers market, grow even more. Market participants are also undertaking a variety of strategic activities to expand their footprint, with important market developments including new product launches, contractual agreements, mergers and acquisitions, higher investments, and collaboration with other organizations. To expand and survive in a more competitive and rising market climate, the carpet manufacturers industry must offer cost-effective products.


Major players in the Carpet Manufacturers market are attempting to increase market demand by investing in research and development operations, including Mohawk Industries Inc., Shaw Industries Group Inc., Beaulieu of America, Dixie Group Inc., Engineered Floors LLC, Interface Inc., Tarkett Group, Stanton Carpet Corporation, Couristan Inc., Masland Carpets & Rugs.


Key Companies in the Carpet Manufacturers market include



  • Mohawk Industries Inc.

  • Shaw Industries Group Inc.

  • Beaulieu of America

  • Dixie Group Inc.

  • Engineered Floors LLC

  • Interface Inc.

  • Tarkett Group

  • Stanton Carpet Corporation

  • Couristan Inc.

  • Masland Carpets & Rugs


United States Carpet Manufacturers Industry Developments


May 2023: MOHAWK INDUSTRIES, INC. was honored as one of America's Climate Leaders for its remarkable reductions in carbon footprint, setting itself apart as the sole flooring manufacturer to receive this recognition. This underscores Mohawk's dedication to sustainability and environmental stewardship.


October 2018: The Dixie Group, a leading manufacturer and marketer of carpets and rugs, successfully acquired Atlas Carpet Mills, a renowned manufacturer of commercial carpets. This strategic acquisition allowed the Dixie Group to expand its product offerings and strengthen its presence in the commercial flooring market segment.


United States Carpet Manufacturers Market Segmentation


Carpet Manufacturers Type Outlook



  • Tufted

  • Woven

  • Needle-Punched

  • Knotted

  • Others


Carpet Manufacturers Material Outlook



  • Nylon

  • Polyester

  • Polypropylene

  • Others


Carpet Manufacturers End User Outlook



  • Residential

  • Non-Residential

  • Automotive & Transportation

Report Attribute/Metric Details
Market Size 2022 USD 33.8 Billion
Market Size 2023 USD 35.4 Billion
Market Size 2032 USD 52.4 Billion
Compound Annual Growth Rate (CAGR) 5.00% (2024-2032)
Base Year 2023
Market Forecast Period 2024-2032
Historical Data 2019-2022
Market Forecast Units Value (USD Billion)
Report Coverage Revenue Forecast, Market Competitive Landscape, Growth Factors, and Trends
Segments Covered Type, Material, End User, and Region
Countries Covered United States
Key Companies Profiled Mohawk Industries Inc., Shaw Industries Group Inc., Beaulieu of America, Dixie Group Inc., Engineered Floors LLC, Interface Inc., Tarkett Group, Stanton Carpet Corporation, Couristan Inc., Masland Carpets & Rugs
Key Market Opportunities A rising demand for sustainable and environmentally friendly products
Key Market Dynamics Rising number of remodeling and renovation activities in residential and commercial spaces


Frequently Asked Questions (FAQ) :

The United States Carpet Manufacturers' market size was valued at USD 35.4 Billion in 2023.

The market is projected to grow at a CAGR of 5.00% during the forecast period, 2024-2032.

The key players in the market are Mohawk Industries Inc., Shaw Industries Group Inc., Beaulieu of America, Dixie Group Inc., Engineered Floors LLC, Interface Inc., Tarkett Group, Stanton Carpet Corporation, Couristan Inc., Masland Carpets & Rugs.

The Tufted category dominated the market in 2023.

The Residential category had the largest share of the market.

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