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United States Carpet Manufacturers Market

ID: MRFR/CG/19159-HCR
128 Pages
Tejas Chaudhary
October 2025

United States Carpet Manufacturers Market Size, Share, Industry Trend & Analysis Research Report Information By Type (Tufted, Woven, Needle-Punched, Knotted, Others), By Material (Nylon, Polyester, Polypropylene, Others), By End User (Residential, Non-Residential, Automotive & Transportation) – United States Forecast Till 2035

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United States Carpet Manufacturers Market Summary

As per analysis, the US Carpet Manufacturers Market is projected to grow from USD 5.98 Billion in 2025 to USD 6.81 Billion by 2035, exhibiting a compound annual growth rate (CAGR) of 1.32% during the forecast period (2025 - 2035).

Key Market Trends & Highlights

The US Carpet Manufacturers Market is currently experiencing a shift towards sustainability and innovation, driven by evolving consumer preferences and technological advancements.

  • The residential segment remains the largest, reflecting a steady demand for carpets in homes across the country.
  • The commercial segment is the fastest-growing, indicating a rising need for durable and stylish flooring solutions in business environments.
  • Nylon continues to dominate the market as the largest fiber type, while polyester is emerging as the fastest-growing option due to its affordability and eco-friendliness.
  • Key market drivers include sustainability initiatives and technological advancements in manufacturing, which are shaping the future of carpet production.

Market Size & Forecast

2024 Market Size 5.89 (USD Billion)
2035 Market Size 6.81 (USD Billion)
CAGR (2025 - 2035) 1.32%

Major Players

Mohawk Industries (US), Shaw Industries (US), Beaulieu International Group (US), Tarkett (US), Interface, Inc. (US), Milliken & Company (US), Karastan Rugs (US), Masland Carpets (US), Dixie Group (US)

United States Carpet Manufacturers Market Trends

The US Carpet Manufacturers Market is currently experiencing a dynamic phase characterized by evolving consumer preferences and technological advancements. As sustainability becomes increasingly prioritized, manufacturers are adapting their production processes to incorporate eco-friendly materials and practices. This shift not only aligns with consumer demand for greener products but also reflects a broader industry trend towards responsible manufacturing. Additionally, the rise of online retail platforms is reshaping how carpets are marketed and sold, allowing manufacturers to reach a wider audience while providing consumers with greater convenience and choice. Moreover, the market is witnessing a growing interest in innovative designs and customization options. Consumers are seeking unique flooring solutions that reflect their personal style, prompting manufacturers to invest in design capabilities and flexible production methods. This trend indicates a potential shift towards more personalized consumer experiences within the carpet sector. As the US Carpet Manufacturers Market continues to evolve, it appears poised for growth, driven by these emerging trends and the ongoing adaptation of manufacturers to meet changing market demands.

Sustainability Initiatives

Manufacturers in the US Carpet Manufacturers Market are increasingly focusing on sustainable practices. This includes the use of recycled materials and environmentally friendly production methods. Such initiatives not only cater to eco-conscious consumers but also help companies comply with regulatory standards.

Digital Transformation

The rise of e-commerce is significantly impacting the US Carpet Manufacturers Market. Manufacturers are enhancing their online presence, utilizing digital marketing strategies to reach consumers directly. This trend allows for greater accessibility and convenience in purchasing carpets.

Customization and Design Innovation

There is a notable trend towards customization in the US Carpet Manufacturers Market. Consumers are seeking unique designs tailored to their preferences, prompting manufacturers to invest in innovative design technologies and flexible production processes.

United States Carpet Manufacturers Market Drivers

Digital Transformation

Digital transformation is reshaping the US Carpet Manufacturers Market by enhancing operational efficiency and customer engagement. Manufacturers are increasingly adopting advanced technologies such as artificial intelligence and machine learning to optimize production processes. For instance, predictive analytics can forecast demand trends, allowing companies to adjust their inventory accordingly. Furthermore, e-commerce platforms are becoming vital for reaching consumers directly, with online sales in the carpet sector projected to grow by 15% annually. This shift towards digital solutions not only streamlines operations but also provides valuable insights into consumer preferences, thereby driving innovation in product offerings.

Sustainability Initiatives

The US Carpet Manufacturers Market is increasingly influenced by sustainability initiatives. Consumers are becoming more environmentally conscious, leading manufacturers to adopt eco-friendly practices. This includes using recycled materials and reducing waste during production. According to recent data, approximately 30% of carpet products in the US now incorporate recycled content. Additionally, manufacturers are investing in sustainable technologies, such as water-efficient dyeing processes. These initiatives not only appeal to eco-conscious consumers but also align with regulatory pressures aimed at reducing carbon footprints. As a result, companies that prioritize sustainability may gain a competitive edge in the US Carpet Manufacturers Market.

Customization and Design Innovation

Customization and design innovation are pivotal drivers in the US Carpet Manufacturers Market. As consumer preferences shift towards personalized products, manufacturers are responding by offering customizable carpet solutions. This trend is evident in the rise of modular carpet tiles, which allow consumers to create unique patterns and designs. Market data indicates that the demand for customizable carpets has increased by 20% over the past year. Additionally, advancements in design software enable manufacturers to produce intricate designs more efficiently. This focus on customization not only enhances customer satisfaction but also differentiates brands in a competitive market.

Economic Growth and Housing Market Recovery

The US Carpet Manufacturers Market is benefiting from economic growth and a recovering housing market. As the economy strengthens, consumer spending on home improvement projects increases, leading to higher demand for carpets. Recent statistics show that new residential construction has risen by 10% year-over-year, contributing to a surge in carpet sales. Additionally, the trend towards home renovations is driving consumers to invest in high-quality flooring options. This economic environment presents a favorable landscape for carpet manufacturers, as they can capitalize on the growing demand for both new installations and replacement carpets.

Technological Advancements in Manufacturing

Technological advancements in manufacturing processes are significantly impacting the US Carpet Manufacturers Market. Innovations such as automation and robotics are streamlining production, reducing labor costs, and increasing output efficiency. For example, automated tufting machines can produce carpets at a faster rate while maintaining high quality. Furthermore, advancements in materials science are leading to the development of more durable and stain-resistant carpets. Market analysis suggests that manufacturers who invest in these technologies are likely to enhance their competitive position. As a result, the integration of advanced manufacturing techniques is expected to drive growth in the US Carpet Manufacturers Market.

Market Segment Insights

By Application: Residential (Largest) vs. Commercial (Fastest-Growing)

In the US Carpet Manufacturers Market, the application segment is predominantly led by the residential sector, which captures the largest share due to the high demand for aesthetic and functional flooring solutions in homes. This segment is characterized by a variety of carpet styles, materials, and designs that cater to diverse consumer preferences, thus enhancing its prominence in market distribution. Conversely, the commercial application segment is witnessing rapid growth, driven by the burgeoning construction industry and increased investment in office spaces, retail environments, and hospitality settings that require durable and stylish carpeting options.

Residential: Dominant vs. Commercial: Emerging

The residential carpet market remains the dominant force, fueled by an unwavering consumer preference for home aesthetics and comfort. It encompasses a wide range of products, from luxury plush carpets to budget-friendly options, catering to various income levels and tastes. Meanwhile, the commercial carpet sector is emerging as a vital player, gaining traction with innovative, sustainable materials designed for high-traffic areas. The growth of eco-friendly carpets and the emphasis on performance and durability in commercial settings position this segment favorably as an essential alternative that meets the evolving needs of businesses.

By Material Type: Nylon (Largest) vs. Polyester (Fastest-Growing)

In the US Carpet Manufacturers Market, the material type segment reflects a clear distribution among Nylon, Polyester, Wool, and Olefin. Nylon carpets dominate the market due to their durability and resilience, making them a preferred choice for high-traffic areas. Polyester, while not as widely used, is gaining popularity, particularly among environmentally conscious consumers who appreciate its recycled content and vibrant colors. Wool and Olefin, though present, cater to niche markets focusing on luxury and value, respectively, contributing to a balanced yet competitive landscape.

Nylon (Dominant) vs. Polyester (Emerging)

Nylon remains the dominant material in the carpet segment of the US market, largely attributed to its unparalleled durability and stain resistance, which appeals to both commercial and residential sectors. Its ability to withstand heavy foot traffic and retain form over time makes it an ideal choice for various applications. Conversely, Polyester is emerging as a significant player, particularly favored for its soft texture and vibrant colors, capturing the interest of consumers looking for eco-friendly options. The rise of polyester can be linked to advancements in manufacturing processes that enhance its performance characteristics while maintaining affordability, appealing to a broader audience that values both aesthetics and sustainability.

By Manufacturing Process: Tufted (Largest) vs. Carpet Tiles (Fastest-Growing)

In the US Carpet Manufacturers Market, the manufacturing process segment is characterized by distinct methods that cater to varying consumer preferences. Tufted carpets dominate the market due to their affordability and versatility, making them a popular choice among consumers. In contrast, carpet tiles are gaining traction, particularly in commercial spaces, thanks to their ease of installation and maintenance, leading to a notable market shift towards this innovative product type. Growth trends indicate a strong shift towards sustainable practices within the carpet manufacturing process. Demand for resilient flooring solutions has led to advancements in tufted and tile technologies, while woven carpets remain a premium choice due to their durability and aesthetic appeal. Eco-friendly materials are becoming a focal point for manufacturers, further propelling the growth of carpet tiles as consumers seek more sustainable options.

Tufted: Dominant vs. Carpet Tiles: Emerging

Tufted carpets are the dominant player in the manufacturing process segment, known for their wide range of designs, textures, and colors. They are favored in residential and commercial settings due to their durability and cost-effectiveness. The tufting process also allows for rapid production, meeting the demands of a fast-paced market. On the other hand, carpet tiles are emerging as an innovative solution, particularly in office environments where flexibility and design variety are needed. Their modular nature means they can be easily replaced, offering convenience to users. This segment is capitalizing on trends toward sustainable practices, with many manufacturers using recycled materials, appealing to environmentally conscious buyers.

Get more detailed insights about United States Carpet Manufacturers Market

Regional Insights

North America : Market Leader in Carpet Production

The United States remains the largest market for carpet manufacturing, holding approximately 60% of the global market share. Key growth drivers include rising consumer demand for sustainable and innovative flooring solutions, alongside regulatory support for eco-friendly materials. The second largest market is Europe, accounting for about 25% of the global share. This growth is further fueled by increasing residential and commercial construction activities, which are expected to continue driving demand for carpets in the coming years. Leading the U.S. carpet manufacturing landscape are major players such as Mohawk Industries and Shaw Industries, which dominate the market with their extensive product offerings and innovative designs. Other notable companies include Beaulieu America and Interface, Inc. The competitive landscape is characterized by a focus on sustainability and technological advancements, with manufacturers increasingly investing in research and development to meet evolving consumer preferences.

Europe : Emerging Market for Carpets

Europe is witnessing a growing demand for carpets, driven by increasing consumer awareness regarding sustainability and design aesthetics. The region holds approximately 25% of The United States Carpet Manufacturers Market share, with countries like Germany and the UK leading the charge. Regulatory initiatives aimed at promoting eco-friendly materials are catalyzing market growth, as consumers increasingly prefer products that align with environmental standards. The largest market remains North America, while Europe is positioned as the second largest, contributing significantly to the global landscape. Germany stands out as a key player in the European carpet market, with a robust manufacturing base and a focus on innovation. The competitive landscape features established brands and new entrants alike, all vying for market share through unique designs and sustainable practices. Companies such as Tarkett and Balta are notable players, emphasizing eco-friendly production methods and high-quality materials to attract environmentally conscious consumers.

Asia-Pacific : Rapidly Growing Carpet Sector

The Asia-Pacific region is experiencing rapid growth in the carpet manufacturing sector, driven by urbanization and rising disposable incomes. Countries like China and India are at the forefront, with China holding a significant share of the market. The region is expected to capture around 10% of the global market share, with increasing demand for both residential and commercial carpets. The growth is further supported by government initiatives aimed at boosting manufacturing and exports, making it a key player in the global market landscape. China's carpet industry is characterized by a mix of traditional craftsmanship and modern manufacturing techniques, leading to a diverse product range. The competitive landscape includes both local manufacturers and international brands, with companies like Oriental Weavers and Mohawk Industries expanding their presence. The focus on quality and design innovation is driving competition, as manufacturers strive to meet the evolving tastes of consumers in this dynamic market.

Middle East and Africa : Emerging Carpet Market Dynamics

The Middle East and Africa region is emerging as a significant player in the carpet manufacturing market, driven by increasing urbanization and a growing middle class. The market share in this region is estimated to be around 5%, with countries like South Africa and the UAE leading the way. The demand for carpets is being fueled by rising construction activities and a shift towards luxury home furnishings, supported by government initiatives to enhance the manufacturing sector. In South Africa, the carpet industry is characterized by a blend of local craftsmanship and international influences, with key players such as Belgotex and Van Dyck Carpets making notable contributions. The competitive landscape is evolving, with an increasing number of manufacturers focusing on sustainability and innovative designs to cater to the growing consumer base. As the region continues to develop, the carpet market is expected to expand further, driven by both local and international demand.

United States Carpet Manufacturers Market Regional Image

Key Players and Competitive Insights

The Carpet Manufacturers Market in the US is characterized by a competitive landscape that is both dynamic and multifaceted. Key growth drivers include increasing consumer demand for sustainable flooring solutions, technological advancements in manufacturing processes, and a growing emphasis on design aesthetics. Major players such as Mohawk Industries (US), Shaw Industries (US), and Interface, Inc. (US) are strategically positioned to leverage these trends. Mohawk Industries (US) focuses on innovation through the development of eco-friendly products, while Shaw Industries (US) emphasizes regional expansion and digital transformation to enhance customer engagement. Interface, Inc. (US) is notable for its commitment to sustainability, which shapes its operational focus and market positioning, collectively influencing the competitive environment towards a more environmentally conscious approach.

In terms of business tactics, companies are increasingly localizing manufacturing to reduce lead times and optimize supply chains. The market structure appears moderately fragmented, with several key players exerting considerable influence. This fragmentation allows for niche players to thrive, while larger companies consolidate their market share through strategic acquisitions and partnerships. The collective influence of these key players fosters a competitive atmosphere that encourages innovation and responsiveness to consumer preferences.

In December 2025, Mohawk Industries (US) announced a partnership with a leading technology firm to enhance its digital marketing capabilities. This strategic move is likely to bolster its online presence and improve customer interaction, aligning with the growing trend of digitalization in the industry. By investing in technology, Mohawk Industries (US) aims to streamline its operations and enhance customer experience, which could provide a competitive edge in a rapidly evolving market.

In November 2025, Shaw Industries (US) launched a new line of sustainable carpets made from recycled materials. This initiative not only reflects the company’s commitment to environmental stewardship but also positions it favorably among eco-conscious consumers. The introduction of this product line is expected to attract a broader customer base, thereby enhancing Shaw Industries' (US) market share and reinforcing its reputation as a leader in sustainable flooring solutions.

In October 2025, Interface, Inc. (US) unveiled its latest innovation in modular carpet tiles, which incorporate advanced AI technology for improved design customization. This strategic action underscores Interface, Inc.'s (US) focus on integrating technology into its product offerings, potentially setting a new standard in the industry. By leveraging AI, the company aims to enhance customer satisfaction through personalized solutions, which may lead to increased loyalty and repeat business.

As of January 2026, current competitive trends in the Carpet Manufacturers Market are heavily influenced by digitalization, sustainability, and the integration of AI technologies. Strategic alliances are increasingly shaping the landscape, enabling companies to pool resources and expertise to drive innovation. The shift from price-based competition to a focus on technological advancement and supply chain reliability is evident. Moving forward, competitive differentiation is likely to evolve, with companies that prioritize innovation and sustainability standing to gain a significant advantage in the marketplace.

Key Companies in the United States Carpet Manufacturers Market include

Industry Developments

May 2023: MOHAWK INDUSTRIES, INC. was honored as one of America's Climate Leaders for its remarkable reductions in carbon footprint, setting itself apart as the sole flooring manufacturer to receive this recognition. This underscores Mohawk's dedication to sustainability and environmental stewardship.

October 2018: The Dixie Group, a leading manufacturer and marketer of carpets and rugs, successfully acquired Atlas Carpet Mills, a renowned manufacturer of commercial carpets. This strategic acquisition allowed the Dixie Group to expand its product offerings and strengthen its presence in the commercial flooring market segment.

Future Outlook

United States Carpet Manufacturers Market Future Outlook

The US Carpet Manufacturers Market is projected to grow at a 1.32% CAGR from 2025 to 2035, driven by sustainability trends, technological advancements, and evolving consumer preferences.

New opportunities lie in:

  • Expansion into eco-friendly carpet materials
  • Development of smart carpets with integrated technology
  • Partnerships with interior designers for customized solutions

By 2035, the market is expected to stabilize with steady growth and increased innovation.

Market Segmentation

United States Carpet Manufacturers Market Application Outlook

  • Residential
  • Commercial
  • Industrial
  • Automotive

United States Carpet Manufacturers Market Material Type Outlook

  • Nylon
  • Polyester
  • Wool
  • Olefin

United States Carpet Manufacturers Market Manufacturing Process Outlook

  • Tufted
  • Woven
  • Needle Punch
  • Carpet Tiles

Report Scope

MARKET SIZE 20245.89(USD Billion)
MARKET SIZE 20255.98(USD Billion)
MARKET SIZE 20356.81(USD Billion)
COMPOUND ANNUAL GROWTH RATE (CAGR)1.32% (2024 - 2035)
REPORT COVERAGERevenue Forecast, Competitive Landscape, Growth Factors, and Trends
BASE YEAR2024
Market Forecast Period2025 - 2035
Historical Data2019 - 2024
Market Forecast UnitsUSD Billion
Key Companies ProfiledMohawk Industries (US), Shaw Industries (US), Beaulieu International Group (US), Tarkett (US), Interface, Inc. (US), Milliken & Company (US), Karastan Rugs (US), Masland Carpets (US), Dixie Group (US)
Segments CoveredApplication, Material Type, Manufacturing Process
Key Market OpportunitiesAdoption of sustainable materials and eco-friendly production processes in the US Carpet Manufacturers Market.
Key Market DynamicsShifts in consumer preferences towards sustainable materials drive innovation in the US Carpet Manufacturers Market.
Countries CoveredUS
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FAQs

What is the current valuation of the US Carpet Manufacturers Market?

The market valuation was 5.89 USD Billion in 2024.

What is the projected market size for the US Carpet Manufacturers Market by 2035?

The market is projected to reach 6.81 USD Billion by 2035.

What is the expected CAGR for the US Carpet Manufacturers Market during the forecast period?

The expected CAGR for the market from 2025 to 2035 is 1.32%.

Which companies are considered key players in the US Carpet Manufacturers Market?

Key players include Mohawk Industries, Shaw Industries, and Beaulieu International Group, among others.

How does the residential segment perform in the US Carpet Manufacturers Market?

The residential segment was valued at 2.95 USD Billion in 2024 and is expected to grow to 3.4 USD Billion.

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