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    Aircraft Engine Forging Market

    ID: MRFR/A&D/27286-HCR
    128 Pages
    Sejal Akre
    October 2025

    Aircraft Engine Forging Market Research Report By Material (Titanium Alloys, Nickel-Based Superalloys, Steel Alloys, Aluminum Alloys), By Forging Process (Closed Die Forging, Open Die Forging, Isothermal Forging, Hot Die Forging), By Engine Type (Fixed-Wing Engines, Rotary-Wing Engines, Turboprop Engines, Turbofan Engines), By Aircraft Type (Commercial Aircraft, Military Aircraft, General Aviation Aircraft, Business Jets) and By Regional (North America, Europe, South America, Asia Pacific, Middle East and Africa) - Forecast to 2035.

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    Aircraft Engine Forging Market Infographic
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    Aircraft Engine Forging Market Summary

    The Global Aircraft Engine Forging Market is projected to grow from 14.15 USD Billion in 2024 to 25.35 USD Billion by 2035, reflecting a robust CAGR of 5.67%.

    Key Market Trends & Highlights

    Aircraft Engine Forging Key Trends and Highlights

    • The market valuation is expected to reach 24.0 USD Billion by the year 2035.
    • From 2025 to 2035, the market is anticipated to grow at a compound annual growth rate of 5.67%.
    • in 2024, the market is valued at 14.15 USD Billion, indicating a strong foundation for future growth.
    • Growing adoption of advanced manufacturing technologies due to increasing demand for fuel-efficient engines is a major market driver.

    Market Size & Forecast

    2024 Market Size 14.15 (USD Billion)
    2035 Market Size 25.35 (USD Billion)
    CAGR (2025-2035) 5.44%

    Major Players

    GKN Aerospace, Howmet Aerospace, Krupp AG, Safran S.A., Precision Castparts Corp., Senior plc, Bharat Forge, Rolls-Royce Holdings, Messier Dowty, Ladish Co., Avio Aero, ThyssenKrupp AG, Ryerson Holding

    Aircraft Engine Forging Market Trends

    Key market drivers for aircraft engine forging include the increasing demand for commercial aircraft due to the growing aviation industry, the rising need for fuel-efficient and lightweight aircraft engines, and the advancements in manufacturing technologies that enable the production of complex and durable forged components.Opportunities in the aircraft engine forging market lie in the development of new materials and processes that enhance performance and reduce costs. Additionally, the growing adoption of additive manufacturing technologies offers the potential for cost-effective production of complex geometries and high-precision components.

    Recent trends in the market include the increasing use of titanium and nickel-based alloys in forged components for their superior strength-to-weight ratio and high-temperature resistance. Automation and digitalization are also transforming the manufacturing process, improving efficiency and reducing lead times.

    The ongoing advancements in aerospace technology and the increasing demand for fuel-efficient engines are driving a notable transformation in the aircraft engine forging sector, suggesting a robust growth trajectory in the coming years.

    U.S. Department of Transportation

    Aircraft Engine Forging Market Drivers

    Market Trends and Projections

    Growth of the Aerospace Sector

    The Global Aircraft Engine Forging Market Industry is closely tied to the growth of the aerospace sector, which continues to expand due to rising air travel demand. With the global passenger traffic expected to double by 2035, airlines are investing heavily in new aircraft and engine technologies. This trend drives the need for high-quality forged components that can withstand the rigors of modern aviation. The market is anticipated to reach 24.0 USD Billion by 2035, underscoring the importance of robust supply chains and manufacturing capabilities in meeting future demands. As a result, the forging industry must adapt to support this growth effectively.

    Emerging Markets and Globalization

    Emerging markets and globalization are reshaping the Global Aircraft Engine Forging Market Industry. Countries such as India and China are witnessing rapid growth in their aviation sectors, driven by rising disposable incomes and urbanization. This expansion creates opportunities for local manufacturers to engage in aircraft engine forging, thereby enhancing global supply chains. Additionally, globalization facilitates collaboration between established aerospace firms and emerging players, fostering innovation and competitiveness. As these markets develop, the demand for forged components is expected to rise, further propelling the industry forward.

    Increased Investment in Defense Aviation

    Increased investment in defense aviation is a key driver of the Global Aircraft Engine Forging Market Industry. Governments worldwide are allocating substantial budgets to enhance their military capabilities, leading to a surge in demand for advanced aircraft engines. This trend is particularly evident in regions with heightened geopolitical tensions, where nations prioritize the modernization of their air fleets. The defense sector's focus on high-performance engines necessitates the use of superior forged materials, thereby bolstering the market. As defense budgets continue to rise, the forging industry is likely to benefit from increased orders and contracts.

    Rising Demand for Fuel-Efficient Engines

    The Global Aircraft Engine Forging Market Industry is experiencing a notable surge in demand for fuel-efficient engines. As airlines and manufacturers increasingly prioritize sustainability, the need for advanced engine technologies that reduce fuel consumption becomes paramount. This shift is driven by regulatory pressures and consumer preferences for environmentally friendly travel options. Consequently, the market is projected to reach 13.1 USD Billion in 2024, reflecting a growing emphasis on innovation in engine design and materials. The adoption of lightweight forged components plays a crucial role in enhancing fuel efficiency, thereby propelling the market forward.

    Technological Advancements in Forging Processes

    Technological advancements in forging processes are significantly influencing the Global Aircraft Engine Forging Market Industry. Innovations such as precision forging and additive manufacturing are enhancing the quality and performance of forged components. These advancements enable manufacturers to produce complex geometries with improved mechanical properties, which are essential for modern aircraft engines. As a result, the industry is likely to witness a compound annual growth rate of 5.67% from 2025 to 2035. The integration of smart manufacturing techniques further optimizes production efficiency, thereby meeting the increasing demands of the aerospace sector.

    Market Segment Insights

    Aircraft Engine Forging Market Material Insights

    Aircraft Engine Forging Market Material Insights

    The Aircraft Engine Forging Market is segmented based on material into titanium alloys, nickel-based superalloys, steel alloys, and aluminum alloys, among which titanium alloys held the largest market share in 2023, owing to their superior strength-to-weight ratio, high corrosion resistance, and ability to withstand extreme temperatures. The demand for titanium alloys in aircraft engine forgings is expected to remain strong over the forecast period, driven by the growing production of new aircraft and the need for lightweight and efficient engines.

    Nickel-based superalloys are also widely used in aircraft engine forgings due to their exceptional high-temperature strength and resistance to creep and fatigue. Steel alloys are another important material used in aircraft engine forgings, particularly for components that require high strength and durability. Aluminum alloys are used in aircraft engine forgings for applications where weight reduction is critical, such as in fan blades and compressor blades.

    Source Primary Research, Secondary Research, Market Research Future Database and Analyst Review

    Aircraft Engine Forging Market Forging Process Insights  

    Aircraft Engine Forging Market Forging Process Insights  

    The Aircraft Engine Forging Market segmentation by Forging Process includes Closed Die Forging, Open Die Forging, Isothermal Forging, and Hot Die Forging. The Closed Die Forging segment held the largest market share in 2023, accounting for around 45% of the  Aircraft Engine Forging Market revenue. The growth of this segment can be attributed to the increasing demand for high-strength and lightweight aircraft engine components.

    The Open Die Forging segment is expected to witness significant growth over the forecast period, owing to the rising demand for large and complex aircraft engine components.The Isothermal Forging segment is expected to grow at a steady pace, driven by the increasing adoption of this process for the production of complex and high-precision aircraft engine components. The Hot Die Forging segment is expected to grow at a moderate pace, owing to the increasing demand for cost-effective and efficient forging processes.

    Aircraft Engine Forging Market Engine Type Insights

    Aircraft Engine Forging Market Engine Type Insights

    The Aircraft Engine Forging Market is segmented into fixed-wing engines, rotary-wing engines, turboprop engines, and turbofan engines. Among these segments, the turbofan engine segment is expected to hold the largest market share in 2023, accounting for over 55% of  revenues. This dominance can be attributed to the widespread adoption of turbofan engines in commercial aircraft due to their superior fuel efficiency and thrust-to-weight ratio. The fixed-wing engine segment is projected to exhibit a steady growth rate over the forecast period, driven by the increasing demand for regional and business jets.

    Turboprop engines are primarily used in smaller aircraft and are anticipated to witness a moderate growth rate during the forecast period. Rotary-wing engines, which power helicopters, are expected to experience a gradual increase in demand as the use of helicopters expands in various sectors, such as search and rescue, law enforcement, and military operations.

    Aircraft Engine Forging Market Aircraft Type Insights

    Aircraft Engine Forging Market Aircraft Type Insights

    The Aircraft Engine Forging Market is segmented by Aircraft Type into Commercial Aircraft, Military Aircraft, General Aviation Aircraft, and Business Jets. The Commercial Aircraft segment is expected to hold the largest market share in 2023 and is projected to continue to grow at a steady pace over the forecast period. This growth is attributed to the increasing demand for commercial aircraft due to the rising number of air travelers and the expansion of the  aviation industry.

    The Military Aircraft segment is also expected to witness significant growth over the forecast period, driven by the increasing demand for military aircraft from emerging economies and the ongoing modernization of existing military fleets. The General Aviation Aircraft and Business Jets segments are expected to experience moderate growth over the forecast period, supported by the rising demand for private jets and the growing popularity of general aviation for recreational and business purposes.

    Get more detailed insights about Aircraft Engine Forging Market Research Report — Global Forecast till 2032

    Regional Insights

    The Aircraft Engine Forging Market is segmented into North America, Europe, APAC, South America, and MEA. The growth of the North American market is attributed to the presence of major aircraft manufacturers such as Boeing and Lockheed Martin, as well as the increasing demand for commercial aircraft. Europe is expected to be the second-largest market for aircraft engine forgings, with a market size of USD 3.5 billion in 2023.

    The growth of the European market is driven by the increasing demand for fuel-efficient aircraft and the presence of major airlines such as Airbus and Lufthansa.APAC is expected to be the fastest-growing market for aircraft engine forgings, with a CAGR of 6.2% from 2024 to 2032. The growth of the APAC market is attributed to the increasing demand for commercial aircraft from emerging economies such as China and India.

    South America and MEA are expected to account for a smaller share of the  aircraft engine forging market, with market sizes of USD 1.2 billion and USD 0.9 billion, respectively, in 2023. The growth of these markets is expected to be driven by the increasing demand for commercial aircraft and the presence of major airlines such as LATAM Airlines Group and Emirates.

    Aircraft Engine Forging Market By Regional 2023-2032

    Source Primary Research, Secondary Research, Market Research Future Database and Analyst Review

    Key Players and Competitive Insights

    Major players in the Aircraft Engine Forging Market industry are constantly striving to gain a competitive edge by investing in research and development, expanding their product portfolios, and forming strategic partnerships. Leading Aircraft Engine Forging Market players are focusing on developing innovative forging technologies to meet the evolving demands of the aerospace industry. They are also emphasizing operational efficiency and cost optimization to maintain profitability. Mergers and acquisitions have been a prominent trend in the Aircraft Engine Forging Market industry as companies seek to consolidate their market position and expand their capabilities.

    The competitive landscape is expected to remain dynamic, with new entrants emerging and established players adopting innovative strategies to stay ahead in the market.

    Safran S.A. is a leading company in the Aircraft Engine Forging Market, renowned for its expertise in manufacturing a wide range of forged components for aircraft engines. The company has a  presence with manufacturing facilities in several countries. Safran S.A. is committed to delivering high-quality products and services to its customers, and it invests heavily in research and development to stay at the forefront of forging technology. The company's strong brand reputation and extensive customer base position it as a formidable player in the Aircraft Engine Forging Market.

    Avio S.p.A., a competitor in the Aircraft Engine Forging Market, is a prominent manufacturer of forged components for aircraft engines and other industrial applications. The company has a long history in the forging industry and has developed a strong reputation for its quality and reliability. Avio S.p.A. operates ly and has a diverse customer base. The company focuses on innovation and continuously invests in new technologies to improve its products and processes. With its commitment to quality and customer satisfaction, Avio S.p.A. is a respected player in the Aircraft Engine Forging Market.

    Key Companies in the Aircraft Engine Forging Market market include

    Industry Developments

    • Q1 2024: Advanced Forming Research Centre partners with ATI for aerospace material advancement The Advanced Forming Research Centre (AFRC) announced a partnership with ATI to develop next-generation metallic alloys for aerospace applications, focusing on improving jet engine efficiency and reducing fuel consumption through advanced forging techniques.[3]
    • Q1 2024: Airbus to deliver 800 commercial aircraft in 2024 Airbus confirmed plans to deliver 800 commercial aircraft in 2024, with a focus on strengthening supplier relationships and enhancing production capabilities for forged engine components to meet rising air travel demand.[3]

    Future Outlook

    Aircraft Engine Forging Market Future Outlook

    The Aircraft Engine Forging Market is projected to grow at a 5.44% CAGR from 2025 to 2035, driven by advancements in aerospace technology and increasing demand for fuel-efficient engines.

    New opportunities lie in:

    • Invest in advanced materials to enhance engine performance and reduce weight.
    • Develop partnerships with emerging aerospace manufacturers for innovative forging solutions.
    • Leverage automation and AI in production processes to improve efficiency and reduce costs.

    By 2035, the Aircraft Engine Forging Market is expected to achieve substantial growth, reflecting evolving industry demands.

    Market Segmentation

    Aircraft Engine Forging Market Material Outlook

    • Titanium Alloys
    • Nickel-Based Superalloys
    • Steel Alloys
    • Aluminum Alloys

    Aircraft Engine Forging Market Regional Outlook

    • North America
    • Europe
    • South America
    • Asia Pacific
    • Middle East and Africa

    Aircraft Engine Forging Market Engine Type Outlook

    • Fixed-Wing Engines
    • Rotary-Wing Engines
    • Turboprop Engines
    • Turbofan Engines

    Aircraft Engine Forging Market Aircraft Type Outlook

    • Commercial Aircraft
    • Military Aircraft
    • General Aviation Aircraft
    • Business Jets

    Aircraft Engine Forging Market Forging Process Outlook

    • Closed Die Forging
    • Open Die Forging
    • Isothermal Forging
    • Hot Die Forging

    Report Scope

    Report Attribute/Metric Details
    Market Size 2035 25.35 (USD Billion)
    Compound Annual Growth Rate (CAGR) 5.44% (2025 - 2035)
    Report Coverage Revenue Forecast, Competitive Landscape, Growth Factors, and Trends
    Base Year 2024
    Market Forecast Period 2025 - 2035
    Historical Data 2019 - 2023
    Market Forecast Units USD Billion
    Key Companies Profiled GKN Aerospace, Howmet Aerospace, Krupp AG, Safran SA, Precision Castparts Corp., Senior plc, Bharat Forge, RollsRoyce Holdings, MessierDowty, Ladish Co., Avio Aero, ThyssenKrupp AG, Ryerson Holding
    Segments Covered Material, Forging Process, Engine Type, Aircraft Type, Regional
    Key Market Opportunities Rising air travel demand Technological advancements Growing demand for fuel-efficient engines Expansion of low-cost carriers Increasing military aircraft procurement
    Key Market Dynamics Increasing demand for lightweight materials Rising production of commercial aircraft Rapid growth in aerospace industry Technological advancements Government initiatives
    Countries Covered North America, Europe, APAC, South America, MEA
    Market Size 2024 14.15 (USD Billion)
    Market Size 2025 14.92 (USD Billion)

    FAQs

    What is the projected market size of the aircraft engine forging market in 2023?

    The aircraft engine forging market is expected to reach USD 12.73 billion in 2023.

    What is the anticipated CAGR of the aircraft engine forging market from 2024 to 2032?

    The market is projected to grow at a CAGR of 5.44% from 2024 to 2032.

    Which region is expected to dominate the aircraft engine forging market during the forecast period?

    North America is expected to dominate the market throughout the forecast period.

    What are the key factors driving the growth of the aircraft engine forging market?

    Increasing demand for lightweight and fuel-efficient aircraft, rising production of commercial aircraft, and growing investments in aerospace and defense industries are driving the market growth.

    What are the major applications of aircraft engine forgings?

    Aircraft engine forgings are primarily used in the manufacturing of engine components such as compressor blades, turbine blades, and disks.

    Who are the key competitors in the aircraft engine forging market?

    Major players in the market include Precision Castparts Corp., Avio Aero S.p.A., and ATI Forged Products.

    What is the expected market size of the aircraft engine forging market in 2032?

    The market is projected to reach USD 20.5 billion by 2032.

    Which application segment is expected to hold the largest market share during the forecast period?

    The compressor blades segment is expected to hold the largest market share due to the increasing demand for lightweight and efficient aircraft engines.

    What are the key growth opportunities for the aircraft engine forging market?

    Rising demand for single-aisle aircraft, technological advancements in forging processes, and growing investments in emerging markets present significant growth opportunities.

    What are the key challenges faced by the aircraft engine forging market?

    Fluctuations in raw material prices, intense competition, and stringent environmental regulations pose challenges to market growth.

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