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US Polypropylene Packaging Films Market

ID: MRFR/PCM/18968-HCR
111 Pages
Snehal Singh
October 2025

US Polypropylene Packaging Films Market Research Report: By Type (Biaxially Oriented Polypropylene (BOPP), Cast Polypropylene (CPP)), By Application (Bags & pouches, Taps & labels, Others) and By End-Use (Food, Beverage, Healthcare, Industrial, Others) - Forecast to 2035

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US Polypropylene Packaging Films Market Summary

As per Market Research Future analysis, the US polypropylene packaging-films market size was estimated at 6.75 USD Billion in 2024.. The US polypropylene packaging-films market is projected to grow from 7.15 USD Billion in 2025 to 12.75 USD Billion by 2035, exhibiting a compound annual growth rate (CAGR) of 5.9% during the forecast period 2025 - 2035

Key Market Trends & Highlights

The US polypropylene packaging-films market is experiencing a transformative shift towards sustainability and innovation.

  • Sustainability initiatives are increasingly shaping the direction of the polypropylene packaging-films market.
  • Technological advancements are enhancing the performance and functionality of packaging films, particularly in the food and beverage segment.
  • The fastest-growing segment is driven by the rising demand for flexible packaging, especially in e-commerce and convenience products.
  • Key market drivers include the growth in e-commerce and online retail, alongside advancements in recycling technologies.

Market Size & Forecast

2024 Market Size 6.75 (USD Billion)
2035 Market Size 12.75 (USD Billion)
CAGR (2025 - 2035) 5.95%

Major Players

BASF SE (DE), SABIC (SA), LyondellBasell Industries N.V. (NL), Mitsubishi Chemical Corporation (JP), ExxonMobil Chemical (US), TotalEnergies SE (FR), Braskem S.A. (BR), Dow Inc. (US), PolyOne Corporation (US)

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Enabled $4.3B Revenue Impact for Fortune 500 and Leading Multinationals
Partnering with 2000+ Global Organizations Each Year
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US Polypropylene Packaging Films Market Trends

The polypropylene packaging-films market is currently experiencing notable growth. This growth is driven by increasing demand across various sectors, including food and beverage, healthcare, and consumer goods. This growth is largely attributed to the material's lightweight nature, excellent barrier properties, and versatility in applications. As sustainability becomes a focal point for many industries, manufacturers are exploring innovative ways to enhance the recyclability and environmental impact of polypropylene films. This shift towards sustainable practices is likely to influence production methods and material sourcing in the near future. In addition, advancements in technology are facilitating the development of high-performance films that meet specific industry requirements. The integration of smart packaging solutions, which incorporate features like moisture control and freshness indicators, is becoming more prevalent. These innovations not only improve product shelf life but also enhance consumer experience. As the polypropylene packaging-films market continues to evolve, it appears poised for further expansion, with potential opportunities arising from emerging applications and market segments.

Sustainability Initiatives

There is a growing emphasis on sustainability within the polypropylene packaging-films market. Companies are increasingly adopting eco-friendly practices, such as utilizing recycled materials and developing biodegradable options. This trend reflects a broader commitment to reducing environmental impact and meeting consumer demand for sustainable products.

Technological Advancements

Innovations in technology are significantly shaping the polypropylene packaging-films market. The introduction of advanced manufacturing techniques and smart packaging solutions is enhancing product performance. These developments are likely to improve barrier properties and extend shelf life, catering to the evolving needs of various industries.

Regulatory Compliance

Regulatory frameworks are becoming more stringent, influencing the polypropylene packaging-films market. Compliance with safety and environmental regulations is essential for manufacturers. This trend may drive investments in research and development to ensure products meet the necessary standards while maintaining competitiveness.

US Polypropylene Packaging Films Market Drivers

Increased Investment in Food Safety

the polypropylene packaging-films market is greatly influenced by the heightened focus on food safety and quality assurance. With rising consumer awareness regarding foodborne illnesses, manufacturers are investing in packaging solutions that ensure product integrity and safety. Polypropylene films are recognized for their barrier properties, which help protect food from contamination and spoilage. In 2025, the food safety packaging segment is projected to grow by 20%, reflecting the industry's commitment to maintaining high safety standards. This trend encourages innovation in the polypropylene packaging-films market, as companies develop advanced films that not only meet safety regulations but also enhance the overall consumer experience.

Rising Demand for Flexible Packaging

The polypropylene packaging-films market experiences a notable surge in demand for flexible packaging solutions. This trend is driven by the increasing preference for lightweight and versatile packaging options across various sectors, including food and beverage, pharmaceuticals, and consumer goods. Flexible packaging offers advantages such as reduced material usage and enhanced shelf life, which are appealing to manufacturers and consumers alike. In 2025, the flexible packaging segment is projected to account for approximately 40% of the total packaging market in the US, indicating a robust growth trajectory. As companies seek to optimize their packaging strategies, the polypropylene packaging-films market stands to benefit significantly from this shift towards flexible solutions.

Advancements in Recycling Technologies

the polypropylene packaging-films market stands to benefit from advancements in recycling technologies. As sustainability becomes a focal point for consumers and manufacturers alike, the ability to recycle polypropylene films effectively is gaining traction. Innovations in recycling processes are making it feasible to reclaim and reuse polypropylene materials, thereby reducing waste and environmental impact. In 2025, it is anticipated that the recycling rate for polypropylene packaging will increase by 15%, driven by improved technologies and consumer awareness. This development not only supports sustainability initiatives but also enhances the market appeal of polypropylene films, as companies strive to meet eco-friendly standards.

Growth in E-commerce and Online Retail

The expansion of e-commerce and online retail channels has a profound impact on the polypropylene packaging-films market. As more consumers turn to online shopping, the demand for efficient and protective packaging solutions increases. Polypropylene films are favored for their durability and ability to safeguard products during transit. In 2025, the e-commerce sector is expected to contribute to a 25% increase in packaging demand, with polypropylene films playing a crucial role in meeting these needs. This growth presents opportunities for manufacturers to innovate and develop tailored packaging solutions that cater to the unique requirements of online retailers, thereby enhancing their market position.

Consumer Preference for Convenience Products

The polypropylene packaging-films market is influenced by a growing consumer preference for convenience products. As lifestyles become increasingly fast-paced, consumers seek packaging that offers ease of use and portability. Polypropylene films are often utilized in ready-to-eat meals, snacks, and single-serve products, aligning with this trend. In 2025, it is estimated that convenience food packaging will represent around 30% of the overall food packaging market in the US. This shift towards convenience not only drives demand for polypropylene films but also encourages manufacturers to innovate in design and functionality, ensuring that products meet consumer expectations for convenience and quality.

Market Segment Insights

By Type: Biaxially Oriented Polypropylene (BOPP) (Largest) vs. Cast Polypropylene (CPP) (Fastest-Growing)

In the US polypropylene packaging-films market, Biaxially Oriented Polypropylene (BOPP) is the largest segment, dominating market share due to its excellent clarity, strength, and flexibility. This segment benefits from widespread adoption in various packaging applications, including food packaging, where it ensures product visibility while providing barrier properties. In contrast, Cast Polypropylene (CPP) is gaining traction as a flexible alternative, appealing to niche markets requiring lower production costs and enhanced sealing properties. Its market share is steadily increasing, making it a critical component of the industry. The growth trends within the segment are influenced by rising demand for sustainable packaging solutions and innovations in polymer technology. BOPP remains the preferred choice for traditional packing needs, while CPP’s flexibility and cost-effectiveness cater to evolving consumer preferences. As the market shifts toward environmentally friendly materials, the investment in biopolymer research is expected to further boost the growth of both segments, enhancing their competitiveness in the US polypropylene packaging-films market.

BOPP (Dominant) vs. CPP (Emerging)

Biaxially Oriented Polypropylene (BOPP) is characterized by its superior tensile strength, glossy finish, and high clarity, making it ideal for applications in food and consumer goods packaging. Its dominant position in the market is bolstered by its versatility and the ability to create visually appealing packaging that enhances brand visibility. Additionally, BOPP's moisture and oxygen barrier properties make it a preferred choice for preserving product quality. On the other hand, Cast Polypropylene (CPP) is recognized as an emerging player, offering significant advantages in terms of sealability and transparency. Its lower production costs and suitability for a variety of packaging needs, including wraps and pouches, contribute to its rising popularity. As industries seek more affordable and efficient packaging solutions, CPP is poised for substantial growth.

By Application: Bags & Pouches (Largest) vs. Taps & Labels (Fastest-Growing)

In the US polypropylene packaging-films market, the major applications of packaging films include Bags & Pouches, Taps & Labels, and Others. Among these, Bags & Pouches dominate the market share due to their widespread usage in food packaging, retail, and e-commerce, making up a significant portion of the overall market. Taps & Labels, while smaller in market share, are rapidly gaining traction in sectors like beverage and personal care, showcasing their potential for growth in the coming years. The growth trends within this segment are driven by the increasing demand for environmentally friendly packaging solutions and the rise in e-commerce activities. Bags & Pouches are benefiting from innovations in biodegradable materials and the need for durability and convenience, while Taps & Labels are seeing a surge in demand due to personalized packaging and branding. This evolution reflects broader trends toward sustainability and consumer preference for quality and aesthetics.

Bags & Pouches (Dominant) vs. Taps & Labels (Emerging)

Bags & Pouches represent the dominant segment within the US polypropylene packaging-films market, recognized for their versatility and functionality in various applications, particularly in the food industry. They are favored for their ability to provide prolonged shelf life and tamper-proof features, attracting a diverse range of sectors, including retail and logistics. On the other hand, Taps & Labels are emerging as a significant player, gaining traction through innovative designs that enhance brand visibility and consumer interaction. This segment is becoming increasingly popular for beverage and consumer goods, driven by a demand for custom labeling solutions that promote sustainability. Both segments exhibit unique attributes that cater to evolving market needs.

By End Use: Food (Largest) vs. Healthcare (Fastest-Growing)

In the US polypropylene packaging-films market, the food segment holds the largest market share, signifying a substantial preference for flexible packaging solutions in the food industry. Following closely is the beverage segment, which also commands a significant share. Meanwhile, the healthcare segment, though smaller, is rapidly gaining ground, underscoring the growing demand for hygienic and safe packaging solutions in the medical sector. Growth trends indicate that the food segment will continue to dominate, driven by the rising consumption of packaged foods and convenience products. Conversely, the healthcare segment is emerging as the fastest-growing area, propelled by advancements in medical packaging and the increasing focus on patient safety. As regulatory requirements evolve, the demand for specialized packaging materials is expected to rise, benefiting both these segments.

Food: Dominant vs. Healthcare: Emerging

The food segment stands as the dominant force in the US polypropylene packaging-films market, characterized by its extensive utilization in various food products such as snacks, frozen meals, and ready-to-eat items. Its prominence is fueled by consumer preferences for convenience and freshness, necessitating advanced packaging solutions that ensure product integrity. In contrast, the healthcare segment is an emerging player, characterized by stringent regulatory standards and a focus on safety and sterility. This segment is witnessing increased demand for specialized packaging that meets the unique needs of pharmaceuticals and medical devices, reflecting a broader trend towards ensuring hygiene and safety in healthcare products.

Get more detailed insights about US Polypropylene Packaging Films Market

Key Players and Competitive Insights

The polypropylene packaging-films market is characterized by a dynamic competitive landscape, driven by increasing demand for sustainable packaging solutions and innovations in material technology. Key players such as BASF SE (Germany), Dow Inc. (US), and ExxonMobil Chemical (US) are actively shaping the market through strategic initiatives aimed at enhancing their product offerings and operational efficiencies. BASF SE (Germany) focuses on innovation in biodegradable materials, while Dow Inc. (US) emphasizes digital transformation and supply chain optimization to improve customer engagement and operational agility. ExxonMobil Chemical (US) is investing in advanced manufacturing technologies to enhance production capabilities, thereby influencing the competitive environment significantly.The market structure appears moderately fragmented, with a mix of large multinational corporations and smaller regional players. Key business tactics include localizing manufacturing to reduce logistics costs and optimizing supply chains to enhance responsiveness to market demands. This collective approach by major players fosters a competitive atmosphere where agility and innovation are paramount, allowing companies to adapt to evolving consumer preferences and regulatory requirements.

In October Dow Inc. (US) announced a partnership with a leading technology firm to develop AI-driven solutions for optimizing production processes. This strategic move is likely to enhance operational efficiency and reduce waste, aligning with the growing emphasis on sustainability within the industry. The integration of AI technologies could potentially revolutionize how production is managed, leading to significant cost savings and improved product quality.

In September BASF SE (Germany) launched a new line of biodegradable polypropylene films aimed at the food packaging sector. This initiative not only addresses the increasing consumer demand for environmentally friendly products but also positions BASF as a leader in sustainable packaging solutions. The introduction of these films may attract environmentally conscious consumers and businesses, thereby expanding BASF's market share in a competitive landscape.

In August ExxonMobil Chemical (US) unveiled a new production facility focused on advanced polypropylene films, which is expected to increase their production capacity by 20%. This expansion reflects ExxonMobil's commitment to meeting the rising demand for high-performance packaging solutions. The facility's advanced technology is anticipated to enhance product quality and reduce production costs, further solidifying ExxonMobil's competitive position.

As of November the competitive trends in the polypropylene packaging-films market are increasingly defined by digitalization, sustainability, and technological integration. Strategic alliances among key players are shaping the landscape, fostering innovation and enhancing supply chain reliability. The shift from price-based competition to a focus on innovation and technology is evident, suggesting that companies that prioritize sustainable practices and advanced technologies will likely emerge as leaders in the market.

Key Companies in the US Polypropylene Packaging Films Market include

Industry Developments

The US Polypropylene Packaging Films Market has seen notable developments recently, particularly with respect to the market dynamics influenced by sustainability trends and technological advancements. Companies like Novolex and Berry Global are actively integrating more sustainable practices into their operations, responding to the increasing demand for eco-friendly packaging solutions. Additionally, in September 2023, Sealed Air announced a partnership with a leading sustainability firm to enhance its product offerings, further shifting towards recyclable materials. Recent months have also witnessed substantial growth in the market valuation of Toray Plastics and Amcor, attributed to their innovative product ranges and robust supply chain management.

Furthermore, a significant acquisition was made in August 2023 when Mondi acquired a smaller firm specializing in specialty films, aiming to expand its capabilities and market share within the US. Cascades and Printpack are also investing in Research and Development for advanced films that provide better performance while reducing environmental impact. The push for lightweight and efficient packaging continues to drive market growth, with an anticipated market valuation increase projected for 2024. The competitive landscape remains dynamic, as established players adapt to consumer demands and regulatory changes.

Future Outlook

US Polypropylene Packaging Films Market Future Outlook

The polypropylene packaging-films market is projected to grow at a 5.95% CAGR from 2025 to 2035, driven by increasing demand for sustainable packaging solutions and technological advancements.

New opportunities lie in:

  • Invest in biodegradable polypropylene film production technologies.
  • Develop customized packaging solutions for e-commerce businesses.
  • Expand into emerging markets with tailored marketing strategies.

By 2035, the polypropylene packaging-films market is expected to achieve robust growth and increased market share.

Market Segmentation

US Polypropylene Packaging Films Market Type Outlook

  • Biaxially Oriented Polypropylene (BOPP)
  • Cast Polypropylene (CPP)

US Polypropylene Packaging Films Market End Use Outlook

  • Food
  • Beverage
  • Healthcare
  • Industrial
  • Others

US Polypropylene Packaging Films Market Application Outlook

  • Bags & Pouches
  • Taps & Labels
  • Others

Report Scope

MARKET SIZE 2024 6.75(USD Billion)
MARKET SIZE 2025 7.15(USD Billion)
MARKET SIZE 2035 12.75(USD Billion)
COMPOUND ANNUAL GROWTH RATE (CAGR) 5.95% (2025 - 2035)
REPORT COVERAGE Revenue Forecast, Competitive Landscape, Growth Factors, and Trends
BASE YEAR 2024
Market Forecast Period 2025 - 2035
Historical Data 2019 - 2024
Market Forecast Units USD Billion
Key Companies Profiled BASF SE (DE), SABIC (SA), LyondellBasell Industries N.V. (NL), Mitsubishi Chemical Corporation (JP), ExxonMobil Chemical (US), TotalEnergies SE (FR), Braskem S.A. (BR), Dow Inc. (US), PolyOne Corporation (US)
Segments Covered Type, Application, End Use
Key Market Opportunities Growing demand for sustainable packaging solutions drives innovation in the polypropylene packaging-films market.
Key Market Dynamics Rising demand for sustainable packaging solutions drives innovation in the polypropylene packaging-films market.
Countries Covered US
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FAQs

What is the expected market size of the US Polypropylene Packaging Films Market in 2024?

The expected market size of the US Polypropylene Packaging Films Market in 2024 is valued at 6.95 billion USD.

What is the projected market size for the US Polypropylene Packaging Films Market by 2035?

By 2035, the US Polypropylene Packaging Films Market is projected to reach 12.5 billion USD.

What is the expected compound annual growth rate (CAGR) for the US Polypropylene Packaging Films Market from 2025 to 2035?

The expected CAGR for the US Polypropylene Packaging Films Market from 2025 to 2035 is 5.481%.

Which type of polypropylene packaging film holds the largest market share in 2024?

In 2024, Biaxially Oriented Polypropylene (BOPP) is expected to hold a larger market share valued at 3.47 billion USD.

What is the market value for Cast Polypropylene (CPP) in the US Polypropylene Packaging Films Market in 2024?

The market value for Cast Polypropylene (CPP) in 2024 is expected to be 3.48 billion USD.

Who are the major players in the US Polypropylene Packaging Films Market?

Major players in the market include Novolex, Mondi, Sealed Air, and Berry Global.

What market value is Biaxially Oriented Polypropylene (BOPP) expected to reach by 2035?

By 2035, Biaxially Oriented Polypropylene (BOPP) is expected to reach a market value of 6.17 billion USD.

What is the anticipated market value for Cast Polypropylene (CPP) by 2035?

The anticipated market value for Cast Polypropylene (CPP) by 2035 is 6.33 billion USD.

What are the key growth drivers for the US Polypropylene Packaging Films Market?

Key growth drivers include increasing demand in various applications such as food packaging and consumer goods.

What impacts could the current global scenario have on the US Polypropylene Packaging Films Market?

The current global scenario may impact supply chains and material availability, thereby affecting market dynamics.

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