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US Biaxially Oriented Polypropylene Films Market

ID: MRFR/CnM/19078-HCR
111 Pages
Chitranshi Jaiswal
October 2025

US Biaxially Oriented Polypropylene Films Market Research Report By Material Type (Silica-based, Aluminum-based, Polymer-based (Ethyl Vinyl Alcohol (EVOH), Others), By Production Process (Tenter, Tubular), By Application (Wraps, Bags, Labels, Others) and By End User (Fast Moving Consumer Goods (FMCG), Medical & Pharmaceutical, Industrial) - Forecast to 2035.

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US Biaxially Oriented Polypropylene Films Market Summary

As per Market Research Future analysis, the US biaxially oriented-polypropylene-films market was estimated at 2590.0 USD Million in 2024. The US biaxially oriented-polypropylene-films market is projected to grow from 2686.35 USD Million in 2025 to 3870.0 USD Million by 2035, exhibiting a compound annual growth rate (CAGR) of 3.7% during the forecast period 2025 - 2035

Key Market Trends & Highlights

The US biaxially oriented polypropylene films market is poised for growth driven by sustainability and technological advancements.

  • Sustainability initiatives are increasingly shaping the market landscape, reflecting a shift towards eco-friendly materials.
  • Technological advancements in film production are enhancing the performance and versatility of biaxially oriented polypropylene films.
  • The packaging segment remains the largest, while the food packaging segment is the fastest-growing due to rising consumer demand.
  • Key market drivers include the growing demand for flexible packaging and an increased focus on food safety.

Market Size & Forecast

2024 Market Size 2590.0 (USD Million)
2035 Market Size 3870.0 (USD Million)
CAGR (2025 - 2035) 3.72%

Major Players

BOPP Films (DE), Mitsubishi Polyester Film (JP), Treofan Germany GmbH (DE), Jindal Poly Films Ltd (IN), Toray Plastics (America) Inc. (US), SABIC (SA), Polyplex Corporation Ltd (IN), Fujifilm (JP)

US Biaxially Oriented Polypropylene Films Market Trends

The biaxially oriented-polypropylene-films market is currently experiencing notable growth, driven by increasing demand across various sectors such as packaging, labeling, and industrial applications. This growth is largely attributed to the material's lightweight nature, excellent barrier properties, and versatility. As industries seek sustainable and efficient packaging solutions, the adoption of biaxially oriented polypropylene films is likely to rise. Furthermore, advancements in manufacturing technologies are enhancing the quality and performance of these films, making them more appealing to end-users. In addition, regulatory pressures aimed at reducing plastic waste are prompting manufacturers to innovate and develop more eco-friendly options. The emphasis on recyclability and sustainability is reshaping product offerings within the biaxially oriented-polypropylene-films market. Companies are increasingly focusing on creating films that not only meet performance standards but also align with environmental goals. This trend suggests a shift towards more responsible consumption and production practices, which could further influence market dynamics in the coming years.

Sustainability Initiatives

There is a growing emphasis on sustainability within the biaxially oriented-polypropylene-films market. Manufacturers are increasingly adopting eco-friendly practices, focusing on recyclable materials and reducing environmental impact. This trend aligns with consumer preferences for sustainable packaging solutions.

Technological Advancements

Innovations in production technologies are enhancing the performance characteristics of biaxially oriented polypropylene films. These advancements are likely to improve barrier properties, durability, and overall functionality, making the films more attractive for various applications.

Rising Demand in Packaging

The packaging sector is witnessing a surge in demand for biaxially oriented polypropylene films. This increase is driven by the need for lightweight, durable, and efficient packaging solutions that can extend shelf life and reduce waste.

Market Segment Insights

By Material Type: Silica-based (Largest) vs. Polymer-based (EVOH) (Fastest-Growing)

In the US biaxially oriented-polypropylene-films market, the material type segment shows a diverse distribution among silica-based, aluminum-based, polymer-based (EVOH), and others. Silica-based films hold the largest market share, favored for their excellent moisture barrier properties and durability. Aluminum-based options cater to specific applications but have a more limited market presence, while polymer-based films, particularly those made from ethyl vinyl alcohol (EVOH), are gaining traction due to their superior barrier performance. The growth trends in this segment are shaped by increasing demand for high-performance packaging solutions. Silica-based films remain stable due to their established applications, while polymer-based (EVOH) films are emerging as a response to consumer preferences for sustainable and efficient packaging. The rise in environmental concerns and the need for innovative packaging solutions highlight the growth potential for polymer-based materials as industries seek to adopt more eco-friendly practices.

Silica-based (Dominant) vs. Polymer-based (EVOH) (Emerging)

Silica-based films dominate the US biaxially oriented-polypropylene-films market due to their robust performance characteristics, including exceptional moisture resistance and thermal stability. These films are widely used in various applications, particularly in food and pharmaceuticals, where product integrity is critical. On the other hand, polymer-based films, especially those incorporating ethyl vinyl alcohol (EVOH), are emerging as a significant player in the market due to their enhanced barrier properties and recyclability. This shift aligns with the growing consumer demand for sustainable packaging solutions, positioning polymer-based materials for rapid growth as manufacturers transition towards more environmentally-friendly practices. As innovation continues, both segments will likely evolve to meet changing market needs.

By Production Process: Tenter (Largest) vs. Tubular (Fastest-Growing)

In the US biaxially oriented-polypropylene-films market, the Tenter production process holds a significant market share due to its established technology and widespread adoption. This process differentiates itself by producing high-quality films that cater to various applications, creating a stable demand among manufacturers. On the other hand, the Tubular method, while currently holding a smaller share, is gaining traction thanks to its efficiency and cost-effectiveness, appealing to companies focusing on reducing operational expenses. The growth trends for these production processes indicate a critical shift towards more sustainable and efficient methods. The Tubular process is becoming the fastest-growing segment as companies increasingly seek innovative solutions to meet environmental regulations and consumer demand for eco-friendly products. The versatility and adaptability of the Tubular method are significant drivers in its growth, as it allows manufacturers to experiment with different film characteristics without extensive retooling, thus enhancing their competitive edge.

Production Process: Tenter (Dominant) vs. Tubular (Emerging)

The Tenter production process is recognized as the dominant player in the US biaxially oriented-polypropylene-films market due to its ability to produce films with superior qualities, such as clarity and strength. This method, which stretches the film in both directions, ensures uniform thickness and properties across the product. As a result, Tenter films are often preferred for high-performance applications, such as packaging and labeling. In contrast, the Tubular production process is emerging rapidly, known for its capacity to produce large volumes of film while minimizing waste. Its growth is propelled by advancements in technology that enhance production speed and efficiency, making it attractive to manufacturers looking to fulfill increasing demand while keeping costs in check.

By Application: Wraps (Largest) vs. Bags (Fastest-Growing)

In the US biaxially oriented-polypropylene-films market, the application segment exhibits diverse value distribution, with wraps holding the lion's share. This segment benefits significantly from their versatility and robust demand across various sectors including food and consumer goods packaging. Meanwhile, bags follow closely behind, showcasing their strong usability and adaptability in numerous applications, appealing to both manufacturers and consumers alike. Growth in this market segment is primarily driven by increasing demand for sustainable packaging solutions and the rise of e-commerce. The trend towards lightweight and durable packaging supports wraps and bags due to their efficiency and cost-effectiveness. Furthermore, the increasing focus on eco-friendly materials is propelling the development of innovative products, particularly in the bag segment, making it the fastest-growing among applications.

Wraps (Dominant) vs. Bags (Emerging)

Wraps currently dominate the application segment of the US biaxially oriented-polypropylene-films market, thanks to their essential role in food preservation and packaging efficiency. They are favored for their ability to provide excellent barrier properties against moisture, oxygen, and UV light, thus extending shelf life and maintaining freshness. On the other hand, bags represent an emerging value as they gain traction through shifts in consumer behavior towards convenience and sustainability. The increased use of bags in retail and grocery sectors, particularly with the rise of online shopping, aligns with environmental trends, as manufacturers innovate in creating biodegradable and reusable options, further bolstering their market presence.

By End User Industry: FMCG (Largest) vs. Medical & Pharmaceutical (Fastest-Growing)

The market share distribution in the US biaxially oriented-polypropylene-films market shows that the Fast Moving Consumer Goods (FMCG) sector holds a dominant position, primarily driven by the high demand for packaging solutions in various retail segments. This sector's significant consumption patterns have established it as the largest contributor to the overall market, allowing it to leverage economies of scale and influence pricing and innovation. In contrast, the Medical & Pharmaceutical industry, while smaller in share, exhibits strong growth potential due to increasing healthcare needs, contributing to its status as the fastest-growing segment within the market. The growth trends in the US biaxially oriented-polypropylene-films market are largely influenced by changing consumer preferences and technological advancements. The increasing emphasis on sustainable and efficient packaging solutions in the FMCG sector has resulted in innovative product designs and enhanced performance, which drives market growth. Meanwhile, the Medical & Pharmaceutical sector is experiencing rapid expansion due to stringent regulations and a focus on safety and hygiene in packaging, further stimulating the demand for biaxially oriented polypropylene films. These trends indicate a dynamic marketplace with substantial opportunities for growth and investment.

FMCG (Dominant) vs. Medical & Pharmaceutical (Emerging)

In the US biaxially oriented-polypropylene-films market, the Fast Moving Consumer Goods (FMCG) segment is characterized by its extensive application in packaging for food, beverages, and personal care products. This dominance is attributed to the segment's adaptability and innovation, leveraging advancements in film technology to enhance shelf life and product visibility. On the other hand, the Medical & Pharmaceutical segment, while considered emerging, is rapidly gaining importance due to its critical role in ensuring safe delivery and preservation of medical products. It is tailored to meet specific regulations, focusing on sterilization and contamination prevention, making it crucial in the healthcare supply chain. Together, these segments illustrate the multifaceted nature of the market and its responsiveness to evolving industry demands.

Get more detailed insights about US Biaxially Oriented Polypropylene Films Market

Key Players and Competitive Insights

The biaxially oriented polypropylene films market is characterized by a competitive landscape that is increasingly shaped by innovation, sustainability, and strategic partnerships. Key players such as Toray Plastics (America) Inc. (US), Mitsubishi Polyester Film (Japan), and Jindal Poly Films Ltd (India) are actively pursuing strategies that enhance their market positioning. Toray Plastics (America) Inc. focuses on developing high-performance films that cater to the growing demand for sustainable packaging solutions, while Mitsubishi Polyester Film (Japan) emphasizes technological advancements in film production to improve product quality and reduce environmental impact. Jindal Poly Films Ltd (India) is expanding its operational footprint through strategic acquisitions and partnerships, thereby enhancing its production capabilities and market reach. Collectively, these strategies contribute to a dynamic competitive environment where innovation and sustainability are paramount.In terms of business tactics, companies are increasingly localizing manufacturing to reduce lead times and optimize supply chains. This approach not only enhances operational efficiency but also allows for better responsiveness to regional market demands. The market structure appears moderately fragmented, with several key players exerting influence over their respective segments. The collective actions of these companies indicate a trend towards consolidation, as they seek to leverage economies of scale and enhance their competitive edge.

In October Toray Plastics (America) Inc. announced the launch of a new line of biodegradable BOPP films aimed at the food packaging sector. This strategic move is significant as it aligns with the growing consumer preference for environmentally friendly products, potentially positioning the company as a leader in sustainable packaging solutions. The introduction of biodegradable options may not only attract new customers but also enhance brand loyalty among environmentally conscious consumers.

In September Mitsubishi Polyester Film (Japan) unveiled a partnership with a leading technology firm to integrate AI-driven analytics into its production processes. This initiative is likely to enhance operational efficiency and product quality, as AI can optimize manufacturing parameters in real-time. The strategic importance of this partnership lies in its potential to reduce production costs and improve the overall competitiveness of Mitsubishi's product offerings in the market.

In August Jindal Poly Films Ltd (India) completed the acquisition of a regional competitor, which is expected to bolster its market share in North America. This acquisition not only expands Jindal's production capacity but also enhances its distribution network, allowing for greater market penetration. The strategic importance of this move is underscored by the need for companies to scale operations in a competitive landscape where efficiency and reach are critical.

As of November the competitive trends in the biaxially oriented polypropylene films market are increasingly defined by digitalization, sustainability, and the integration of advanced technologies. Strategic alliances are becoming more prevalent, as companies recognize the value of collaboration in driving innovation and enhancing supply chain reliability. Looking ahead, competitive differentiation is likely to evolve from traditional price-based competition to a focus on innovation, technology integration, and sustainable practices. This shift suggests that companies that prioritize these aspects will be better positioned to thrive in an increasingly competitive market.

Key Companies in the US Biaxially Oriented Polypropylene Films Market include

Industry Developments

The US Polypropylene Market has witnessed several key developments recently. Braskem and LyondellBasell Industries have announced plans to enhance their production capabilities to meet the rising demand for sustainable polypropylene products, with initiatives aimed at increasing the use of recycled materials.

In current affairs, the market is experiencing a significant push from industries focusing on reducing carbon footprints, with companies like SABIC and Eastman Chemical leading the way in innovative, eco-friendly solutions. In terms of mergers and acquisitions, Mitsubishi Chemical has been in discussions to acquire a stake in a joint venture with Formosa Plastics, which was acknowledged in November 2023.

This move is aimed at strengthening their presence in the US market. In the past two years, significant growth was noted, with a valuation increase of approximately 15% in the polypropylene sector attributed to elevated demand from the automotive and packaging industries. Companies such as LG Chem and Reliance Industries are also actively enhancing their supply chain resilience in response to the fluctuating raw material prices and geopolitical factors affecting supply chains.

Overall, the US Polypropylene Market is adapting rapidly to changing consumer preferences and sustainability goals.

Future Outlook

US Biaxially Oriented Polypropylene Films Market Future Outlook

The biaxially oriented polypropylene films market is projected to grow at 3.72% CAGR from 2025 to 2035, driven by increasing demand in packaging and sustainable materials.

New opportunities lie in:

  • Develop advanced barrier films for food packaging applications.
  • Invest in recycling technologies for polypropylene films.
  • Expand into emerging markets with tailored product offerings.

By 2035, the market is expected to achieve robust growth, driven by innovation and sustainability.

Market Segmentation

US Biaxially Oriented Polypropylene Films Market Application Outlook

  • Wraps
  • Bags
  • Labels
  • Others

US Biaxially Oriented Polypropylene Films Market Material Type Outlook

  • Silica-based
  • Aluminum-based
  • Polymer-based (Ethyl Vinyl Alcohol (EVOH))
  • Others

US Biaxially Oriented Polypropylene Films Market End User Industry Outlook

  • Fast Moving Consumer Goods (FMCG)
  • Medical & Pharmaceutical
  • Industrial

US Biaxially Oriented Polypropylene Films Market Production Process Outlook

  • Tenter
  • Tubular

Report Scope

MARKET SIZE 20242590.0(USD Million)
MARKET SIZE 20252686.35(USD Million)
MARKET SIZE 20353870.0(USD Million)
COMPOUND ANNUAL GROWTH RATE (CAGR)3.72% (2025 - 2035)
REPORT COVERAGERevenue Forecast, Competitive Landscape, Growth Factors, and Trends
BASE YEAR2024
Market Forecast Period2025 - 2035
Historical Data2019 - 2024
Market Forecast UnitsUSD Million
Key Companies Profiled["BOPP Films (DE)", "Mitsubishi Polyester Film (JP)", "Treofan Germany GmbH (DE)", "Jindal Poly Films Ltd (IN)", "Toray Plastics (America) Inc. (US)", "SABIC (SA)", "Polyplex Corporation Ltd (IN)", "Fujifilm (JP)"]
Segments CoveredMaterial Type, Production Process, Application, End User Industry
Key Market OpportunitiesGrowing demand for sustainable packaging solutions drives innovation in the biaxially oriented-polypropylene-films market.
Key Market DynamicsRising demand for sustainable packaging drives innovation in the biaxially oriented-polypropylene-films market.
Countries CoveredUS
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FAQs

What is the expected market size of the US Biaxially Oriented Polypropylene Films Market in 2024?

The US Biaxially Oriented Polypropylene Films Market is expected to be valued at 2.8 USD Billion in 2024.

What is the anticipated market size of the US Biaxially Oriented Polypropylene Films Market by 2035?

By 2035, the market is projected to reach a value of 4.5 USD Billion.

What is the expected compound annual growth rate (CAGR) for the US Biaxially Oriented Polypropylene Films Market from 2025 to 2035?

The market is expected to grow at a CAGR of 4.408% during the period from 2025 to 2035.

Which material type is expected to hold the largest market value in the US Biaxially Oriented Polypropylene Films Market in 2024?

The Silica-based material type is projected to be valued at 0.8 USD Billion in 2024.

What is the expected market value for Aluminum-based products in the US Biaxially Oriented Polypropylene Films Market by 2035?

The Aluminum-based segment is anticipated to reach a market value of 0.9 USD Billion by 2035.

Which key players are prominent in the US Biaxially Oriented Polypropylene Films Market?

Major players include TotalEnergies, Berry Global, and Polymer Group among others.

What is the projected market value for the Polymer-based material type in 2024?

The Polymer-based (Ethyl Vinyl Alcohol) segment is expected to be valued at 0.9 USD Billion in 2024.

What are the expected growth drivers for the US Biaxially Oriented Polypropylene Films Market?

Growth drivers include increased demand in packaging applications and rising environmental consciousness.

What market challenges may impact the US Biaxially Oriented Polypropylene Films Market from 2025 to 2035?

Challenges may include competition from alternative materials and fluctuations in raw material prices.

What is the anticipated market value for Other material types in the market by 2035?

The Others segment is expected to grow to a market value of 1.0 USD Billion by 2035.

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