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US Plastic Films Market

ID: MRFR/CnM/18697-HCR
111 Pages
Garvit Vyas
October 2025

US Plastic Films Market Research Report By Technology (Blown Film Technology, Cast Film Technology, Double & Multi-bubble Technology, Barrier Film and Constructions), By Application (Packaging Consumer Goods, Agriculture, Constructions) and By Material Type (LLDPE, LDPE, HDPE, Polypropylene, PET) - Forecast to 2035

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US Plastic Films Market Infographic
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US Plastic Films Market Summary

As per Market Research Future analysis, the US plastic films market Size was estimated at 18.5 USD Billion in 2024. The US plastic films market is projected to grow from 19.42 USD Billion in 2025 to 31.5 USD Billion by 2035, exhibiting a compound annual growth rate (CAGR) of 4.9% during the forecast period 2025 - 2035

Key Market Trends & Highlights

The US plastic films market is experiencing a transformative shift towards sustainability and innovation.

  • Sustainability initiatives are increasingly shaping the production and application of plastic films across various sectors.
  • Technological advancements in film production are enhancing the performance and functionality of plastic films, catering to diverse consumer needs.
  • The e-commerce sector is driving demand for flexible packaging solutions, particularly in the retail and food delivery segments.
  • Rising demand for flexible packaging and growth in food preservation techniques are key drivers propelling the market forward.

Market Size & Forecast

2024 Market Size 18.5 (USD Billion)
2035 Market Size 31.5 (USD Billion)
CAGR (2025 - 2035) 4.96%

Major Players

BASF SE (DE), DuPont de Nemours Inc (US), Sealed Air Corporation (US), Amcor plc (AU), Berry Global Inc (US), Mondi Group plc (GB), SABIC (SA), 3M Company (US), Kraton Corporation (US)

US Plastic Films Market Trends

The plastic films market is currently experiencing a dynamic evolution, driven by various factors including technological advancements and changing consumer preferences. Innovations in materials and production processes are enhancing the performance characteristics of plastic films, making them more versatile and suitable for a wide range of applications. This market is characterized by a growing demand for sustainable solutions, as consumers and businesses alike increasingly prioritize eco-friendly options. The shift towards biodegradable and recyclable materials is reshaping the landscape, prompting manufacturers to adapt their offerings accordingly. In addition, the plastic films market is witnessing a notable increase in applications across diverse sectors such as packaging, agriculture, and construction. The rise of e-commerce has further fueled the need for efficient packaging solutions, leading to a surge in demand for plastic films that offer durability and protection. As the market continues to evolve, stakeholders are likely to focus on enhancing product quality and sustainability to meet the expectations of environmentally conscious consumers. This ongoing transformation suggests a promising outlook for the plastic films market, with opportunities for growth and innovation on the horizon.

Sustainability Initiatives

The plastic films market is increasingly influenced by sustainability initiatives. Manufacturers are exploring biodegradable and recyclable materials to meet the rising demand for eco-friendly products. This trend reflects a broader societal shift towards environmental responsibility, prompting companies to innovate and adapt their production processes.

Technological Advancements

Technological advancements are playing a crucial role in the evolution of the plastic films market. Innovations in production techniques and materials are enhancing the performance and functionality of films. These advancements enable the development of films that are lighter, stronger, and more versatile, catering to diverse applications.

E-commerce Growth

The growth of e-commerce is significantly impacting the plastic films market. As online shopping continues to rise, the demand for effective packaging solutions is increasing. Plastic films are favored for their protective qualities, making them essential for ensuring product safety during transit.

Market Segment Insights

By Technology: Blown Film Technology (Largest) vs. Cast Film Technology (Fastest-Growing)

In the US plastic films market, Blown Film Technology holds a substantial market share due to its extensive application across various industries, including packaging and agriculture. It provides enhanced durability and flexibility, making it a preferred choice for manufacturers. Meanwhile, Cast Film Technology is gaining traction, being recognized for its ability to produce high-quality, clear films at a lower cost, thus catering to specific niche markets. The growth trends in this segment are primarily driven by advancements in manufacturing processes and the increasing demand for sustainable packaging solutions. The rising environmental concerns have led to a push for eco-friendly film alternatives, elevating the importance of technologies such as Barrier Film, which offers superior protection and recyclability. Additionally, innovations in Double & Multi-bubble Technology are capturing interest due to their energy efficiency and potential for high performance.

Technology: Blown Film (Dominant) vs. Cast Film (Emerging)

Blown Film Technology remains the dominant force in the market, known for its versatility in producing films for packaging, agricultural, and construction applications. Its robust characteristics include strength and clarity, making it suitable for a variety of end-uses. On the other hand, Cast Film Technology is emerging rapidly, characterized by its ability to provide a smooth, high-quality finish and excellent optical properties, appealing to sectors such as food packaging and consumer goods. This technology's cost-effective nature, combined with ongoing innovations, allows it to capture market share quickly, positioning it as a competitive alternative to traditional methods.

By Material Type: LLDPE (Largest) vs. Polypropylene (Fastest-Growing)

In the US plastic films market, LLDPE holds the largest market share, widely utilized for its strength and flexibility in various applications including packaging and agriculture. LDPE and HDPE follow closely, each catering to specific sectors such as food and industrial packaging. Polypropylene, while currently a smaller segment, shows potential due to its versatility and favorable properties for packaging solutions. PET, though primarily used in bottles, is also gaining traction in film applications as sustainability concerns rise. Growth in this segment is driven by increasing demand in the e-commerce and food packaging industries. The shift towards sustainable and recyclable materials is also a significant factor, prompting producers to innovate and introduce more biodegradable options. Furthermore, advancements in manufacturing processes enhance the performance of these films, making them more appealing to a broader range of applications. As consumers become more environmentally conscious, the transition towards materials like Polypropylene is expected to accelerate, marking it as a key contender for growth.

LLDPE (Dominant) vs. Polypropylene (Emerging)

LLDPE is regarded as the dominant material in the US plastic films market due to its excellent tensile strength, flexibility, and resistance to impact and chemicals, making it ideal for a wide variety of applications. Its prevalence in packaging, particularly for agricultural products and durable goods, establishes its strong position. Conversely, Polypropylene is an emerging alternative that has gained attention due to its lightweight, high melting point, and excellent barrier properties, which are ideal for single-use and multi-layer packaging. As brands and consumers increasingly favor materials that offer better sustainability profiles, Polypropylene is rapidly capturing market share, especially in regions where eco-friendly initiatives are prioritized.

By Application: Packaging Consumer Goods (Largest) vs. Agriculture (Fastest-Growing)

In the US plastic films market, the application segments show significant diversity, with Packaging Consumer Goods holding the largest share. This segment benefits from the robust demand for flexible packaging solutions in the consumer goods sector, driven by the convenience of plastic films in protecting and presenting products. Conversely, Agriculture is rapidly gaining traction, reflecting the increasing use of plastic films in greenhouse covers and mulching, contributing to enhanced crop yields. Growth trends within these segments are influenced by several key factors. The Packaging Consumer Goods sector is expected to remain strong, with innovation in biodegradable and recyclable films addressing environmental concerns. Meanwhile, the Agriculture segment is not just expanding in usage but is also evolving with advanced material technologies that improve durability and functionality, making plastic films an integral part of modern agricultural practices.

Packaging Consumer Goods (Dominant) vs. Agriculture (Emerging)

The Packaging Consumer Goods segment is characterized by its versatility and wide-ranging applications, dominating the market through innovations in flexible packaging. This segment utilizes various plastic film types to enhance product preservation and offer aesthetic appeal while responding to consumer preferences for convenience. In contrast, the Agriculture segment is emerging robustly, leveraging advancements in film technology to improve agricultural productivity. This segment employs specialized films tailored for various agricultural needs, such as weather protection and soil enhancements, garnering attention for its potential to optimize resource utilization and drive sustainable farming practices.

Get more detailed insights about US Plastic Films Market

Key Players and Competitive Insights

The plastic films market exhibits a dynamic competitive landscape characterized by innovation, sustainability, and strategic partnerships. Key players such as DuPont de Nemours Inc (US), Amcor plc (AU), and Berry The plastic films market through their distinct operational focuses. DuPont de Nemours Inc (US) emphasizes innovation in bioplastics, aiming to enhance its product portfolio with sustainable alternatives. Amcor plc (AU) is strategically positioned towards expanding its recycling capabilities, which aligns with the growing demand for eco-friendly packaging solutions. Berry Global Inc (US) focuses on regional expansion and supply chain optimization, enhancing its market presence across North America. Collectively, these strategies contribute to a competitive environment that prioritizes sustainability and technological advancement.

The business tactics employed by these companies include localizing manufacturing and optimizing supply chains to enhance efficiency and responsiveness to market demands. The competitive structure of the plastic films market appears moderately fragmented, with several key players exerting influence. This fragmentation allows for a diverse range of products and innovations, while also fostering competition among established and emerging companies.

In September 2025, DuPont de Nemours Inc (US) announced a partnership with a leading bioplastics firm to develop a new line of compostable films. This strategic move underscores DuPont's commitment to sustainability and positions the company to capture a growing segment of environmentally conscious consumers. The collaboration is expected to enhance DuPont's product offerings and strengthen its market position in the bioplastics sector.

In October 2025, Amcor plc (AU) launched a new initiative aimed at increasing the recyclability of its plastic films by 30% by 2027. This initiative reflects Amcor's proactive approach to sustainability and aligns with global trends towards circular economy practices. By enhancing recyclability, Amcor not only meets regulatory demands but also appeals to consumers seeking sustainable packaging solutions, thereby reinforcing its competitive edge.

In August 2025, Berry Global Inc (US) expanded its manufacturing capabilities in the Midwest, investing $50 million in a new facility dedicated to producing high-performance plastic films. This expansion is indicative of Berry's strategy to localize production and reduce lead times, which is crucial in meeting the increasing demand for customized packaging solutions. The investment is likely to enhance Berry's operational efficiency and strengthen its market position in the region.

As of November 2025, current trends in the plastic films market are increasingly defined by digitalization, sustainability, and the integration of AI technologies. Strategic alliances among key players are shaping the competitive landscape, fostering innovation and collaboration. The shift from price-based competition to a focus on technological advancement and supply chain reliability is evident. Companies are likely to differentiate themselves through innovative solutions and sustainable practices, positioning themselves favorably in a market that is evolving rapidly.

Key Companies in the US Plastic Films Market market include

Industry Developments

Recent developments in the US Plastic Films Market include a notable focus on sustainability and innovation, with companies like Novolex and Berry Global leading the push towards biodegradable and eco-friendly film options. The demand for flexible packaging is witnessing a surge, driven by e-commerce and increased consumer preference for convenience. This shift is significantly impacting firms such as Sealed Air and Mondi, which continue to expand their product portfolios to accommodate these trends. In terms of mergers and acquisitions, BASF acquired the biodegradable film technology from Ecoflex in March 2023, enhancing its sustainability initiatives.

Additionally, in August 2023, DuPont announced its acquisition of a specialty polymer company, further strengthening its position in the plastic films segment. The US Plastic Films Market growth has been robust, with a valuation expected to reach USD 35 billion by 2025, reflecting a compound annual growth rate of 4.5%. Moreover, regulatory frameworks and initiatives by the US government to reduce plastic waste are shaping market dynamics, prompting companies like Kraton and Amcor to invest in Research and Development for alternative materials. The ongoing trends indicate a transformative phase for the plastic films sector in the US.

Future Outlook

US Plastic Films Market Future Outlook

The plastic films market is projected to grow at a 4.96% CAGR from 2024 to 2035, driven by increasing demand in packaging, agriculture, and construction sectors.

New opportunities lie in:

  • Development of biodegradable plastic films for eco-conscious consumers.
  • Expansion into smart packaging solutions integrating IoT technology.
  • Investment in advanced recycling technologies for plastic film waste.

By 2035, the plastic films market is expected to achieve robust growth, driven by innovation and sustainability initiatives.

Market Segmentation

US Plastic Films Market Technology Outlook

  • Blown Film Technology
  • Cast Film Technology
  • Double & Multi-bubble Technology
  • Barrier Film
  • Others

US Plastic Films Market Application Outlook

  • Packaging Consumer Goods
  • Agriculture
  • Construction

US Plastic Films Market Material Type Outlook

  • LLDPE
  • LDPE
  • HDPE
  • Polypropylene
  • PET

Report Scope

MARKET SIZE 202418.5(USD Billion)
MARKET SIZE 202519.42(USD Billion)
MARKET SIZE 203531.5(USD Billion)
COMPOUND ANNUAL GROWTH RATE (CAGR)4.96% (2024 - 2035)
REPORT COVERAGERevenue Forecast, Competitive Landscape, Growth Factors, and Trends
BASE YEAR2024
Market Forecast Period2025 - 2035
Historical Data2019 - 2024
Market Forecast UnitsUSD Billion
Key Companies Profiled["BASF SE (DE)", "DuPont de Nemours Inc (US)", "Sealed Air Corporation (US)", "Amcor plc (AU)", "Berry Global Inc (US)", "Mondi Group plc (GB)", "SABIC (SA)", "3M Company (US)", "Kraton Corporation (US)"]
Segments CoveredTechnology, Material Type, Application
Key Market OpportunitiesGrowing demand for sustainable packaging solutions drives innovation in the plastic films market.
Key Market DynamicsRising demand for sustainable packaging solutions drives innovation in the plastic films market.
Countries CoveredUS

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FAQs

What is the projected market size of the US Plastic Films Market in 2024?

The US Plastic Films Market is expected to be valued at 16.6 billion USD in 2024.

What will be the market value of the US Plastic Films Market by 2035?

By 2035, the US Plastic Films Market is projected to reach a value of 27.5 billion USD.

What is the expected compound annual growth rate (CAGR) for the US Plastic Films Market from 2025 to 2035?

The expected CAGR for the US Plastic Films Market from 2025 to 2035 is 4.696 percent.

Which technology segment is expected to dominate the US Plastic Films Market in 2024?

In 2024, the Blown Film Technology segment is valued at 4.6 billion USD, making it a dominant player in the market.

What is the expected value of the Cast Film Technology segment by 2035?

The Cast Film Technology segment is expected to reach a value of 6.2 billion USD by 2035.

Who are the key players in the US Plastic Films Market?

Major players in the US Plastic Films Market include Novolex, Berry Global, Sealed Air, and BASF, among others.

What market size is attributed to the Barrier Film and Constructions segment in 2024?

The Barrier Film and Constructions segment is valued at 5.2 billion USD in 2024.

What is the projected growth rate for the Double & Multi-bubble Technology segment from 2024 to 2035?

The Double & Multi-bubble Technology segment is expected to grow from 3.0 billion USD in 2024 to 5.1 billion USD by 2035.

What are some key growth drivers for the US Plastic Films Market?

Key growth drivers for the US Plastic Films Market include increasing demand across various applications, particularly in packaging.

How are current global scenarios impacting the US Plastic Films Market?

Current global scenarios and conflicts may affect supply chains and operational costs, potentially influencing the market dynamics in the US Plastic Films sector.

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