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US Carbon Fiber Market

ID: MRFR/CnM/18905-HCR
128 Pages
Chitranshi Jaiswal
October 2025

United States Carbon Fiber Market Research Report Information by Material Type (PAN-based Carbon Fiber and Pitch-based Carbon Fiber), by Type (Virgin Carbon Fiber and Recycled Carbon Fiber), by Modulus (Standard, Intermediate and High Modulus), by Product Type (Continuous, Long, and Short Carbon Fiber), by Application (Composites, and Non-Composite), by End Use Industry (Aerospace & Defense, Wind Energy, Automotive, Pipes, Sporting Goods, Medical & Healthcare, Construction & Infrastructure, Pressure Vessels) – US Market Forecast ... read more

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US Carbon Fiber Market Infographic
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US Carbon Fiber Market Summary

As per Market Research Future analysis, the US carbon fiber market Size was estimated at 1625.0 USD Million in 2024. The US carbon fiber market is projected to grow from 1798.55 USD Million in 2025 to 4963.0 USD Million by 2035, exhibiting a compound annual growth rate (CAGR) of 10.6% during the forecast period 2025 - 2035

Key Market Trends & Highlights

The US carbon fiber market is experiencing robust growth driven by diverse applications and technological advancements.

  • The aerospace sector remains the largest segment, showcasing increased adoption of carbon fiber for lightweight and fuel-efficient designs.
  • Automotive applications are the fastest-growing segment, reflecting a shift towards lightweight materials to enhance vehicle performance and efficiency.
  • Sustainability initiatives are gaining traction, prompting manufacturers to explore eco-friendly production methods and materials.
  • Technological advancements in manufacturing and rising demand in sports equipment are key drivers propelling market expansion.

Market Size & Forecast

2024 Market Size 1625.0 (USD Million)
2035 Market Size 4963.0 (USD Million)
CAGR (2025 - 2035) 10.68%

Major Players

Toray Industries (JP), Hexcel Corporation (US), SGL Carbon (DE), Mitsubishi Chemical (JP), Teijin Limited (JP), Solvay SA (BE), Cytec Industries (US), Zoltek Companies (US), Formosa Plastics Corporation (TW)

US Carbon Fiber Market Trends

The carbon fiber market is currently experiencing a notable transformation, driven by advancements in technology and increasing demand across various sectors. Industries such as aerospace, automotive, and sporting goods are increasingly adopting carbon fiber due to its lightweight and high-strength properties. This shift is indicative of a broader trend towards materials that enhance performance while reducing overall weight, which is particularly crucial in applications where efficiency is paramount. Furthermore, the growing emphasis on sustainability is prompting manufacturers to explore eco-friendly production methods, which may reshape the landscape of the carbon fiber market in the near future. In addition, the carbon fiber market is witnessing a surge in research and development activities aimed at improving the material's properties and reducing production costs. Innovations in manufacturing processes, such as the development of new resin systems and recycling techniques, are likely to enhance the material's appeal. As industries continue to seek alternatives to traditional materials, the carbon fiber market appears poised for substantial growth. The interplay between technological advancements and environmental considerations suggests a dynamic future for this sector, with potential for increased applications and market penetration.

Increased Adoption in Aerospace

The aerospace sector is increasingly integrating carbon fiber due to its lightweight nature, which contributes to fuel efficiency and performance. This trend reflects a broader industry shift towards materials that enhance aircraft design and operational capabilities.

Growth in Automotive Applications

The automotive industry is progressively utilizing carbon fiber to improve vehicle performance and reduce weight. This trend aligns with the industry's focus on enhancing fuel efficiency and meeting stringent emissions regulations.

Sustainability Initiatives

There is a growing emphasis on sustainable practices within the carbon fiber market. Manufacturers are exploring eco-friendly production methods and recycling options, which may lead to a more sustainable lifecycle for carbon fiber products.

US Carbon Fiber Market Drivers

Growth in Automotive Applications

The United States Carbon Fiber Market is witnessing a significant expansion in automotive applications. With the automotive sector increasingly focusing on lightweight materials to improve fuel efficiency and reduce emissions, carbon fiber is becoming a preferred choice. In 2025, it is estimated that the automotive industry will represent around 25% of the carbon fiber market share in the United States. This growth is fueled by the rising demand for electric vehicles, which require lightweight components to enhance battery efficiency. As manufacturers invest in research and development to integrate carbon fiber into vehicle designs, the market is poised for substantial growth in the coming years.

Increasing Demand in Aerospace Sector

The United States Carbon Fiber Market is experiencing a notable surge in demand, particularly from the aerospace sector. Carbon fiber's lightweight and high-strength properties make it an ideal material for aircraft components, contributing to fuel efficiency and performance. In 2025, the aerospace industry is projected to account for approximately 30% of the total carbon fiber consumption in the United States. This trend is driven by the ongoing development of advanced aircraft and the need for materials that enhance performance while reducing weight. As manufacturers seek to comply with stringent environmental regulations, the adoption of carbon fiber composites is likely to increase, further solidifying its role in the aerospace sector.

Rising Investment in Renewable Energy

The United States Carbon Fiber Market is experiencing a boost from rising investments in renewable energy projects. Carbon fiber is increasingly utilized in wind turbine blades and other renewable energy applications due to its lightweight and durable characteristics. In 2025, the renewable energy sector is expected to account for a growing share of carbon fiber consumption, driven by the need for efficient and sustainable energy solutions. As the United States continues to transition towards renewable energy sources, the demand for carbon fiber in this sector is likely to increase, presenting new opportunities for manufacturers.

Advancements in Manufacturing Technologies

The United States Carbon Fiber Market is benefiting from advancements in manufacturing technologies that enhance production efficiency and reduce costs. Innovations such as automated fiber placement and 3D printing are streamlining the production process, making carbon fiber more accessible to various industries. These technologies not only improve the quality of carbon fiber products but also enable manufacturers to meet the increasing demand from sectors like aerospace and automotive. As production capabilities expand, the market is likely to see a rise in the adoption of carbon fiber composites, further driving growth in the United States.

Emerging Applications in Sports and Recreation

The United States Carbon Fiber Market is expanding into emerging applications within the sports and recreation sector. Carbon fiber's unique properties make it an attractive material for high-performance sporting goods, including bicycles, golf clubs, and fishing rods. As consumers increasingly seek lightweight and durable products, the demand for carbon fiber in this sector is projected to grow. In 2025, it is anticipated that the sports and recreation industry will contribute a notable share to the overall carbon fiber market. This trend reflects a broader shift towards performance-oriented products, further driving the adoption of carbon fiber across various applications.

Market Segment Insights

By Application: Aerospace (Largest) vs. Automotive (Fastest-Growing)

In the US carbon fiber market, the application segment is dominated by aerospace, which commands the largest share due to its essential use in manufacturing lightweight yet strong components for aircraft. The automotive sector follows closely, benefiting from ongoing trends toward lightweight materials that enhance fuel efficiency and performance. Wind energy, construction, and sporting goods also contribute to the market, but they hold significantly smaller portions compared to the leading applications. Looking ahead, the automotive segment is positioned as the fastest-growing area, driven by increased demand for electric vehicles and stringent regulations on emissions. Innovations in carbon fiber technologies are paving the way for more applications in construction and wind energy, making these segments noteworthy for potential growth in the coming years as sustainability becomes paramount across industries.

Aerospace: Dominant vs. Automotive: Emerging

Aerospace continues to be the dominant application in the US carbon fiber market, leveraging its advantages in terms of strength-to-weight ratio and resistance to corrosive elements, making it ideal for commercial and military aircraft. In contrast, the automotive sector, identified as an emerging market, is experiencing rapid adoption of carbon fiber composites, driven by a push for lighter vehicle designs that enhance fuel efficiency and performance. The automotive industry is witnessing innovations that facilitate cost-effective manufacturing of carbon fiber components, which in turn is expected to significantly increase its market share. Both segments highlight a strategic focus on sustainability, positioning them as key players in advancing the carbon fiber technology landscape.

By Type: Continuous Fiber (Largest) vs. Fabric (Fastest-Growing)

In the US carbon fiber market, Continuous Fiber holds the largest market share, driven by its application in industries such as aerospace and automotive, where high strength and lightweight properties are essential. Fabric, on the other hand, is rapidly gaining traction due to its versatility and increasing use in various consumer products. This shift highlights the diverse applications and preferences across different industries. The growth trends in these segments are influenced by advancements in composite technology and growing demand for lightweight materials in applications that require durability and efficiency. Continuous Fiber's stability in the market is complemented by the emerging popularity of Fabric, which is becoming essential in design and manufacturing, leading to an overall robust growth trajectory in the segment.

Continuous Fiber (Dominant) vs. Fabric (Emerging)

Continuous Fiber is characterized by its superior tensile strength and rigidity, making it the preferred choice for high-performance applications such as aerospace structures and automotive components. Its established position in the market is reinforced by ongoing research and development initiatives aimed at enhancing its properties and reducing manufacturing costs. Conversely, Fabric represents an emerging segment that caters to a wide array of applications from sporting goods to automotive interiors. Its adaptability and ease of integration into existing processes contribute to its increasing market presence, providing opportunities for innovation and expansion in the US carbon fiber market.

By End Use Industry: Aerospace (Largest) vs. Automotive (Fastest-Growing)

The US carbon fiber market is significantly influenced by various end use industries, with Aerospace leading in market share due to its reliance on lightweight materials for improved fuel efficiency and performance. Following Aerospace, the Automotive sector is witnessing rapid growth as manufacturers increasingly adopt carbon fiber composites to enhance vehicle performance and reduce weight, thereby improving fuel economy. Other sectors such as Defense and Marine also contribute to the market, albeit at a smaller scale. In terms of growth trends, the Automotive sector is expected to outpace others, driven by advancements in electric vehicles and the demand for lightweight materials that improve energy efficiency. The Aerospace and Defense industries continue to evolve, with innovations in carbon fiber applications enhancing their growth potential. Additionally, the increasing focus on renewable energy and infrastructure development in the Civil Engineering sector presents new opportunities for carbon fiber usage, further driving market demand.

Aerospace: Dominant vs. Automotive: Emerging

The Aerospace sector is recognized as the dominant player in the US carbon fiber market, utilizing high-performance composites that offer exceptional strength-to-weight ratios essential for aircraft manufacturing. This sector benefits from stringent regulations that demand efficiency and performance, leading to a steady uptake of advanced materials. Conversely, the Automotive sector, while currently an emerging player, is rapidly adapting to trends such as electric vehicles and lightweighting initiatives. This shift is supported by automotive manufacturers' growing investments in carbon fiber technology, enabling greater fuel efficiency and performance. The interplay between these two segments showcases a dynamic market landscape where established sectors and emerging trends interact, shaping the future of the US carbon fiber market.

By Manufacturing Process: Filament Winding (Largest) vs. Injection Molding (Fastest-Growing)

In the US carbon fiber market, the manufacturing process segment showcases a diverse distribution among various methods including Pullwinding, Filament Winding, Injection Molding, Layup, and Prepregging. Among these, Filament Winding holds the largest market share, strongly driven by its effectiveness in producing high-strength components. Injection Molding has emerged as a significant contender, experiencing rapid growth due to its cost-effective production capabilities and increasing adoption in various industries. Growth trends in the manufacturing segment of the US carbon fiber market indicate a shift towards more automated and efficient processes. The rise in demand for lightweight and durable materials in sectors such as aerospace and automotive is fueling this growth. Furthermore, advancements in technology are making processes like Injection Molding more accessible, which is propelling its position as the fastest-growing segment, attracting more investments and development efforts.

Filament Winding (Dominant) vs. Injection Molding (Emerging)

Filament Winding is recognized as the dominant manufacturing process in the US carbon fiber market, primarily due to its ability to produce intricate shapes and high-strength components efficiently. This method is widely utilized in sectors that require robust materials, such as aerospace and automotive. In contrast, Injection Molding is an emerging process that is gaining traction due to its flexibility and cost-effectiveness, allowing for rapid production of complex parts. As companies look to innovate and streamline their production, Injection Molding is poised to play a critical role, especially as advancements continue to enhance its capabilities and application range. Both methods are instrumental in driving the overall growth and development of the manufacturing segment.

Get more detailed insights about US Carbon Fiber Market

Regional Insights

North America : Innovation and Demand Surge

The North American carbon fiber market is driven by increasing demand from aerospace, automotive, and wind energy sectors. The U.S. holds the largest market share at approximately 70%, followed by Canada at around 15%. Regulatory support for lightweight materials and sustainability initiatives further catalyze growth. The region's focus on innovation and advanced manufacturing techniques positions it as a leader in carbon fiber production. The United States is home to key players such as Hexcel Corporation and Zoltek Companies, Inc., which dominate the market landscape. The competitive environment is characterized by significant investments in research and development, aimed at enhancing product performance and reducing costs. The presence of established companies and a robust supply chain contribute to the region's strong market position.

Europe : Sustainable Growth and Innovation

Europe's carbon fiber market is experiencing robust growth, driven by stringent regulations on emissions and a shift towards sustainable materials. The region accounts for approximately 15% of the global market, with Germany and France being the largest contributors. The European Union's Green Deal and various national initiatives promote the use of advanced composites in automotive and aerospace applications, fostering innovation and investment. Leading countries like Germany and France are home to major players such as SGL Carbon SE and Toray Industries, Inc. The competitive landscape is marked by collaborations between manufacturers and research institutions, focusing on developing high-performance carbon fibers. The region's commitment to sustainability and technological advancement positions it as a key player in The United States Carbon Fiber.

Asia-Pacific : Rapid Expansion and Investment

The Asia-Pacific region is witnessing rapid growth in the carbon fiber market, driven by increasing demand from the automotive and aerospace sectors. China is the largest market, holding approximately 10% of the global share, followed by Japan and South Korea. Government initiatives to promote lightweight materials and advancements in manufacturing technologies are key growth drivers in this region. China's focus on expanding its aerospace capabilities and the automotive industry's shift towards electric vehicles are significant factors contributing to market growth. Major players like Mitsubishi Chemical Corporation and Teijin Limited are investing heavily in R&D to enhance product offerings. The competitive landscape is evolving, with new entrants emerging to capitalize on the growing demand for carbon fiber products.

Middle East and Africa : Emerging Market Potential

The Middle East and Africa region is in the early stages of developing its carbon fiber market, with potential driven by increasing investments in infrastructure and aerospace. The market share is currently minimal, estimated at around 5%, but countries like the UAE and South Africa are beginning to explore opportunities in advanced materials. Government initiatives aimed at diversifying economies and promoting technology adoption are key growth catalysts. The competitive landscape is still forming, with few established players. However, local companies are beginning to collaborate with international firms to enhance their capabilities. The region's strategic location and growing industrial base present opportunities for carbon fiber applications in various sectors, including construction and automotive.

US Carbon Fiber Market Regional Image

Key Players and Competitive Insights

The carbon fiber market is currently characterized by a dynamic competitive landscape, driven by increasing demand across various sectors such as aerospace, automotive, and renewable energy. Key players are actively pursuing strategies that emphasize innovation, sustainability, and regional expansion. For instance, Toray Industries (Japan) has positioned itself as a leader in advanced materials, focusing on enhancing production efficiency and developing high-performance carbon fibers. Similarly, Hexcel Corporation (US) is leveraging its strong R&D capabilities to introduce new products that cater to the evolving needs of the aerospace industry, thereby reinforcing its competitive edge. These strategic initiatives collectively contribute to a market that appears moderately fragmented, with several players vying for market share while also collaborating on technological advancements.In terms of business tactics, companies are increasingly localizing manufacturing to reduce lead times and optimize supply chains. This approach not only enhances operational efficiency but also aligns with the growing emphasis on sustainability. The competitive structure of the market suggests a blend of concentrated and fragmented elements, where major players like SGL Carbon (Germany) and Mitsubishi Chemical (Japan) exert considerable influence while smaller firms also play a vital role in niche segments.

In October SGL Carbon (Germany) announced a strategic partnership with a leading automotive manufacturer to develop lightweight carbon fiber components aimed at reducing vehicle weight and enhancing fuel efficiency. This collaboration underscores the importance of innovation in meeting regulatory standards and consumer demands for sustainability in the automotive sector. The partnership is likely to bolster SGL's market position by integrating advanced materials into mainstream automotive applications.

In September Hexcel Corporation (US) unveiled a new line of carbon fiber products specifically designed for the wind energy sector. This strategic move not only diversifies Hexcel's product offerings but also aligns with the global shift towards renewable energy solutions. By tapping into this growing market, Hexcel is poised to capture new revenue streams while reinforcing its commitment to sustainability.

In August Teijin Limited (Japan) expanded its production capacity for carbon fiber in the US, reflecting a strategic focus on meeting the increasing demand from the aerospace and automotive industries. This expansion is indicative of Teijin's long-term vision to enhance its competitive positioning in North America, where the demand for lightweight materials is surging. Such investments are crucial for maintaining supply chain reliability and meeting customer expectations.

As of November the competitive trends in the carbon fiber market are increasingly defined by digitalization, sustainability, and the integration of AI technologies. Strategic alliances are becoming more prevalent, as companies recognize the need to collaborate in order to innovate and meet the demands of a rapidly changing market. The shift from price-based competition to a focus on technological advancement and supply chain reliability is evident, suggesting that future competitive differentiation will hinge on the ability to innovate and adapt to emerging trends.

Key Companies in the US Carbon Fiber Market include

Future Outlook

US Carbon Fiber Market Future Outlook

The carbon fiber market is projected to grow at a 10.68% CAGR from 2025 to 2035, driven by advancements in aerospace, automotive, and renewable energy sectors.

New opportunities lie in:

  • Development of lightweight carbon fiber components for electric vehicles
  • Expansion into high-performance sporting goods manufacturing
  • Investment in recycling technologies for carbon fiber materials

By 2035, the carbon fiber market is expected to achieve substantial growth and innovation.

Market Segmentation

US Carbon Fiber Market Type Outlook

  • Continuous Fiber
  • Chopped Fiber
  • Fabric
  • Prepreg
  • Composites

US Carbon Fiber Market Application Outlook

  • Aerospace
  • Automotive
  • Wind Energy
  • Construction
  • Sporting Goods

US Carbon Fiber Market End Use Industry Outlook

  • Aerospace
  • Defense
  • Automotive
  • Energy
  • Marine
  • Civil Engineering

US Carbon Fiber Market Manufacturing Process Outlook

  • Pullwinding
  • Filament Winding
  • Injection Molding
  • Layup
  • Prepregging

Report Scope

MARKET SIZE 20241625.0(USD Million)
MARKET SIZE 20251798.55(USD Million)
MARKET SIZE 20354963.0(USD Million)
COMPOUND ANNUAL GROWTH RATE (CAGR)10.68% (2025 - 2035)
REPORT COVERAGERevenue Forecast, Competitive Landscape, Growth Factors, and Trends
BASE YEAR2024
Market Forecast Period2025 - 2035
Historical Data2019 - 2024
Market Forecast UnitsUSD Million
Key Companies Profiled["Toray Industries (JP)", "Hexcel Corporation (US)", "SGL Carbon (DE)", "Mitsubishi Chemical (JP)", "Teijin Limited (JP)", "Solvay SA (BE)", "Cytec Industries (US)", "Zoltek Companies (US)", "Formosa Plastics Corporation (TW)"]
Segments CoveredApplication, Type, End Use Industry, Manufacturing Process
Key Market OpportunitiesGrowing demand for lightweight materials in automotive and aerospace sectors drives innovation in the carbon fiber market.
Key Market DynamicsRising demand for lightweight materials drives innovation and competition in the carbon fiber market.
Countries CoveredUS

Market Highlights

Author
Chitranshi Jaiswal
Research Analyst Level I

In her 3 years of experience in the market research field, she has handled critical cross-domain projects. She has an in-depth knowledge of market estimation & analysis, problem-solving, primary as well as secondary research, and team management.She holds an engineering degree and is an MBA professional from a well-known university, capable of evaluating the market and competitive conditions. An exceptional strategist with excellent communication skills and a passion for delivering cutting-edge & practical insights for the market. Proficient in multi-tasking, and can successfully deal with competing demands, while maintaining complete confidentiality. Generated business through active client and project development, networking, and high-quality responses. Her knowledge and skills have helped in making solid business decisions, securing funding from investors, and avoiding business failures.

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FAQs

What is the projected market valuation of the United States Carbon Fiber Market by 2035?

The projected market valuation for the United States Carbon Fiber Market by 2035 is 15.54 USD Billion.

What was the market valuation of the United States Carbon Fiber Market in 2024?

The overall market valuation of the United States Carbon Fiber Market was 4.042 USD Billion in 2024.

What is the expected CAGR for the United States Carbon Fiber Market during the forecast period 2025 - 2035?

The expected CAGR for the United States Carbon Fiber Market during the forecast period 2025 - 2035 is 13.02%.

Which companies are considered key players in the United States Carbon Fiber Market?

Key players in the United States Carbon Fiber Market include Hexcel Corporation, Toray Industries, Inc., and Zoltek Companies, Inc.

What are the main segments of the United States Carbon Fiber Market?

The main segments of the United States Carbon Fiber Market include Raw Material Type, Type, Modulus, Product Type, Application, and End Use Industry.

How does the valuation of PAN-based and Pitch-based Carbon Fiber compare in 2024?

In 2024, both PAN-based and Pitch-based Carbon Fiber had valuations of approximately 2.02 USD Billion.

What is the valuation range for Virgin and Recycled Carbon Fiber by 2035?

By 2035, the valuation range for Virgin Carbon Fiber is projected to be 7.77 USD Billion, while Recycled Carbon Fiber is also expected to reach 7.77 USD Billion.

What applications are driving growth in the United States Carbon Fiber Market?

Applications driving growth in the United States Carbon Fiber Market include Aerospace & Defense, Automotive, and Wind Energy.

What is the projected valuation for the Composites segment by 2035?

The projected valuation for the Composites segment of the United States Carbon Fiber Market by 2035 is 10.5 USD Billion.

What are the expected valuations for the High Modulus and Intermediate Modulus segments by 2035?

By 2035, the expected valuations for the High Modulus and Intermediate Modulus segments are 5.24 USD Billion and 4.5 USD Billion, respectively.

How much is the Wind Energy application expected to be valued in 2035?

The Wind Energy application is expected to reach a valuation of 300.0 million USD by 2035.

Who are some key players in the US Carbon Fiber Market?

Major players include Mitsubishi Chemical Corporation, Hexcel Corporation, and Cytec Solvay Group, among others.

What will be the market value for the Sporting Goods application in 2035?

The Sporting Goods application is projected to be valued at 75.0 million USD in 2035.

What is the expected market size for the Construction application in 2024?

In 2024, the Construction application is expected to be valued at 110.0 million USD.

What challenges might the US Carbon Fiber Market face over the coming years?

Challenges may include rising raw material costs and fluctuating demand across various sectors.

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