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Metal Powder Market

ID: MRFR/CnM/4211-CR
197 Pages
Chitranshi Jaiswal
May 2025

Metal Powder Market Research Report Information by Material (Ferrous Metals, Non-Ferrous Metals, Other), by Process (Additive Manufacturing, Metal Injection Molding, Powder Metal Hot Isostatic Pressing (Pm Hip), And Others), By Application (Automotive, Oil & Gas, Energy & Power, Medical, Aerospace & Defense, Others), and by Region (North America, Europe, Asia-Pacific, Middle East & Africa, and South America) –Market Forecast Till 2035

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Metal Powder Market Summary

As per MRFR analysis, The Global Metal Powder Market Size was estimated at 10579.8 USD Million in 2024. The metal powder industry is projected to grow from 11383.86 USD Million in 2025 to 23681.68 USD Million by 2035, exhibiting a compound annual growth rate (CAGR) of 7.6 during the forecast period 2025 - 2035.

Key Market Trends & Highlights

The Global Metal Powder Market is poised for robust growth driven by technological advancements and increasing applications across various sectors.

  • North America remains the largest market for metal powders, driven by its established aerospace and automotive industries.
  • The Asia-Pacific region is emerging as the fastest-growing market, fueled by rapid industrialization and technological innovation.
  • Ferrous metals dominate the market, while non-ferrous metals are experiencing the fastest growth due to their diverse applications.
  • Rising demand in the aerospace and automotive sectors, along with the growth of additive manufacturing technologies, are key drivers of market expansion.

Market Size & Forecast

2024 Market Size 10579.8 (USD Million)
2035 Market Size 23681.68 (USD Million)
CAGR (2025 - 2035) 7.6%

Major Players

Höganäs AB (SE), GKN Powder Metallurgy (GB), Carpenter Technology Corporation (US), AMETEK Inc. (US), Mitsubishi Materials Corporation (JP), LPW Technology Ltd (GB), ExOne Company (US), Sandvik AB (SE), Advanced Powder Products (US), Rio Tinto Group (GB)

Metal Powder Market Trends

The Global Metal Powder Market is currently experiencing a dynamic evolution, driven by advancements in technology and increasing applications across various industries. The demand for metal powders is expanding, particularly in sectors such as aerospace, automotive, and medical, where precision and performance are paramount. Innovations in additive manufacturing and powder metallurgy are reshaping production processes, allowing for more complex geometries and enhanced material properties. This shift not only improves efficiency but also reduces waste, aligning with sustainability goals that are becoming increasingly relevant in today's industrial landscape. Moreover, the market appears to be influenced by the growing emphasis on lightweight materials, which are essential for improving fuel efficiency and overall performance in transportation. As industries seek to optimize their operations, the versatility of metal powders is likely to play a crucial role in meeting these demands. The ongoing research and development efforts suggest that The Global Metal Powder Market will continue to adapt and thrive, potentially leading to new applications and innovations that could further transform the landscape of manufacturing and production.

Sustainability Initiatives

The Global Metal Powder Market is witnessing a notable shift towards sustainability, as manufacturers increasingly adopt eco-friendly practices. This trend encompasses the use of recycled materials and energy-efficient production methods, which not only reduce environmental impact but also appeal to a growing consumer base that prioritizes sustainability.

Technological Advancements

Innovations in technology are significantly shaping The Global Metal Powder Market. The rise of additive manufacturing techniques, such as 3D printing, is enabling the creation of complex components with enhanced performance characteristics. This evolution is likely to drive demand for specialized metal powders tailored for specific applications.

Diverse Applications

The versatility of metal powders is leading to their adoption across a wide range of industries. From aerospace to medical devices, the ability to produce lightweight and high-strength components is fostering growth in various sectors. This trend indicates a broadening scope for metal powders, enhancing their relevance in modern manufacturing.

Metal Powder Market Drivers

Expansion of Renewable Energy Applications

The expansion of renewable energy applications is emerging as a significant driver for The Global Metal Powder Industry. As the world shifts towards sustainable energy solutions, metal powders are increasingly utilized in the production of components for wind turbines and solar panels. The renewable energy sector is projected to grow at a rate of around 20% annually, creating a substantial demand for high-performance metal powders. This trend indicates that manufacturers are likely to focus on developing specialized powders that can withstand harsh environmental conditions, thereby enhancing the market's growth prospects.

Emergence of New Market Players and Startups

The emergence of new market players and startups is reshaping the competitive landscape of The Global Metal Powder Industry. These entities are often characterized by their innovative approaches and agility, allowing them to introduce novel products and solutions. Recent trends suggest that the number of startups in the metal powder sector has increased by approximately 30% in the last two years, indicating a vibrant ecosystem. This influx of new players not only intensifies competition but also drives innovation, as established companies may need to adapt to maintain their market positions. Consequently, this dynamic environment is likely to contribute to the overall growth of the market.

Growth of Additive Manufacturing Technologies

Additive manufacturing technologies, particularly 3D printing, are revolutionizing the production processes across various industries, thereby influencing The Global Metal Powder Industry. The market for metal powders used in additive manufacturing is expected to expand significantly, with estimates indicating a growth rate of around 25% annually. This growth is attributed to the ability of metal powders to create complex geometries and reduce material waste, which aligns with modern manufacturing goals. As industries seek to innovate and optimize production, the demand for specialized metal powders tailored for additive manufacturing applications is likely to increase, further solidifying the market's trajectory.

Increasing Investment in Research and Development

Investment in research and development is a critical driver for The Global Metal Powder Industry, as companies strive to innovate and enhance product offerings. The focus on developing new alloys and improving powder production techniques is expected to yield advanced materials with superior properties. Recent data indicates that R&D spending in the metal powder sector has risen by approximately 15% over the past year, reflecting a commitment to technological advancement. This investment not only fosters innovation but also enables manufacturers to meet the evolving needs of various applications, thereby expanding the market's potential.

Rising Demand in Aerospace and Automotive Sectors

The aerospace and automotive sectors are experiencing a notable surge in demand for advanced materials, which is likely to drive The Global Metal Powder Industry. The increasing need for lightweight and high-strength components in aircraft and vehicles is propelling the adoption of metal powders. For instance, the aerospace industry is projected to grow at a compound annual growth rate of approximately 4.5% over the next few years, leading to a heightened requirement for metal powders used in additive manufacturing and other processes. This trend suggests that manufacturers are increasingly turning to metal powders to meet stringent performance and safety standards, thereby enhancing the overall market landscape.

Market Segment Insights

By Material: Ferrous Metals (Largest) vs. Non-Ferrous Metals (Fastest-Growing)

In The Global Metal Powder Market, Ferrous Metals hold the largest share, driven by their extensive use in various industries such as automotive and construction. Their fundamental properties, including strength and durability, make them a preferred choice for applications where structural integrity is crucial. In contrast, Non-Ferrous Metals have been witnessing a rapid increase in market share due to the growing demand in sectors like electronics and renewable energy, where lightweight and corrosion-resistant materials are essential. The growth trends in this segment are significantly influenced by technological advancements and innovative applications of metal powders. Ferrous Metals remain stable due to their established market presence, while Non-Ferrous Metals are emerging quickly, fueled by advancements in additive manufacturing and 3D printing technologies. The shift towards sustainable materials and recycling practices is also contributing to the increasing demand for Non-Ferrous options, indicating a promising future for this segment.

Ferrous Metals (Dominant) vs. Non-Ferrous Metals (Emerging)

Ferrous Metals are characterized by their iron content, which provides high strength and toughness, making them ubiquitous in industrial applications. Their dominance in the metal powder market is primarily due to their reliability and cost-effectiveness. Common applications include structural components, automotive parts, and machinery. Conversely, Non-Ferrous Metals, although smaller in market share, are rapidly emerging due to their unique properties such as lightweight, resistance to corrosion, and ability to conduct electricity. They are particularly vital in manufacturing components for the aerospace, defense, and electronics industries, which are all experiencing significant growth. As innovation in metal powder technology continues, Non-Ferrous Metals are expected to gain a larger foothold, leading to dynamic changes in the market landscape.

By Process: Additive Manufacturing (Largest) vs. Metal Injection Molding (Fastest-Growing)

In The Global Metal Powder Market, the process segment is primarily dominated by Additive Manufacturing, which takes a significant share due to its versatility and widespread application in industries such as aerospace, automotive, and medical. Following closely is Metal Injection Molding, which has been rapidly gaining traction as manufacturers seek efficient production methods that offer complex geometries and high precision. This shift has enabled these processes to capture a substantial portion of the market distribution.

Additive Manufacturing (Dominant) vs. Metal Injection Molding (Emerging)

Additive Manufacturing stands out as the dominant process within The Global Metal Powder Market, widely recognized for its ability to create intricate designs and reduce material waste. This method leverages advanced 3D printing technologies, making it an essential tool in modern manufacturing. Conversely, Metal Injection Molding, while currently emerging, is witnessing rapid growth as it combines the advantages of powder metallurgy and injection molding, allowing manufacturers to produce intricate metal parts efficiently. Both processes indicate a broader trend towards innovation and enhanced manufacturing capabilities, catering to the evolving needs of various sectors.

By Application: Automotive (Largest) vs. Aerospace & Defense (Fastest-Growing)

The Global Metal Powder Market showcases a diverse distribution among its application segments, with the automotive industry taking the lead. This segment's demand is primarily driven by the growing need for lightweight materials that enhance fuel efficiency. Following closely, aerospace and defense is emerging rapidly, fueled by advancements in manufacturing technologies like additive manufacturing, which allows for the creation of complex geometries essential in aircraft components. Other segments such as oil & gas, energy & power, and medical applications also contribute to market dynamics, but to a lesser extent. Growth trends within The Global Metal Powder Market are significantly influenced by the increased adoption of metal powders in additive manufacturing processes. Industries are recognizing the benefits of using metal powders for producing intricate designs that traditional methods cannot achieve. Additionally, the demand for high-performance materials in medical implants and aerospace parts is promoting further innovations within the sector. As sustainability becomes a pressing concern, materials that ensure reduced waste during manufacturing processes are also gaining traction, positioning various applications at the forefront of market evolution.

Automotive (Dominant) vs. Medical (Emerging)

In The Global Metal Powder Market, the automotive sector is recognized as the dominant application, primarily due to its extensive use of metal powders for producing parts that enhance vehicle performance and reduce weight. This sector capitalizes on innovations that allow for sophisticated designs while ensuring safety and efficiency. Conversely, the medical segment is rapidly emerging, leveraging metal powders specifically in the creation of implants and surgical instruments. This application benefits from the precision and customization possibilities offered by metal powders, which is crucial for the complex needs in medical technology. As a result, while automotive continues to sustain its lead, medical applications are positioning themselves for prominence through technological advancements that cater to health and patient safety.

Get more detailed insights about Metal Powder Market

Key Companies in the Metal Powder Market market include

Industry Developments

    • In March 2021, Höganäs expanded its production capacity of fine powders to be used for applications within additive manufacturing, metal injection molding and surface coating. The new production plant is located at Höganäs’ facilities in Johnstown, Pennsylvania in the United States. Apart from being able to produce existing products such as 45 micron stainless steels (316L, 17-4PH), the new facility will also produce new grades below 25 microns, suitable for binder jetting and metal injection moulding technologies.
    • In May 2021, Rio Tinto successfully developed and tested a steel powder designed for 3-D printing applications at its Rio Tinto Fer et Titane (RTFT) metallurgical complex in Sorel-Tracy, Quebec. The water atomized steel powder delivers mechanical properties superior to conventional metal manufacturing techniques, paving the way for advances in the use of 3-D printing technology for metal parts. RTFT plans to develop a range of additional powder grades with advanced properties for 3-D printing to meet customer needs.
    • In April 2021, Kennametal Inc. announced the launch of Stellite 21 AM™ powder, the first Stellite™ powder qualified for laser powder bed additive manufacturing, and the latest addition to Kennametal Additive Manufacturing’s portfolio of high-performance metal powders optimized for 3D printing. With Stellite 21 AM powder, the unique corrosion and wear-resistant properties of the Stellite alloy family are now available for laser powder bed additive platforms to produce high-performance wear components for the oil and gas and power generation industries. Kennametal Additive Manufacturing is the Company’s 3D printing and production business unit within its Infrastructure segment.

Future Outlook

Metal Powder Market Future Outlook

The Global Metal Powder Market is projected to grow at a 7.6% CAGR from 2024 to 2035, driven by advancements in additive manufacturing and increasing demand in automotive applications.

New opportunities lie in:

  • Expansion into emerging markets with tailored metal powder solutions.
  • Development of eco-friendly metal powders to meet sustainability demands.
  • Investment in R&D for high-performance alloys targeting aerospace applications.

By 2035, the market is expected to achieve robust growth, solidifying its position as a key industry.

Market Segmentation

Metal Powder Market Process Outlook

  • Additive Manufacturing
  • Metal Injection Molding
  • Powder Metal Hot Isostatic Pressing (PM HIP)
  • Others

Metal Powder Market Material Outlook

  • Ferrous Metals
  • Non-Ferrous Metals

Metal Powder Market Application Outlook

  • Automotive
  • Oil & Gas
  • Energy & Power
  • Medical
  • Aerospace & Defense
  • Others

Report Scope

MARKET SIZE 202410579.8(USD Million)
MARKET SIZE 202511383.86(USD Million)
MARKET SIZE 203523681.68(USD Million)
COMPOUND ANNUAL GROWTH RATE (CAGR)7.6% (2024 - 2035)
REPORT COVERAGERevenue Forecast, Competitive Landscape, Growth Factors, and Trends
BASE YEAR2024
Market Forecast Period2025 - 2035
Historical Data2019 - 2024
Market Forecast UnitsUSD Million
Key Companies ProfiledMarket analysis in progress
Segments CoveredMarket segmentation analysis in progress
Key Market OpportunitiesAdvancements in additive manufacturing technologies drive demand in The Global Metal Powder.
Key Market DynamicsRising demand for advanced manufacturing techniques drives innovation and competition in the metal powder sector.
Countries CoveredNorth America, Europe, APAC, South America, MEA

Market Highlights

Author
Chitranshi Jaiswal
Research Analyst Level I

In her 3 years of experience in the market research field, she has handled critical cross-domain projects. She has an in-depth knowledge of market estimation & analysis, problem-solving, primary as well as secondary research, and team management.She holds an engineering degree and is an MBA professional from a well-known university, capable of evaluating the market and competitive conditions. An exceptional strategist with excellent communication skills and a passion for delivering cutting-edge & practical insights for the market. Proficient in multi-tasking, and can successfully deal with competing demands, while maintaining complete confidentiality. Generated business through active client and project development, networking, and high-quality responses. Her knowledge and skills have helped in making solid business decisions, securing funding from investors, and avoiding business failures.

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FAQs

What is the projected market valuation of The Global Metal Powder by 2035?

The projected market valuation for The Global Metal Powder is 23681.68 USD Million by 2035.

What was the market valuation of The Global Metal Powder in 2024?

The overall market valuation of The Global Metal Powder was 10579.8 USD Million in 2024.

What is the expected CAGR for The Global Metal Powder during the forecast period 2025 - 2035?

The expected CAGR for The Global Metal Powder during the forecast period 2025 - 2035 is 7.6%.

Which companies are considered key players in The Global Metal Powder?

Key players in The Global Metal Powder include Höganäs AB, GKN Powder Metallurgy, Carpenter Technology Corporation, and others.

What are the main segments of The Global Metal Powder?

The main segments of The Global Metal Powder include Material, Process, and Application.

What was the valuation of the Ferrous Metals segment in 2024?

The valuation of the Ferrous Metals segment in 2024 was 6350.0 USD Million.

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