×
Request Free Sample ×

Kindly complete the form below to receive a free sample of this Report

* Please use a valid business email

Leading companies partner with us for data-driven Insights

clients tt-cursor
Hero Background

US Atomizing Metal Powder Market

ID: MRFR/CnM/11279-HCR
111 Pages
Chitranshi Jaiswal
October 2025

US Atomizing Metal Powder Market Research Report: By Product (Atomizing Iron Powder, Atomizing Copper Powder) and By Application (Metallurgy Industry, Chemical Industry, Electronic Materials, Diamond Tools, Welding, 3D Printing) - Forecast to 2035

Share:
Download PDF ×

We do not share your information with anyone. However, we may send you emails based on your report interest from time to time. You may contact us at any time to opt-out.

US Atomizing Metal Powder Market Infographic
Purchase Options

US Atomizing Metal Powder Market Summary

As per analysis, the US atomizing metal powder market is projected to grow from USD 676.8 Million in 2024 to USD 717.76 Million in 2025, exhibiting a compound annual growth rate (CAGR) of 6.05% during the forecast period (2025 - 2035).

Key Market Trends & Highlights

The US atomizing metal powder market is poised for growth driven by technological advancements and increasing demand across key sectors.

  • Technological advancements in powder production are enhancing the efficiency and quality of atomized metal powders.
  • The aerospace sector remains the largest consumer of atomizing metal powders, while the automotive sector is experiencing the fastest growth.
  • Additive manufacturing applications are expanding rapidly, contributing significantly to the overall market dynamics.
  • Key market drivers include rising demand from aerospace and automotive sectors, alongside a focus on sustainability and recycling.

Market Size & Forecast

2024 Market Size 676.8 (USD Million)
2035 Market Size 1291.72 (USD Million)
CAGR (2025 - 2035) 6.05%

Major Players

Höganäs AB (SE), GKN Powder Metallurgy (GB), Carpenter Technology Corporation (US), AMETEK Inc. (US), ExOne Company (US), 3D Systems Corporation (US), LPW Technology Ltd (GB), Advanced Powder Products (US)

US Atomizing Metal Powder Market Trends

The US atomizing metal powder market is currently experiencing a notable evolution, driven by advancements in manufacturing technologies and increasing demand across various industries. The aerospace and automotive sectors are particularly influential, as they seek lightweight materials that enhance performance and fuel efficiency. Furthermore, the growing emphasis on additive manufacturing is reshaping the landscape, as metal powders are integral to 3D printing processes. This shift not only promotes innovation but also encourages the development of specialized powders tailored for specific applications, thereby expanding the market's potential. In addition, sustainability concerns are prompting manufacturers to explore eco-friendly practices within the US atomizing metal powder market. The focus on recycling and reusing metal powders is gaining traction, as companies aim to minimize waste and reduce their environmental footprint. This trend aligns with broader industry goals of achieving greater sustainability and efficiency. As the market continues to evolve, it appears poised for growth, driven by technological advancements, industry demands, and a commitment to sustainable practices.

Technological Advancements in Powder Production

The US atomizing metal powder market is witnessing rapid technological advancements in powder production techniques. Innovations such as gas atomization and water atomization are enhancing the quality and consistency of metal powders. These methods allow for the creation of finer particles with improved flow characteristics, which are essential for various applications, including additive manufacturing and traditional metalworking processes.

Rising Demand from Aerospace and Automotive Sectors

The aerospace and automotive industries are significantly influencing the US atomizing metal powder market. As these sectors increasingly prioritize lightweight materials to improve efficiency and performance, the demand for specialized metal powders is on the rise. This trend is likely to drive further research and development efforts aimed at creating advanced materials that meet the stringent requirements of these industries.

Focus on Sustainability and Recycling

Sustainability is becoming a central theme within the US atomizing metal powder market. Manufacturers are increasingly adopting practices that promote recycling and the reuse of metal powders. This shift not only addresses environmental concerns but also enhances the economic viability of powder production. As companies strive to reduce waste and improve resource efficiency, this trend is expected to shape the future of the market.

Market Segment Insights

By Application: Aerospace (Largest) vs. Automotive (Fastest-Growing)

In the US atomizing metal powder market, the application segment is primarily dominated by the aerospace industry, which leverages advanced materials for lightweight and high-strength components. Following aerospace, the automotive sector holds a substantial share as well, benefiting from innovations in engine and structural components that improve efficiency. Other notable applications include medical, electronics, and industrial sectors, which also contribute to the market's diversity and resilience.

Aerospace (Dominant) vs. Automotive (Emerging)

The aerospace sector stands out as the dominant application for atomizing metal powders, driven by the need for high-performance materials that meet stringent safety and efficiency standards. Its demand is fueled by ongoing advancements in aircraft design and manufacturing, leading to increased adoption of additive manufacturing techniques. Conversely, the automotive sector, marked as emerging in this context, is swiftly integrating atomized metal powders for producing lighter, more efficient vehicles. This shift is propelled by trends in electric vehicle development and regulatory pressures for reduced emissions, showcasing a significant opportunity for growth in this segment.

By End Use: Additive Manufacturing (Largest) vs. Metal Injection Molding (Fastest-Growing)

In the US atomizing metal powder market, Additive Manufacturing stands out as the largest segment, reflecting its widespread adoption across various industries. This segment significantly contributes to the overall market share, driven by advancements in technology and production efficiencies. Metal Injection Molding, on the other hand, is rapidly gaining traction, becoming the fastest-growing segment as manufacturers seek to leverage its capability to produce complex geometries with high precision and minimal waste.

Additive Manufacturing (Dominant) vs. Metal Injection Molding (Emerging)

Additive Manufacturing is an innovative process that utilizes atomized metal powders to create intricate components layer by layer, making it a dominant force in the US atomizing metal powder market. Its strength lies in its flexibility to produce customized parts and reduced lead times, which appeals to sectors like aerospace and automotive. Conversely, Metal Injection Molding is an emerging segment that combines the versatility of plastic molding with metal powders, ideal for producing small and complex parts at scale. Its rapid growth is bolstered by increased demand for efficient production methods, which highlight its potential for a broader range of applications.

By Material Type: Aluminum (Largest) vs. Titanium (Fastest-Growing)

In the US atomizing metal powder market, aluminum holds the largest share among the material types, owing to its lightweight nature and versatility in applications such as aerospace and automotive industries. This is followed by titanium, nickel, cobalt, and iron, each contributing to the market with their unique properties and applications in specialized sectors. While aluminum's dominance is significant, the emerging trends in titanium demand mark it as a notable contender in this landscape.

Material Type: Aluminum (Dominant) vs. Titanium (Emerging)

Aluminum remains the dominant material in the US atomizing metal powder market due to its excellent strength-to-weight ratio and widespread usage. Primarily utilized in automotive and aerospace applications, aluminum's properties allow for enhanced performance and energy efficiency in critical components. On the other hand, titanium is emerging rapidly, driven by its corrosion resistance and strength in demanding applications, particularly in the aerospace and medical fields. The growth in the 3D printing sector is further amplifying titanium’s market position, highlighting a shift towards more innovative and customized solutions that benefit from titanium's unique characteristics.

By Production Method: Gas Atomization (Largest) vs. Plasma Atomization (Fastest-Growing)

The US atomizing metal powder market is characterized by diverse production methods, with gas atomization leading in market share due to its efficiency and versatility in producing high-quality metal powders. Water atomization and mechanical alloying also hold significant portions of the market, catering to specific applications requiring different particle sizes and properties. Plasma atomization and electrode induction melting have smaller shares, yet they are crucial for specialized applications in advanced industries such as aerospace and medical devices, which value precision and performance. In terms of growth trends, plasma atomization is emerging as the fastest-growing segment due to the increasing demand for high-performance materials that meet the stringent requirements of modern manufacturing. The rise in applications in additive manufacturing and aerospace has propelled this growth, driven by technological advancements that allow for better control over particle characteristics. Gas atomization remains robust, supported by demand across various industries seeking consistent quality in powder production.

Gas Atomization (Dominant) vs. Plasma Atomization (Emerging)

Gas atomization is the dominant production method in the US atomizing metal powder market, offering superior powder quality and a wide range of material adaptability. It employs high-pressure gas to create fine particles, making it ideal for producing a variety of alloys suitable for various applications. On the other hand, plasma atomization is an emerging method that utilizes a plasma torch to melt the metal and create powders with unique properties tailored for high-performance applications. As industries increasingly demand specialized powders for 3D printing and high-temperature applications, the interest in plasma atomization is rapidly increasing, positioning it as a key player in the evolving market landscape. This evolving dynamic between the dominant and emerging methods is shaping the future of metal powder production.

By Particle Size: Fine Powder (Largest) vs. Nano Powder (Fastest-Growing)

In the US atomizing metal powder market, the distribution among particle size segments reveals Fine Powder as the largest contributor to market share, catering predominantly to traditional applications ranging from automotive to aerospace. The segment remains favored due to its versatility and consistent performance across various manufacturing processes. In contrast, the Nano Powder segment is witnessing rapid growth, driven by advancements in technology and increasing adoption in high-tech applications such as electronics and 3D printing.

Fine Powder (Dominant) vs. Nano Powder (Emerging)

The Fine Powder segment is a dominant force in the US atomizing metal powder market, characterized by its ability to meet the demands of a wide range of applications, including automotive, aerospace, and general manufacturing. Known for its excellent flowability and ideal properties for sintering, Fine Powder continues to serve as the backbone of traditional metal powder applications. On the other hand, Nano Powder, recognized as an emerging player, is rapidly gaining traction due to its unique properties that enable highly detailed and precise manufacturing processes. This segment is expected to fuel innovations in rapidly evolving sectors such as biomedical and electronics, marking a pivotal shift in material utilization.

Get more detailed insights about US Atomizing Metal Powder Market

Key Players and Competitive Insights

The atomizing metal powder market is characterized by a dynamic competitive landscape, driven by technological advancements and increasing demand across various industries, including aerospace, automotive, and medical. Key players such as Carpenter Technology Corporation (US), GKN Powder Metallurgy (GB), and 3D Systems Corporation (US) are strategically positioned to leverage innovation and operational efficiency. Carpenter Technology Corporation (US) focuses on enhancing its product portfolio through advanced manufacturing techniques, while GKN Powder Metallurgy (GB) emphasizes regional expansion and partnerships to strengthen its market presence. Collectively, these strategies contribute to a moderately fragmented market structure, where competition is intensifying as companies seek to differentiate themselves through quality and innovation.

In terms of business tactics, companies are increasingly localizing manufacturing to reduce lead times and optimize supply chains. This approach not only enhances responsiveness to customer demands but also mitigates risks associated with global supply chain disruptions. The competitive structure of the market appears to be moderately fragmented, with several key players exerting influence through strategic collaborations and technological advancements. The collective efforts of these companies are likely to shape the market dynamics, fostering an environment where innovation and operational excellence are paramount.

In November 2025, 3D Systems Corporation (US) announced a strategic partnership with a leading aerospace manufacturer to develop customized metal powders for additive manufacturing applications. This collaboration is expected to enhance 3D Systems' capabilities in producing high-performance materials tailored to specific industry needs, thereby solidifying its position in the market. The strategic importance of this partnership lies in its potential to drive innovation and expand the company's footprint in the aerospace sector, which is increasingly adopting additive manufacturing technologies.

In October 2025, GKN Powder Metallurgy (GB) unveiled a new facility dedicated to the production of high-quality atomized metal powders in the Midwest region of the US. This investment reflects GKN's commitment to meeting the growing demand for advanced materials in North America. The establishment of this facility is strategically significant as it not only enhances GKN's production capacity but also positions the company closer to key customers, thereby improving supply chain efficiency and responsiveness.

In December 2025, Carpenter Technology Corporation (US) launched a new line of sustainable metal powders derived from recycled materials. This initiative aligns with the increasing emphasis on sustainability within the manufacturing sector. By introducing eco-friendly products, Carpenter Technology aims to cater to environmentally conscious customers while also differentiating itself in a competitive market. The strategic move underscores the growing trend towards sustainability and the importance of aligning product offerings with customer values.

As of December 2025, the competitive trends in the atomizing metal powder market are increasingly defined by digitalization, sustainability, and the integration of artificial intelligence (AI) in manufacturing processes. Strategic alliances are playing a crucial role in shaping the landscape, enabling companies to pool resources and expertise to drive innovation. Looking ahead, competitive differentiation is likely to evolve from traditional price-based competition to a focus on technological advancements, supply chain reliability, and sustainable practices. This shift indicates a broader transformation in the market, where companies that prioritize innovation and sustainability may gain a competitive edge.

Key Companies in the US Atomizing Metal Powder Market market include

Industry Developments

The US Atomizing Metal Powder Market has witnessed significant developments recently, with companies such as Praxair Technology Inc., Titanium Metals Corporation, and Linde plc actively participating in advancements in the industry. In particular, the increasing demand for advanced manufacturing processes, especially in aerospace and automotive sectors, has stimulated market growth.

Notably, the merger between Carpenter Technology Corporation and LPW Technology Ltd in August 2023 has enhanced the companies' capabilities in producing higher quality metal powders for additive manufacturing.Additionally, a surge in investments in Research and Development has been observed, particularly in 2022, where companies like GKN Powder Metallurgy and ExOne Company focused on improving the efficiency and sustainability of their production methods. The market's overall valuation is significantly impacted by these activities, reflecting a trend toward greater adoption of atomized metal powders, driven by their extensive applications.

Furthermore, with regulatory frameworks becoming increasingly supportive, notable companies are revamping their strategies to align with environmental standards while addressing workforce challenges in the US.

Future Outlook

US Atomizing Metal Powder Market Future Outlook

The US atomizing metal powder market is projected to grow at a 6.05% CAGR from 2024 to 2035, driven by advancements in additive manufacturing and increasing demand for lightweight materials.

New opportunities lie in:

  • Development of customized metal powder blends for specific applications.
  • Expansion into emerging sectors like aerospace and automotive for lightweight components.
  • Investment in advanced atomization technologies to enhance production efficiency.

By 2035, the market is expected to solidify its position as a leader in advanced manufacturing solutions.

Market Segmentation

US Atomizing Metal Powder Market End Use Outlook

  • Additive Manufacturing
  • Metal Injection Molding
  • Thermal Spray Coating
  • 3D Printing
  • Powder Metallurgy

US Atomizing Metal Powder Market Application Outlook

  • Aerospace
  • Automotive
  • Medical
  • Electronics
  • Industrial

US Atomizing Metal Powder Market Material Type Outlook

  • Aluminum
  • Titanium
  • Nickel
  • Cobalt
  • Iron

US Atomizing Metal Powder Market Particle Size Outlook

  • Fine Powder
  • Coarse Powder
  • Ultra Fine Powder
  • Micronized Powder
  • Nano Powder

US Atomizing Metal Powder Market Production Method Outlook

  • Gas Atomization
  • Water Atomization
  • Plasma Atomization
  • Mechanical Alloying
  • Electrode Induction Melting

Report Scope

MARKET SIZE 2024676.8(USD Million)
MARKET SIZE 2025717.76(USD Million)
MARKET SIZE 20351291.72(USD Million)
COMPOUND ANNUAL GROWTH RATE (CAGR)6.05% (2024 - 2035)
REPORT COVERAGERevenue Forecast, Competitive Landscape, Growth Factors, and Trends
BASE YEAR2024
Market Forecast Period2025 - 2035
Historical Data2019 - 2024
Market Forecast UnitsUSD Million
Key Companies ProfiledHöganäs AB (SE), GKN Powder Metallurgy (GB), Carpenter Technology Corporation (US), AMETEK Inc. (US), ExOne Company (US), 3D Systems Corporation (US), LPW Technology Ltd (GB), Advanced Powder Products (US)
Segments CoveredApplication, End Use, Material Type, Production Method, Particle Size
Key Market OpportunitiesGrowing demand for advanced manufacturing techniques drives innovation in the US atomizing metal powder market.
Key Market DynamicsTechnological advancements drive innovation in the US atomizing metal powder market, enhancing production efficiency and product quality.
Countries CoveredUS

Leave a Comment

FAQs

What is the projected market size of the US Atomizing Metal Powder Market in 2024?

The US Atomizing Metal Powder Market is expected to be valued at 451.2 million USD in 2024.

What will be the market size of the US Atomizing Metal Powder Market by 2035?

By 2035, the market size is projected to reach 866.4 million USD.

What is the expected CAGR for the US Atomizing Metal Powder Market from 2025 to 2035?

The expected CAGR for the US Atomizing Metal Powder Market during this period is 6.111 percent.

Which product segment is anticipated to have the highest valuation in 2024?

The Atomizing Iron Powder segment is anticipated to have a valuation of 225.0 million USD in 2024.

What will be the market value for the Atomizing Copper Powder by 2035?

The market value for Atomizing Copper Powder is projected to be 416.4 million USD by 2035.

Who are the key players in the US Atomizing Metal Powder Market?

Key players include Praxair Technology Inc, Titanium Metals Corporation, and Linde plc among others.

What are the current trends influencing the growth of the US Atomizing Metal Powder Market?

Emerging trends include increased automation in production processes and growing demand from the aerospace and automotive sectors.

What opportunities exist for new entrants in the US Atomizing Metal Powder Market?

Opportunities include innovations in powder metallurgy and expansion in additive manufacturing applications.

How do global economic conditions impact the US Atomizing Metal Powder Market?

Current global economic conditions can affect supply chains and demand for metal powders across various industries.

What is the growth rate for the Atomizing Iron Powder segment from 2025 to 2035?

The growth rate for the Atomizing Iron Powder segment is expected to align with the overall CAGR of 6.111 percent from 2025 to 2035.

Download Free Sample

Kindly complete the form below to receive a free sample of this Report

Compare Licence

×
Features License Type
Single User Multiuser License Enterprise User
Price $4,950 $5,950 $7,250
Maximum User Access Limit 1 User Upto 10 Users Unrestricted Access Throughout the Organization
Free Customization
Direct Access to Analyst
Deliverable Format
Platform Access
Discount on Next Purchase 10% 15% 15%
Printable Versions