• Cat-intel
  • MedIntelliX
  • Resources
  • About Us
  • Request Free Sample ×

    Kindly complete the form below to receive a free sample of this Report

    Leading companies partner with us for data-driven Insights

    clients tt-cursor
    Hero Background

    Food Extrusion Market

    ID: MRFR/F-B & N/22888-HCR
    128 Pages
    Snehal Singh
    October 2025

    Food Extrusion Market Research Report: By Product Type (Single Screw Extruders, Twin Screw Extruders, Multi-Screw Extruders, Cold Extruders, Hot Extruders), By Raw Material (Cereals, Pulses, Oilseeds, Meat, Fish, Fruit, Vegetables), By Application (Food, Feed, Pet Food, Pharmaceuticals, Chemicals, Plastics), By End-User Industry (Food Processing Industry, Feed Industry, Pet Food Industry, Pharmaceutical Industry, Chemical Industry, Plastic Industry) and By Regional (North America, Europe, South America, Asia-Pacific, Middle East and Africa) ...

    Share:
    Download PDF ×

    We do not share your information with anyone. However, we may send you emails based on your report interest from time to time. You may contact us at any time to opt-out.

    Food Extrusion Market Infographic
    Purchase Options

    Food Extrusion Market Summary

    As per MRFR analysis, the Food Extrusion Market Size was estimated at 47.89 USD Billion in 2024. The Food Extrusion industry is projected to grow from 50.76 USD Billion in 2025 to 90.74 USD Billion by 2035, exhibiting a compound annual growth rate (CAGR) of 5.98 during the forecast period 2025 - 2035.

    Key Market Trends & Highlights

    The Food Extrusion Market is experiencing a dynamic shift towards health-conscious and sustainable products.

    • The North American region remains the largest market for food extrusion, driven by a growing demand for convenience foods.
    • Asia-Pacific is identified as the fastest-growing region, reflecting a rising interest in innovative food processing technologies.
    • Twin screw extruders dominate the market, while single screw extruders are witnessing rapid growth due to their efficiency.
    • Key market drivers include the increasing focus on nutritional value and the growing interest in plant-based diets.

    Market Size & Forecast

    2024 Market Size 47.89 (USD Billion)
    2035 Market Size 90.74 (USD Billion)
    CAGR (2025 - 2035) 5.98%

    Major Players

    Cargill (US), Archer Daniels Midland (US), Bunge Limited (US), Kraft Heinz (US), General Mills (US), Nestle (CH), PepsiCo (US), Unilever (GB), Kellogg Company (US)

    Food Extrusion Market Trends

    The Food Extrusion Market is currently experiencing a dynamic evolution, driven by various factors that influence consumer preferences and technological advancements. The increasing demand for convenient and nutritious food options appears to be a primary catalyst for growth. As consumers become more health-conscious, manufacturers are adapting their product lines to include extruded snacks and cereals that offer enhanced nutritional profiles. This shift suggests a potential for innovation in ingredient sourcing and formulation, as companies strive to meet the expectations of a discerning customer base. Moreover, sustainability concerns are gaining traction within the Food Extrusion Market. Companies are exploring eco-friendly practices, such as utilizing renewable resources and minimizing waste during production processes. This trend indicates a broader commitment to environmental stewardship, which may resonate well with consumers who prioritize sustainability in their purchasing decisions. As the market continues to evolve, it seems likely that the integration of technology and sustainability will play a crucial role in shaping the future landscape of food extrusion, fostering a more resilient and adaptable industry.

    Health-Conscious Products

    The Food Extrusion Market is witnessing a notable shift towards health-oriented products. Manufacturers are increasingly focusing on creating extruded snacks and cereals that cater to the growing demand for nutritious options. This trend reflects a broader consumer preference for foods that not only satisfy cravings but also contribute positively to overall well-being.

    Sustainability Initiatives

    Sustainability is becoming a pivotal theme within the Food Extrusion Market. Companies are actively seeking to implement eco-friendly practices, such as reducing waste and utilizing sustainable ingredients. This movement aligns with consumer expectations for environmentally responsible products, potentially enhancing brand loyalty and market competitiveness.

    Technological Advancements

    Technological innovation is reshaping the Food Extrusion Market, with advancements in processing techniques and equipment. These developments enable manufacturers to improve product quality and efficiency, while also exploring new formulations. The integration of cutting-edge technology may lead to enhanced product offerings and operational effectiveness.

    The Global Food Extrusion Market is poised for growth as consumer demand for innovative and convenient food products continues to rise, driven by advancements in technology and a shift towards healthier eating habits.

    U.S. Department of Agriculture (USDA)

    Food Extrusion Market Drivers

    Rising Demand for Convenience Foods

    The Food Extrusion Market is experiencing a notable surge in demand for convenience foods. As lifestyles become increasingly fast-paced, consumers are gravitating towards ready-to-eat and easy-to-prepare meal options. This trend is reflected in market data, which indicates that the convenience food segment is projected to grow at a compound annual growth rate of approximately 4.5% over the next five years. Extruded products, such as snacks and breakfast cereals, are particularly favored due to their long shelf life and appealing textures. Consequently, manufacturers are investing in advanced extrusion technologies to meet this growing demand, thereby enhancing their product offerings in the Food Extrusion Market.

    Increased Focus on Nutritional Value

    In the Food Extrusion Market, there is an increasing emphasis on the nutritional value of extruded products. Consumers are becoming more discerning about the ingredients and health benefits of the foods they consume. This shift is prompting manufacturers to reformulate their products, incorporating whole grains, legumes, and other nutrient-dense ingredients into their extruded offerings. Market data indicates that products with enhanced nutritional profiles are gaining traction, with a projected growth rate of 6% in the next few years. As a result, the Food Extrusion Market is likely to see a rise in the development of functional foods that not only satisfy taste preferences but also contribute to overall health and wellness.

    Growing Interest in Plant-Based Diets

    The Food Extrusion Market is witnessing a significant shift towards plant-based diets, driven by health and environmental concerns. As consumers become more aware of the benefits of plant-based nutrition, the demand for extruded plant-based products is on the rise. Market analysis indicates that the plant-based food sector is anticipated to grow at a rate of 8% annually, with extruded snacks and meat alternatives leading the charge. This trend presents opportunities for manufacturers to innovate and diversify their product lines, catering to the evolving preferences of health-conscious consumers. The Food Extrusion Market is thus adapting to this paradigm shift, focusing on the development of nutritious and appealing plant-based extruded foods.

    Innovations in Food Processing Technology

    Technological advancements play a pivotal role in shaping the Food Extrusion Market. Innovations in extrusion technology, such as twin-screw extruders and high-temperature short-time processing, are enhancing product quality and efficiency. These technologies allow for better control over the extrusion process, resulting in improved texture, flavor, and nutritional content of extruded foods. Market data suggests that the adoption of these advanced technologies is expected to increase by 20% in the next few years, as manufacturers seek to optimize production and reduce costs. This focus on innovation not only boosts productivity but also aligns with consumer preferences for high-quality, nutritious products in the Food Extrusion Market.

    Sustainability and Eco-Friendly Practices

    Sustainability is emerging as a critical driver in the Food Extrusion Market. With growing awareness of environmental issues, consumers are increasingly favoring products that are produced using sustainable practices. This trend is influencing manufacturers to adopt eco-friendly extrusion processes and packaging solutions. Market Research Future suggests that the demand for sustainably produced food products is expected to rise by 7% annually. Companies are exploring ways to minimize waste and energy consumption during the extrusion process, thereby enhancing their sustainability credentials. As a result, the Food Extrusion Market is likely to witness a shift towards more environmentally responsible practices, aligning with consumer expectations for sustainable food options.

    Market Segment Insights

    By Product Type: Twin Screw Extruders (Largest) vs. Single Screw Extruders (Fastest-Growing)

    In the Food Extrusion Market, Twin Screw Extruders hold the largest market share, leveraged by their flexibility and efficiency in processing a wide range of food materials. Their ability to provide superior mixing, cooking, and extrusion properties makes them a preferred choice among manufacturers. Meanwhile, Single Screw Extruders, though currently smaller in market share, have been gaining traction rapidly, driven by their simplicity and cost-effectiveness for specific applications.

    Extruders: Twin Screw (Dominant) vs. Single Screw (Emerging)

    Twin Screw Extruders are characterized by their dual screw design which allows for better mixing and processing, particularly important for complex food formulations. Their capacity to handle high throughput while delivering consistent product quality positions them as the dominant technology in the market. In contrast, Single Screw Extruders are emerging as a viable option for smaller scale operations and niche applications. Their operational simplicity and lower capital expenditure requirements attract many new entrants in the food processing industry, particularly those focused on organic and specialty food products. This trend indicates a diversification in manufacturing strategies among smaller businesses.

    By Raw Material: Cereals (Largest) vs. Pulses (Fastest-Growing)

    In the Food Extrusion Market, raw materials play a pivotal role in determining product quality and functionality. Cereals constitute the largest segment share due to their wide acceptance across various food products, providing essential carbohydrates and texture. Pulses, on the other hand, have shown significant momentum, rapidly gaining popularity for their high protein content and health benefits, thus holding the position of the fastest-growing segment in recent years.

    Cereals (Dominant) vs. Pulses (Emerging)

    Cereals dominate the raw material segment of the Food Extrusion Market, mainly due to their versatility and extensive application in snacks, breakfast foods, and other processed items. Their ability to provide a desirable texture and flavor has solidified their market position. Conversely, pulses are emerging as a key player, fueled by the growing consumer demand for plant-based proteins and their nutritional benefits. The incorporation of pulses into extruded products not only enhances health appeal but also caters to the rising trend of sustainability in food production. This shift in consumer preferences towards healthier options is expected to accelerate the adoption of pulses, making them an integral part of future food formulations.

    By Application: Food (Largest) vs. Pet Food (Fastest-Growing)

    In the Food Extrusion Market, the application segment is primarily dominated by the food industry, which encompasses a broad range of products from snacks to nutritional meals. This sector holds the largest share among the applications, reflecting the high consumer demand for processed food. Following closely is the pet food segment, which has witnessed a significant increase in market share, driven by the growing trend of humanization of pets and the demand for premium pet food products.

    Food (Dominant) vs. Pet Food (Emerging)

    The food application in the extrusion market is characterized by its extensive range of processed products, appealing to the evolving consumer preferences for convenient and nutritious food options. It remains dominant due to continual innovations in food technology and changes in consumer lifestyles that favor quick meal solutions. In contrast, the pet food segment is classified as an emerging application, fueled by rising pet ownership and a growing inclination towards high-quality pet nutrition. This sector has seen rapid growth as manufacturers increasingly invest in specialized formulas that cater to specific dietary needs, positioning themselves as key players within the market.

    By End-User Industry: Food Processing Industry (Largest) vs. Pet Food Industry (Fastest-Growing)

    The Food Processing Industry holds the largest market share in the Food Extrusion Market, driven by the increasing demand for processed food products and ready-to-eat meals. This sector capitalizes on advancements in extrusion technology to enhance food texture and nutritional value, solidifying its dominant position. Meanwhile, the Pet Food Industry is rapidly expanding as pet ownership rises globally, influencing the market with innovations in pet food formulations that emphasize health and wellness. This segment is experiencing significant growth trends due to the changing preferences of pet owners towards premium and specialized pet food products.

    Food Processing Industry (Dominant) vs. Pharmaceutical Industry (Emerging)

    The Food Processing Industry represents the dominant force in the Food Extrusion Market, characterized by its robust supply chain and advanced manufacturing techniques that cater to consumer demands for convenience and quality. It leverages innovative extrusion technology to produce various food products, ensuring a diverse range and increased shelf-life. Conversely, the Pharmaceutical Industry is an emerging player, focusing on the development of functional foods that bridge the gap between nutrition and health benefits. This segment is gaining traction as pharmaceutical companies explore food extrusion processes to enhance ingredient delivery forms and create therapeutic food solutions, indicating a potential shift in market dynamics.

    Get more detailed insights about Food Extrusion Market

    Regional Insights

    North America : Innovation and Demand Surge

    North America is the largest market for food extrusion, holding approximately 40% of the global share, driven by increasing consumer demand for processed and convenience foods. Regulatory support for food safety and innovation further fuels market growth. The region's focus on health-conscious products and sustainable practices is also a significant driver, with companies adapting to meet these evolving consumer preferences. The United States is the dominant player in this market, with key companies like Cargill, Archer Daniels Midland, and Kraft Heinz leading the charge. The competitive landscape is characterized by innovation and strategic partnerships, as companies invest in advanced technologies to enhance product offerings. Canada also plays a vital role, contributing to the market with its growing food processing sector and emphasis on quality standards.

    Europe : Sustainable Practices and Growth

    Europe is witnessing significant growth in the food extrusion market, accounting for around 30% of the global share. The region's focus on sustainability and health-oriented products is driving demand, supported by stringent regulations on food safety and quality. The European Union's initiatives to promote sustainable food production are also pivotal in shaping market dynamics, encouraging innovation in extrusion technologies. Leading countries such as Germany, France, and the UK are at the forefront of this market, with a strong presence of key players like Nestle and Unilever. The competitive landscape is marked by a blend of established companies and innovative startups, all striving to meet the increasing consumer demand for healthier and more sustainable food options. The collaboration between industry and research institutions further enhances the region's capabilities in food extrusion.

    Asia-Pacific : Rapid Growth and Opportunities

    Asia-Pacific is rapidly emerging as a significant player in the food extrusion market, holding approximately 25% of the global share. The region's growing population and rising disposable incomes are key drivers of demand for processed foods. Additionally, increasing urbanization and changing dietary preferences are catalyzing market growth, with governments promoting food safety regulations to enhance consumer trust. Countries like China and India are leading the charge, with a burgeoning food processing industry and a growing number of local and international players entering the market. The competitive landscape is dynamic, with companies focusing on innovation and product diversification to cater to diverse consumer needs. The presence of major global players, alongside local enterprises, is fostering a competitive environment that encourages growth and development in the sector.

    Middle East and Africa : Emerging Market Potential

    The Middle East and Africa region is gradually emerging in the food extrusion market, currently holding about 5% of the global share. The growth is driven by increasing urbanization, a young population, and rising demand for convenience foods. Governments are also implementing policies to enhance food security and safety, which are crucial for market expansion. The region's diverse culinary traditions are influencing the development of unique extruded products. Leading countries such as South Africa and the UAE are witnessing growth in their food processing sectors, with local companies and international players investing in the market. The competitive landscape is evolving, with a focus on innovation and adapting to local tastes. Key players are exploring partnerships and collaborations to enhance their market presence and meet the growing consumer demand for diverse food options.

    Key Players and Competitive Insights

    The Food Extrusion Market is currently characterized by a dynamic competitive landscape, driven by innovation, sustainability, and the increasing demand for processed food products. Major players such as Cargill (US), Archer Daniels Midland (US), and Nestle (CH) are strategically positioning themselves to leverage these growth drivers. Cargill (US) has focused on enhancing its product portfolio through technological advancements in extrusion processes, while Archer Daniels Midland (US) emphasizes sustainability in its operations, aiming to reduce its carbon footprint. Nestle (CH), on the other hand, is investing heavily in research and development to create healthier, plant-based extruded products, reflecting a broader industry trend towards health-conscious consumer preferences. Collectively, these strategies not only enhance their competitive edge but also shape the overall market dynamics by pushing for innovation and sustainability.

    In terms of business tactics, companies are increasingly localizing manufacturing to reduce supply chain vulnerabilities and optimize operational efficiencies. The Food Extrusion Market appears moderately fragmented, with a mix of large multinational corporations and smaller niche players. The collective influence of key players is significant, as they drive trends in product development and sustainability initiatives, thereby shaping consumer expectations and market standards.

    In August 2025, Cargill (US) announced a partnership with a leading technology firm to develop a new line of extruded snacks that utilize alternative proteins. This strategic move is likely to position Cargill at the forefront of the plant-based food trend, catering to the growing consumer demand for sustainable and nutritious snack options. The collaboration underscores the importance of innovation in product development, particularly in a market increasingly focused on health and sustainability.

    In September 2025, Archer Daniels Midland (US) launched a new initiative aimed at reducing water usage in its extrusion processes by 30% over the next five years. This initiative not only reflects the company's commitment to sustainability but also addresses growing regulatory pressures regarding environmental impact. By prioritizing resource efficiency, ADM is likely to enhance its operational resilience and appeal to environmentally conscious consumers.

    In October 2025, Nestle (CH) unveiled a new range of extruded cereals that are fortified with vitamins and minerals, targeting health-conscious families. This product launch is indicative of Nestle's strategy to innovate within the health food segment, responding to consumer trends that favor nutritious and functional foods. Such initiatives may strengthen Nestle's market position and enhance brand loyalty among health-focused consumers.

    As of October 2025, the Food Extrusion Market is witnessing significant trends such as digitalization, sustainability, and the integration of artificial intelligence in production processes. Strategic alliances among key players are increasingly shaping the competitive landscape, fostering innovation and efficiency. Looking ahead, it appears that competitive differentiation will evolve from traditional price-based competition to a focus on innovation, technological advancements, and supply chain reliability, as companies strive to meet the changing demands of consumers.

    Key Companies in the Food Extrusion Market market include

    Industry Developments

    • Q2 2024: Bühler opens new Food Innovation Hub in Uzwil, Switzerland Bühler inaugurated its Food Innovation Hub in Uzwil, Switzerland, designed to accelerate the development of sustainable food products using advanced extrusion technologies. The facility will support startups and established companies in prototyping and scaling new extruded foods.
    • Q2 2024: Coperion launches new ZSK Food Extruder for high-moisture meat analogues Coperion introduced its ZSK Food Extruder, specifically engineered for the production of high-moisture meat analogues, targeting the growing plant-based protein market. The new equipment aims to improve texture and efficiency in extruded food manufacturing.
    • Q3 2024: Baker Perkins unveils new extrusion line for gluten-free snacks Baker Perkins announced the launch of a new extrusion line tailored for gluten-free snack production, addressing rising consumer demand for allergen-free extruded foods. The line features enhanced process controls for consistent product quality.
    • Q2 2024: GEA opens expanded food extrusion technology center in Germany GEA Group opened an expanded food extrusion technology center in Germany to support R&D and customer trials for extruded food products, including cereals, snacks, and plant-based proteins.
    • Q1 2024: Wenger Manufacturing announces partnership with Ingredion for plant-based extrusion solutions Wenger Manufacturing entered a partnership with Ingredion to co-develop extrusion solutions for plant-based foods, focusing on improving texture and nutritional profiles in extruded products.
    • Q2 2024: Flexicon launches new bulk handling system for food extrusion plants Flexicon introduced a bulk handling system designed to optimize ingredient delivery and reduce contamination risks in food extrusion facilities, supporting higher efficiency and food safety standards.
    • Q3 2024: Triott Group opens new extrusion equipment manufacturing facility in the Netherlands Triott Group inaugurated a new manufacturing facility in the Netherlands dedicated to producing advanced extrusion equipment for the food industry, aiming to meet growing European demand for extruded products.
    • Q1 2024: Brabender launches new TwinLab-F 20/40 twin-screw extruder for food R&D Brabender introduced the TwinLab-F 20/40 twin-screw extruder, designed for research and development in food extrusion, enabling precise control over process parameters for innovative product development.
    • Q2 2024: American Extrusion International announces new contract to supply snack extrusion lines to South American manufacturer American Extrusion International secured a contract to deliver multiple snack extrusion lines to a leading South American food manufacturer, expanding its international footprint in the extruded snack sector.
    • Q1 2025: KAHL Group opens new extrusion technology demonstration center in Germany KAHL Group launched a demonstration center in Germany to showcase its latest food extrusion technologies, providing hands-on training and product development support for clients.
    • Q2 2025: Egan Food Technologies announces executive appointment: new CEO to lead food extrusion business Egan Food Technologies appointed a new CEO to drive growth and innovation in its food extrusion business, signaling a strategic focus on expanding its product portfolio and market reach.
    • Q2 2024: PacMoore expands extrusion capacity with new production line in Indiana PacMoore increased its extrusion capacity by installing a new production line at its Indiana facility, enabling the company to meet rising demand for extruded food ingredients and finished products.

    Future Outlook

    Food Extrusion Market Future Outlook

    The Food Extrusion Market is projected to grow at a 5.98% CAGR from 2024 to 2035, driven by innovations in processing technology, rising demand for convenience foods, and health-conscious consumer trends.

    New opportunities lie in:

    • Development of plant-based extrusion products for health-focused consumers.
    • Integration of smart technology in extrusion processes for efficiency.
    • Expansion into emerging markets with tailored product offerings.

    By 2035, the Food Extrusion Market is expected to achieve robust growth, reflecting evolving consumer preferences and technological advancements.

    Market Segmentation

    Food Extrusion Market Application Outlook

    • Food
    • Feed
    • Pet Food
    • Pharmaceuticals
    • Chemicals
    • Plastics

    Food Extrusion Market Product Type Outlook

    • Single Screw Extruders
    • Twin Screw Extruders
    • Multi-Screw Extruders
    • Cold Extruders
    • Hot Extruders

    Food Extrusion Market Raw Material Outlook

    • Cereals
    • Pulses
    • Oilseeds
    • Meat
    • Fish
    • Fruit
    • Vegetables

    Food Extrusion Market End-User Industry Outlook

    • Food Processing Industry
    • Feed Industry
    • Pet Food Industry
    • Pharmaceutical Industry
    • Chemical Industry
    • Plastic Industry

    Report Scope

    MARKET SIZE 202447.89(USD Billion)
    MARKET SIZE 202550.76(USD Billion)
    MARKET SIZE 203590.74(USD Billion)
    COMPOUND ANNUAL GROWTH RATE (CAGR)5.98% (2024 - 2035)
    REPORT COVERAGERevenue Forecast, Competitive Landscape, Growth Factors, and Trends
    BASE YEAR2024
    Market Forecast Period2025 - 2035
    Historical Data2019 - 2024
    Market Forecast UnitsUSD Billion
    Key Companies ProfiledMarket analysis in progress
    Segments CoveredMarket segmentation analysis in progress
    Key Market OpportunitiesIntegration of plant-based ingredients in the Food Extrusion Market enhances product innovation and consumer appeal.
    Key Market DynamicsTechnological advancements in food extrusion processes drive innovation and efficiency, reshaping product offerings and market competition.
    Countries CoveredNorth America, Europe, APAC, South America, MEA

    Leave a Comment

    FAQs

    What is the current valuation of the Food Extrusion Market as of 2024?

    The Food Extrusion Market was valued at 47.89 USD Billion in 2024.

    Download Free Sample

    Kindly complete the form below to receive a free sample of this Report

    Case Study
    Chemicals and Materials

    Compare Licence

    ×
    Features License Type
    Single User Multiuser License Enterprise User
    Price $4,950 $5,950 $7,250
    Maximum User Access Limit 1 User Upto 10 Users Unrestricted Access Throughout the Organization
    Free Customization
    Direct Access to Analyst
    Deliverable Format
    Platform Access
    Discount on Next Purchase 10% 15% 15%
    Printable Versions