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US Plastic Extrusion Machine Market

ID: MRFR/Equip/13320-HCR
100 Pages
Garvit Vyas
October 2025

US Plastic Extrusion Machine Market Research Report By Solution (New sales, Aftermarket), By Application (Building & construction, Medical, Transportation, Consumer Goods, Others), By Machine Type (Single-screw, Twin-screw), By Process Type (Blown film extrusion, Sheet/film extrusion, Tubing extrusion, Others) - Forecast to 2035

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US Plastic Extrusion Machine Market Infographic
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US Plastic Extrusion Machine Market Summary

As per MRFR analysis, the US plastic extrusion-machine market size was estimated at 1222.81 $ Million in 2024. The US plastic extrusion-machine market is projected to grow from 1283.95 $ Million in 2025 to 2091.86 $ Million by 2035, exhibiting a compound annual growth rate (CAGR) of 5.0% during the forecast period 2025 - 2035.

Key Market Trends & Highlights

The US plastic extrusion-machine market is experiencing a transformative shift driven by technological advancements and sustainability initiatives.

  • Technological advancements are enhancing the efficiency and capabilities of plastic extrusion machines.
  • Sustainability initiatives are increasingly influencing manufacturers to adopt eco-friendly practices and materials.
  • Customization and flexibility in production processes are becoming essential to meet diverse customer demands.
  • Rising demand for lightweight materials and increased investment in infrastructure are key drivers propelling market growth.

Market Size & Forecast

2024 Market Size 1222.81 (USD Million)
2035 Market Size 2091.86 (USD Million)

Major Players

KraussMaffei (DE), Battenfeld (AT), Milacron (US), Bausano (IT), Davis-Standard (US), Coperion (DE), SML Maschinengesellschaft (AT), Wittmann Battenfeld (AT), Feddem (DE)

US Plastic Extrusion Machine Market Trends

The plastic extrusion-machine market is currently experiencing a dynamic phase. This phase is characterized by technological advancements and evolving consumer preferences. Innovations in machinery design and automation are enhancing production efficiency, thereby reducing operational costs for manufacturers. This trend appears to be driven by the increasing demand for high-quality plastic products across various industries, including packaging, automotive, and construction. Furthermore, sustainability concerns are prompting manufacturers to adopt eco-friendly practices, such as utilizing recycled materials in the extrusion process. As a result, the market is likely to witness a shift towards machines that not only meet production needs but also align with environmental standards. In addition, the ongoing expansion of the manufacturing sector in the US is contributing to the growth of the plastic extrusion-machine market. The rise in domestic production capabilities is fostering a competitive landscape, encouraging companies to invest in advanced technologies. This investment is expected to enhance the overall productivity and quality of plastic products. Moreover, the increasing focus on customization and flexibility in production processes suggests that manufacturers are seeking machines that can adapt to varying specifications. Overall, the plastic extrusion-machine market is poised for continued growth, driven by innovation, sustainability, and the evolving needs of end-users.

Technological Advancements

Recent innovations in machinery design and automation are significantly enhancing production efficiency. These advancements allow manufacturers to reduce operational costs while improving the quality of plastic products. As technology evolves, the market is likely to see a greater emphasis on smart machinery that integrates with Industry 4.0 principles.

Sustainability Initiatives

There is a growing trend towards eco-friendly practices within the plastic extrusion-machine market. Manufacturers are increasingly adopting sustainable methods, such as using recycled materials in production. This shift not only addresses environmental concerns but also aligns with consumer preferences for greener products.

Customization and Flexibility

The demand for customized plastic products is rising, prompting manufacturers to seek machines that offer greater flexibility in production processes. This trend indicates a shift towards equipment capable of adapting to diverse specifications, thereby enhancing the ability to meet specific customer needs.

US Plastic Extrusion Machine Market Drivers

Expansion of Packaging Applications

The plastic extrusion-machine market is significantly influenced by the expansion of packaging applications, particularly in the food and beverage sector. With the increasing emphasis on convenience and product safety, manufacturers are turning to advanced extrusion techniques to produce innovative packaging solutions. The market for flexible packaging is expected to grow at a CAGR of 4.5% through 2027, driving demand for extrusion machinery capable of producing high-quality films and sheets. This trend underscores the importance of the plastic extrusion-machine market in meeting the evolving needs of packaging, as companies strive to enhance shelf life and reduce waste through efficient production methods.

Increased Investment in Infrastructure

The plastic extrusion-machine market benefits from heightened investment in infrastructure projects throughout the United States. Government initiatives aimed at modernizing transportation networks and public facilities have led to a growing demand for plastic products, such as pipes and profiles. According to recent data, infrastructure spending is projected to reach $1 trillion by 2027, creating a favorable environment for the plastic extrusion-machine market. This influx of capital encourages manufacturers to upgrade their machinery and expand production capabilities, thereby enhancing their competitiveness in the market. As infrastructure development continues, the demand for efficient extrusion processes is likely to rise.

Rising Demand for Lightweight Materials

The plastic extrusion-machine market experiences a notable surge in demand for lightweight materials across various industries, including automotive and aerospace. As manufacturers seek to enhance fuel efficiency and reduce emissions, the need for lightweight components becomes paramount. This trend is reflected in the automotive sector, where the use of plastic parts has increased by approximately 30% over the past few years. Consequently, The plastic extrusion-machine market is poised for growth. Companies are investing in advanced machinery to meet these evolving material requirements. The ability to produce high-quality, lightweight plastic components efficiently positions extrusion technology as a critical enabler in this transformation.

Technological Integration and Automation

The integration of advanced technologies and automation in the plastic extrusion-machine market is reshaping production processes. Manufacturers are increasingly adopting Industry 4.0 principles, utilizing IoT and AI to optimize operations and enhance efficiency. This shift is evidenced by a reported 20% increase in productivity among companies that have implemented smart manufacturing solutions. As automation becomes more prevalent, the demand for sophisticated extrusion machinery capable of seamless integration with digital systems is likely to rise. This trend not only improves operational efficiency but also positions the plastic extrusion-machine market as a key player in the broader manufacturing landscape.

Growing Focus on Recycling and Circular Economy

The plastic extrusion-machine market is witnessing a growing focus on recycling and the circular economy. This focus is driven by environmental concerns and regulatory pressures. As companies strive to reduce plastic waste, the demand for machinery that can process recycled materials is increasing. Recent studies indicate that the recycling rate for plastics in the US has reached approximately 9%, highlighting the need for improved recycling technologies. This trend presents opportunities for the plastic extrusion-machine market to innovate and develop equipment that facilitates the use of recycled feedstock, thereby supporting sustainability initiatives and meeting consumer expectations for eco-friendly products.

Market Segment Insights

By Machine Type: Twin-screw (Largest) vs. Single-screw (Fastest-Growing)

The market share distribution among the machine types in the plastic extrusion-machine market reveals that twin-screw machines hold a significant portion of the market due to their versatility and efficiency in processing various materials. In contrast, single-screw machines are gaining traction, particularly among smaller manufacturers seeking cost-effective solutions for specific applications. This dynamic illustrates the competitive landscape, where established technologies coexist with emerging alternatives. Growth trends in the segment show a notable shift as single-screw machines are becoming increasingly popular for niche applications, indicating a surge in interest from manufacturers. This is driven by technological advancements that enhance the performance and efficiency of these machines, making them attractive to new players. Additionally, the rising demand for customized solutions in the plastic extrusion space is fuelling the growth of single-screw machines, while twin-screw machines remain favored in high-volume production settings.

Machine Type: Twin-screw (Dominant) vs. Single-screw (Emerging)

Twin-screw machines dominate the plastic extrusion-machine market due to their ability to process a wider range of materials and achieve higher output rates. Their design allows for better mixing and compounding, making them ideal for complex formulations and high-quality end products. In contrast, single-screw machines are categorized as emerging, attracting attention for their cost-effectiveness and simplicity, which appeal to smaller manufacturers and those entering the market. As the demand for sustainable and innovative plastic products grows, both machines are evolving; twin-screw machines are being engineered further for greater efficiency, while single-screw machines are adopting advanced features to capture a broader audience.

By Process Type: Blown Film Extrusion (Largest) vs. Sheet/Film Extrusion (Fastest-Growing)

In the US plastic extrusion-machine market, blown film extrusion holds the largest market share among various process types due to its widespread application in packaging, agriculture, and industrial uses. This process, known for producing flexible films, dominates the sector, meeting a persistent demand across multiple industries. Sheet/film extrusion is also significant, capturing a notable portion of the market as it caters to the needs of manufacturers producing sheets and films for various applications across construction and consumer goods. The growth trends within the segment indicate a robust increase in demand for blown film extrusion driven by rising e-commerce activities and a growing inclination towards sustainable packaging solutions. Meanwhile, sheet/film extrusion is emerging as the fastest-growing process type, fuelled by innovations in polymer technologies, which enhance product performance and versatility. The heightened focus on reduced environmental impact is expected to further propel growth across both segments, ensuring they remain pivotal in the evolving landscape of the market.

Blown Film Extrusion (Dominant) vs. Sheet/Film Extrusion (Emerging)

Blown film extrusion stands out as the dominant process type due to its capability to produce various film thicknesses and properties suited for diverse applications. This versatility has established it as a go-to choice for businesses requiring durable and flexible packaging materials. The machinery utilized in this process has advanced significantly, enhancing efficiency and reducing waste. Conversely, sheet/film extrusion is emerging, characterized by its specific capability to produce high-quality sheets for different industrial and commercial uses. The increasing demand for tailored products and rapid advancements in extrusion technologies are facilitating its growth, making it a strong contender as industries seek innovative solutions to enhance productivity and reduce environmental footprints.

By Solution: New Sales (Largest) vs. Aftermarket (Fastest-Growing)

In the US plastic extrusion-machine market, the distribution of market share between new sales and aftermarket solutions reveals a clear dominance of new sales, which have established themselves as the largest segment due to ongoing investments in manufacturing capabilities and increasing demand for innovative machinery. The aftermarket segment, while smaller in comparison, has been gaining traction as companies seek to maintain and optimize their existing machinery, driving its growth in this competitive landscape. The growth trends within this segment are heavily influenced by technological advancements and a push towards sustainability in manufacturing processes. New sales are expected to continue leading the market as industries modernize, while the aftermarket segment is emerging rapidly, spurred by rising maintenance needs and the demand for upgraded equipment support. The current market environment encourages investments in both areas, reflecting the evolving demands of the production ecosystem.

New Sales (Dominant) vs. Aftermarket (Emerging)

New sales in the US plastic extrusion-machine market represent a dominant force, characterized by significant investments in advanced machinery that align with the latest production techniques. This segment benefits from strong demand linked to the expansion of manufacturing sectors, where companies prioritize efficiency and effectiveness. In contrast, the aftermarket segment is emerging as businesses increasingly recognize the importance of servicing and upgrading existing machines to enhance performance and extend their lifespan. This shift is driven by a growing awareness of long-term operational costs, with companies actively seeking aftermarket solutions to ensure their machines remain competitive and technologically relevant.

By Application: Building & Construction (Largest) vs. Medical (Fastest-Growing)

In the US plastic extrusion-machine market, the application segment is dynamically diversifying, with Building & Construction leading the market share by a significant margin. This sector's dominance reflects the robust demand for plastic materials in residential and commercial projects, reinforcing its critical role in construction frameworks and infrastructure. Conversely, the Medical sector is carving out a notable share, driven by increased healthcare needs and innovations in medical devices that rely on precision extrusion processes. Growth trends reveal a promising future for both sectors, with Building & Construction propelled by ongoing infrastructure investments and urbanization trends. On the other hand, the Medical sector is experiencing exponential growth due to advancing technologies and a heightened focus on healthcare improvements. Factors such as regulatory support and technological advancements strongly influence the expansion of these applications, creating a competitive landscape where innovation is paramount.

Building & Construction: Dominant vs. Medical: Emerging

The Building & Construction segment is characterized by its vast applications in different construction processes, necessitating a wide range of plastic materials for durability and aesthetic appeal. This segment benefits from large-scale projects that demand high-performance extrusion machines. In contrast, the Medical sector represents an emerging focus area, harnessing advanced extrusion techniques to manufacture specialized products like catheters and surgical components. These machines require precision and compliance with stringent health regulations, which drives innovation. As both segments evolve, the interplay between established practices in construction and emerging medical technologies will continue to shape market dynamics in the US plastic extrusion-machine market.

Get more detailed insights about US Plastic Extrusion Machine Market

Key Players and Competitive Insights

The plastic extrusion-machine market exhibits a dynamic competitive landscape characterized by innovation and strategic partnerships. Key players such as Milacron (US), Davis-Standard (US), and KraussMaffei (DE) are actively shaping the market through their operational focuses. Milacron (US) emphasizes technological advancements in its machinery, aiming to enhance efficiency and reduce energy consumption. Meanwhile, Davis-Standard (US) is pursuing a strategy of regional expansion, particularly in North America, to capitalize on the growing demand for sustainable manufacturing solutions. KraussMaffei (DE) appears to be concentrating on digital transformation, integrating Industry 4.0 technologies into its production processes, which may provide a competitive edge in terms of operational efficiency and customer engagement.

The business tactics employed by these companies include localizing manufacturing and optimizing supply chains to enhance responsiveness to market demands. The market structure is moderately fragmented, with several players competing for market share. This fragmentation allows for diverse offerings, yet the collective influence of major companies like Milacron (US) and Davis-Standard (US) is significant, as they set benchmarks for quality and innovation that smaller firms strive to meet.

In October 2025, Milacron (US) announced the launch of a new line of energy-efficient extrusion machines designed to reduce operational costs for manufacturers. This strategic move is likely to resonate well with environmentally conscious clients, as it aligns with the growing trend towards sustainability in manufacturing. By focusing on energy efficiency, Milacron (US) not only enhances its product portfolio but also positions itself as a leader in sustainable practices within the industry.

In September 2025, Davis-Standard (US) entered into a partnership with a leading materials supplier to develop advanced polymer formulations for extrusion applications. This collaboration is expected to enhance the performance of their machines and expand their market reach. By leveraging the expertise of its partner, Davis-Standard (US) may improve its competitive positioning and offer more innovative solutions to its customers.

In August 2025, KraussMaffei (DE) unveiled a new digital platform that integrates machine learning algorithms to optimize production processes in real-time. This initiative is indicative of the company's commitment to digital transformation and could significantly enhance operational efficiency for its clients. By adopting such advanced technologies, KraussMaffei (DE) is likely to attract a tech-savvy customer base looking for cutting-edge solutions.

As of November 2025, the competitive trends in the plastic extrusion-machine market are increasingly defined by digitalization, sustainability, and the integration of artificial intelligence. Strategic alliances are becoming more prevalent, as companies recognize the value of collaboration in driving innovation. The shift from price-based competition to a focus on technological advancement and supply chain reliability is evident. Moving forward, competitive differentiation will likely hinge on the ability to innovate and adapt to changing market demands, positioning companies that prioritize these aspects at the forefront of the industry.

Key Companies in the US Plastic Extrusion Machine Market market include

Future Outlook

US Plastic Extrusion Machine Market Future Outlook

The plastic extrusion-machine market is projected to grow at a 5.0% CAGR from 2024 to 2035, driven by technological advancements and increasing demand for sustainable materials.

New opportunities lie in:

  • Development of energy-efficient extrusion systems for reduced operational costs.
  • Expansion into bioplastics extrusion to meet eco-friendly market demands.
  • Integration of IoT for real-time monitoring and predictive maintenance solutions.

By 2035, the market is expected to achieve robust growth, driven by innovation and sustainability initiatives.

Market Segmentation

US Plastic Extrusion Machine Market Solution Outlook

  • New sales
  • Aftermarket

US Plastic Extrusion Machine Market Application Outlook

  • Building & construction
  • Medical
  • Transportation
  • Consumer Goods
  • Others

US Plastic Extrusion Machine Market Machine Type Outlook

  • Single-screw
  • Twin-screw

US Plastic Extrusion Machine Market Process Type Outlook

  • Blown film extrusion
  • Sheet/film extrusion
  • Tubing extrusion
  • Others

Report Scope

MARKET SIZE 2024 1222.81(USD Million)
MARKET SIZE 2025 1283.95(USD Million)
MARKET SIZE 2035 2091.86(USD Million)
COMPOUND ANNUAL GROWTH RATE (CAGR) 5.0% (2024 - 2035)
REPORT COVERAGE Revenue Forecast, Competitive Landscape, Growth Factors, and Trends
BASE YEAR 2024
Market Forecast Period 2025 - 2035
Historical Data 2019 - 2024
Market Forecast Units USD Million
Key Companies Profiled KraussMaffei (DE), Battenfeld (AT), Milacron (US), Bausano (IT), Davis-Standard (US), Coperion (DE), SML Maschinengesellschaft (AT), Wittmann Battenfeld (AT), Feddem (DE)
Segments Covered Machine Type, Process Type, Solution, Application
Key Market Opportunities Adoption of advanced automation technologies enhances efficiency in the plastic extrusion-machine market.
Key Market Dynamics Technological advancements drive efficiency and sustainability in the plastic extrusion-machine market, reshaping competitive dynamics.
Countries Covered US

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