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    Aluminum Castings Market

    ID: MRFR/CnM/5256-HCR
    100 Pages
    Priya Nagrale
    October 2025

    Aluminum Castings Market Research Report Information By End-Use Industry (Building & Construction, Industrial, Transportation, Others), By Process (Die Casting, Sand Casting, Permanent Mold Casting), And By Region (North America, Europe, Asia-Pacific, And Rest Of The World) – Market Forecast Till 2035.

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    Aluminum Castings Market Infographic
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    Aluminum Castings Market Summary

    As per Market Research Future Analysis, the Global Aluminum Castings Market was valued at USD 86.96 Billion in 2022 and is projected to grow from USD 87.34 Billion in 2023 to USD 92.8 Billion by 2030, with a CAGR of 7.56% during the forecast period. The market is driven by the increasing demand for lightweight and energy-efficient vehicles, as well as the replacement of steel and iron with aluminum in various industries. The transportation segment is expected to dominate due to the rising demand for lighter vehicles, while die casting is anticipated to register high growth due to its efficiency. The Asia Pacific region is expected to hold the largest market share, driven by industrial applications and the demand for lighter vehicles.

    Key Market Trends & Highlights

    Key trends influencing the Aluminum Castings Market include technological advancements and strategic partnerships.

    • The market is projected to grow from USD 87.34 Billion in 2023 to USD 92.8 Billion by 2030.
    • The transportation segment is expected to dominate the market due to the increasing demand for lighter vehicles.
    • Die casting is anticipated to register high growth due to its efficiency and economical acceptance.
    • Asia Pacific is expected to hold the largest market share due to rapid industrial applications.

    Market Size & Forecast

    2022 Market Size USD 86.96 Billion
    2023 Market Size USD 87.34 Billion
    2030 Market Size USD 92.8 Billion
    CAGR (2023-2030) 7.56%

    Major Players

    Key companies include Alcast Technologies Ltd. (Canada), Alcoa Corporation (USA), Aluminum Corporation of China Limited (China), Arconic Inc. (USA), Dynacast Charlotte (USA), and others.

    Aluminum Castings Market Trends

    The growing automobile sector and growing demand from various industries.

    The increasing demand for energy-efficient and lightweight vehicles is the major driver of the Aluminum Castings Market. The increase in the replacement of steel and iron in many industries with aluminum is boosting the market. The features of aluminum, such as durability, good appearance, lightweight and corrosion resistance, influence the market to be design-oriented. Electrical & thermal conductivity, lightweight, complete recyclability, competitive cost, and attractive appearance are the additional characteristics of aluminum due to which the Aluminum Castings Market Size is increasing.  

    Additionally, the most suitable substitute in the automotive industry is aluminum due to the rise in the weight reduction of vehicles. The environmental benefit, fuel efficiency, and good aluminum properties investment create ample opportunity for the market. The use of aluminum in aerospace due to its lightweight and safe purpose and in the automotive industry is increasing new growth opportunities for the Aluminum Castings Market.

    The Global Aluminum Castings Market is poised for growth, driven by increasing demand across various industries, particularly in automotive and aerospace sectors, which are increasingly adopting lightweight materials for enhanced fuel efficiency and performance.

    U.S. Department of Commerce

    Aluminum Castings Market Drivers

    Market Growth Projections

    The Global Aluminum Castings Market Industry is projected to experience steady growth, with a compound annual growth rate (CAGR) of 3.91% anticipated from 2025 to 2035. This growth trajectory reflects the increasing demand across various sectors, including automotive, aerospace, and construction. The market is expected to reach 133.6 USD Billion by 2035, indicating a robust expansion. Factors such as technological advancements, sustainability initiatives, and infrastructure development are likely to contribute to this growth. The Global Aluminum Castings Market Industry appears well-positioned to capitalize on these trends, ensuring its relevance in the coming years.

    Growth in Aerospace Applications

    The aerospace sector is witnessing a notable increase in the use of aluminum castings, driven by the material's strength-to-weight ratio and corrosion resistance. The Global Aluminum Castings Market Industry benefits from this trend, as manufacturers seek to enhance aircraft performance and fuel efficiency. With the global aerospace market expanding, the demand for aluminum castings is expected to rise. This growth is reflected in the projected market value of 133.6 USD Billion by 2035. As airlines and manufacturers prioritize lightweight materials, the Global Aluminum Castings Market Industry is poised for significant advancements.

    Sustainability and Recycling Trends

    The emphasis on sustainability and recycling is shaping the Global Aluminum Castings Market Industry. Aluminum is highly recyclable, and the push for environmentally friendly practices is driving manufacturers to adopt recycled aluminum in their casting processes. This trend not only reduces waste but also lowers production costs. As industries prioritize sustainable practices, the demand for aluminum castings made from recycled materials is likely to increase. This shift towards sustainability suggests a promising outlook for the Global Aluminum Castings Market Industry, as it aligns with global efforts to reduce carbon footprints.

    Rising Demand from Automotive Sector

    The automotive industry is a primary driver of the Global Aluminum Castings Market Industry, as manufacturers increasingly adopt aluminum for its lightweight properties. This shift is largely due to the need for improved fuel efficiency and reduced emissions. In 2024, the market is projected to reach 87.6 USD Billion, with the automotive sector contributing significantly to this figure. The trend towards electric vehicles further amplifies this demand, as aluminum castings are essential for battery housings and structural components. As the automotive sector evolves, the Global Aluminum Castings Market Industry is likely to experience sustained growth.

    Infrastructure Development Initiatives

    Global infrastructure development initiatives are significantly influencing the Global Aluminum Castings Market Industry. Governments worldwide are investing in infrastructure projects, including bridges, buildings, and transportation systems, which require durable and lightweight materials. Aluminum castings are favored for their strength and versatility, making them ideal for various applications. As infrastructure spending increases, the demand for aluminum castings is expected to rise, contributing to the market's projected growth. This trend indicates a robust future for the Global Aluminum Castings Market Industry as it aligns with global development goals.

    Technological Advancements in Casting Processes

    Innovations in casting technologies, such as 3D printing and advanced die casting techniques, are transforming the Global Aluminum Castings Market Industry. These advancements enable manufacturers to produce complex geometries and reduce waste, thereby enhancing efficiency. As companies invest in these technologies, they can meet the increasing demand for customized aluminum castings across various sectors. The potential for reduced production costs and improved product quality suggests that the Global Aluminum Castings Market Industry will continue to thrive as these technologies become more widely adopted.

    Market Segment Insights

    Aluminum Castings End-Use Industry Insights

    The Aluminum Castings Market segmentation, based on End-Use Industry, includes Building & Construction, Industrial, Transportation, and Others. The transportation segment is expected to dominate the market due to the enhancement of the end-user. The growth will accelerate in the future due to the increasing demand for lighter vehicles which leads to replacing the iron and steel parts on the vehicles with aluminum products. The rising demand for cast aluminum in the automobiles industries is attributed to the enhancement of light vehicles with better fuel efficiency in the Aluminum Castings Market. 

    Aluminum Castings Process Insights

    Based on Process, the Aluminum Castings Market segmentation includes Die Casting, Sand Casting, and Permanent Mold Casting. The die-casting variable is attributed to registering high growth in the forecast period due to the process's great efficiency and excellent economical acceptance. This offers a wide range of shapes and components than any other casting technique. The segment is gaining growth as it is mostly used in the automobile industry for the parts like engine blocks and wheel spacers.

    Other segments will also enhance the Aluminum Castings Market Growth in the forecast period.In August 2022, Norwegian multinational aluminum company Norsk Hydro ASA announced plans to spend over $50 million expanding recycling capabilities at its Pennsylvania plant alone, among other places around America.

    Figure 2: Aluminum Castings Market, by Process, 2023 & 2030 (USD Billion)            Source: Secondary Research, Primary Research, Market Research Future Database, and Analyst Review

    Get more detailed insights about Aluminum Castings Market

    Regional Insights

    By region, the study provides market insights into North America, Europe, Asia-Pacific, and the Rest of the World. The Asia Pacific is expected to hold the largest market share due to the rapid use of the market in industrial applications such as heavy machinery, automobiles, mass transportation, automobiles, and others. It is the reason for the foster of the market in the region. The increasing demand for lighter vehicles in the region also increases market growth. The region is gaining growth also due to the presence of the largest consumer and producer of aluminum casting all over the globe.

    Figure 3: ALUMINUM CASTINGS MARKET SHARE BY REGION 2023 (%)ALUMINUM CASTINGS MARKET SHARE BY REGION 2023Source: Secondary Research, Primary Research, Market Research Future Database, and Analyst Review

    Europe is showcasing significant growth due to the strict European emission laws and strict penalty payments in case of excess emissions driving the market in the region. France and Germany accounted for over 47.9% of the total European region of the market in 2020

    Key Players and Competitive Insights

    Major market players are spending a lot of money on R&D to increase their product lines, which will help the Aluminum Castings market grow even more. Market participants are also taking a range of strategic initiatives to grow their worldwide footprint, with key market developments such as new product launches, contractual agreements, mergers and acquisitions, increased investments, and collaboration with other organizations. Competitors in the Aluminum Castings industry must offer cost-effective items to expand and survive in an increasingly competitive and rising market environment.

    The major market players are investing a lot of money in R&D to expand their product lines, which will spur further market growth for Aluminum Castings. With significant market development like new product releases, contractual agreements, mergers and acquisitions, increased investments, and collaboration with other organizations, market participants are also undertaking various strategic activities to expand their global presence. To grow and thrive in a market climate that is becoming more competitive and growing, competitors in the Aluminum Castings industry must offer affordable products.

    Manufacturing locally to cut operating costs is one of the main business tactics manufacturers use in the global Aluminum Castings industry to benefit customers and expand the market sector. The Aluminum Castings market has recently given medicine some of the most important advantages. Major Aluminum Castings market players, including Alcast Technologies Ltd. Canada, Alcoa Corporation USA, Aluminum Corporation of China Limited China, Arconic Inc., the USA, Dynacast Charlotte USA, and others, are attempting to increase market demand by funding R&D initiatives.

    Alcoa (formerly known as Alcoa Upstream) is a company that produces and sells bauxite, alumina, and aluminum products. It is engaged in bauxite mining operations, processes bauxite into alumina, and sells bauxite to customers who process it into industrial chemical products. The company is also involved in the aluminum smelting, casting, and rolling businesses.

    Also, Rio Tinto is a global mining and metals company. Its focus is on finding, mining, and processing mineral resources. The company produces iron ore, aluminum, copper, diamonds, coal, uranium, gold, and industrial minerals (borates, titanium dioxide, and salt).

    Lankwitzer Lackfabrik’s liquid coatings business for aluminium wheels was acquired by AkzoNobel in December 2022; enriching their performance coatings portfolio with Lankwitzer products as well as their existing range of powder coatings. It is expected that this acquisition will enable the expansion of product ranges, particularly targeting the automotive industry, where Lankwitzer’s paints are already approved by key car manufacturers such as Daimler, Audi, and VW.

    Key Companies in the Aluminum Castings Market market include

    Industry Developments

    • Q2 2024: Nemak inaugurates new aluminum casting facility in Mexico to supply EV components Nemak, a leading supplier of aluminum components for the automotive industry, opened a new casting plant in Nuevo León, Mexico, focused on producing lightweight aluminum parts for electric vehicles. The facility is expected to boost production capacity and support major automaker contracts.
    • Q2 2024: Constellium signs multi-year contract with Airbus for advanced aluminum castings Constellium announced a multi-year agreement to supply Airbus with high-performance aluminum castings for next-generation aircraft, strengthening its position in the aerospace sector and expanding its product portfolio.
    • Q3 2024: Alcoa launches new low-carbon aluminum casting alloy for automotive applications Alcoa introduced a new line of low-carbon aluminum casting alloys designed for automotive manufacturers seeking to reduce emissions and improve sustainability in their supply chains.
    • Q3 2024: Bharat Forge acquires European aluminum casting firm MFT for $120 million Bharat Forge, an Indian engineering giant, completed the acquisition of MFT, a German aluminum casting specialist, to expand its footprint in the European automotive and industrial markets.
    • Q4 2024: Ryobi Limited announces expansion of aluminum die casting operations in the US Ryobi Limited revealed plans to invest $50 million in expanding its aluminum die casting facility in Shelbyville, Indiana, to meet growing demand from North American automakers.
    • Q4 2024: Tesla signs supply agreement with Chinese aluminum casting company Wencan Tesla entered into a long-term supply agreement with Wencan Group, a major Chinese aluminum casting manufacturer, to secure lightweight components for its next-generation electric vehicles.
    • Q1 2025: Nemak wins major contract to supply aluminum battery housings for European EV maker Nemak secured a multi-year contract to produce advanced aluminum battery housings for a leading European electric vehicle manufacturer, reinforcing its leadership in EV component supply.
    • Q1 2025: Arconic appoints new CEO to drive aluminum casting innovation Arconic named a new Chief Executive Officer, tasking them with accelerating innovation in aluminum casting technologies and expanding the company’s presence in the automotive and aerospace sectors.
    • Q2 2025: Aludyne opens new aluminum casting plant in Poland to serve European auto market Aludyne inaugurated a state-of-the-art aluminum casting facility in Poland, aimed at supplying lightweight structural components to European automotive manufacturers.
    • Q2 2025: Toyota partners with UACJ to develop next-gen aluminum castings for hybrid vehicles Toyota and UACJ Corporation announced a strategic partnership to co-develop advanced aluminum casting technologies for use in hybrid and electric vehicles, focusing on weight reduction and improved efficiency.
    • Q3 2025: Endurance Technologies secures contract from BMW for aluminum engine castings Endurance Technologies, an Indian auto component manufacturer, won a significant contract to supply aluminum engine castings to BMW, marking its entry into the European luxury car segment.
    • Q3 2025: Novelis announces $300 million investment in new aluminum casting and recycling center in the US Novelis unveiled plans to build a new aluminum casting and recycling facility in Kentucky, aiming to increase production of sustainable aluminum products for automotive and industrial customers.

    Future Outlook

    Aluminum Castings Market Future Outlook

    The Aluminum Castings Market is projected to grow at a 3.91% CAGR from 2024 to 2035, driven by increasing demand in automotive and aerospace sectors, along with advancements in manufacturing technologies.

    New opportunities lie in:

    • Invest in lightweight aluminum alloys for electric vehicle components.
    • Develop sustainable casting processes to meet environmental regulations.
    • Leverage automation and AI for enhanced production efficiency and quality control.

    By 2035, the Aluminum Castings Market is expected to achieve substantial growth, reflecting evolving industry demands and technological advancements.

    Market Segmentation

    Aluminum Castings Process Outlook

    • Die Casting
    • Sand Casting
    • Permanent Mold Casting

    Aluminum Castings Regional Outlook

    North America
    • US
    • Canada
    Europe
    • Germany
    • France
    • UK
    • Italy
    • Spain
    • Rest of Europe
    Asia-Pacific
    • China
    • Japan
    • India
    • Australia
    • South Korea
    • Rest of Asia-Pacific
    Rest of the World
    • Middle East
    • Africa
    • Latin America

    Aluminum Castings End-use Industry Outlook

    • Building & construction
    • Industrial
    • Transportation
    • Others

    Report Scope

    Report Attribute/Metric Details
    Market Size 2022 USD  86.96 Billion
    Market Size 2023 USD 87.34 Billion
    Market Size 2030 USD 92.8 Billion
    Compound Annual Growth Rate (CAGR) 7.56% (2023-2030)
    Base Year 2023
    Market Forecast Period 2023-2030
    Historical Data 2018 & 2020
    Market Forecast Units Value (USD Billion)
    Report Coverage Revenue Forecast, Market Competitive Landscape, Growth Factors, and Trends
    Segments Covered End-use Industry, Process, and Region
    Geographies Covered North America, Europe, Asia Pacific, and the Rest of the World
    Countries Covered The U.S, Canada, Germany, France, the UK, Italy, Spain, China, Japan, India, Australia, South Korea, and Brazil
    Key Companies Profiled Alcast Technologies Ltd. (Canada), Alcoa Corporation (USA), Aluminum Corporation of China Limited (China), Arconic Inc. (USA), Dynacast Charlotte (USA), Endurance Technologies (India), Gibbs Die Casting Corp (USA), Kaiser Aluminum (USA), Martinrea Honsel (Germany), Nemak S.A.B. de C.V. (Mexico), Rio Tinto (UK), Rockman Industries Ltd. (India), and Ryobi Limited (Japan).
    Key Market Opportunities Increasing demand for general utility and sports utility vehicles.
    Key Market Dynamics The growing automobile sector and growing demand from various industries.

    Market Highlights

    Author
    Priya Nagrale
    Senior Research Analyst

    With an experience of over five years in market research industry (Chemicals & Materials domain), I gather and analyze market data from diverse sources to produce results, which are then presented back to a client. Also, provide recommendations based on the findings. As a Senior Research Analyst, I perform quality checks (QC) for market estimations, QC for reports, and handle queries and work extensively on client customizations. Also, handle the responsibilities of client proposals, report planning, report finalization, and execution

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    FAQs

    How much is the Aluminum Castings market?

    The Aluminum Castings Market size was valued at USD 86.96 Billion in 2022.

    What is the growth rate of the Aluminum Castings market?

    The global market is projected to grow at a CAGR of 7.56% during the forecast period, 2025-2035.

    Which region held the largest market share in the Aluminum Castings market?

    Asia Pacific had the largest share of the Aluminum Castings Market.

    Who are the key players in the Aluminum Castings market?

    The key players in the market are Alcast Technologies Ltd. (Canada), Alcoa Corporation (USA), Aluminum Corporation of China Limited (China), Arconic Inc. (USA), Dynacast Charlotte (USA), Endurance Technologies (India), Gibbs Die Casting Corp (USA), Kaiser Aluminum (USA), Martinrea Honsel (Germany), Nemak S.A.B. de C.V. (Mexico), Rio Tinto (UK), Rockman Industries Ltd. (India), and Ryobi Limited (Japan).

    Which End-use Industry led the Aluminum Castings market?

    The transportation categories dominated the market in 2023.

    Which Process led the Aluminum Castings market?

    Die casting had the largest share in the global market for Aluminum casting.

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