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    Programmable Logic Controllers Automation Market

    ID: MRFR/SEM/36159-HCR
    128 Pages
    Aarti Dhapte
    September 2025

    Programmable Logic Controllers Automation Market Research Report By Application (Manufacturing, Process Control, Utilities, Building Automation), By Product Type (Basic Programmable Logic Controllers, Advanced Programmable Logic Controllers, Safety Programmable Logic Controllers), By End Use Industry (Automotive, Food and Beverage, Pharmaceuticals, Oil and Gas), By Technology (Wired, Wireless) and By Regional (North America, Europe, South America, Asia Pacific, Middle East and Africa) - Industry Forecast to 2034

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    Programmable Logic Controllers Automation Market Summary

    The Global Programmable Logic Controllers Automation Market is projected to grow from 11.6 USD Billion in 2024 to 18.3 USD Billion by 2035.

    Key Market Trends & Highlights

    Programmable Logic Controllers Automation Key Trends and Highlights

    • The market is expected to experience a compound annual growth rate (CAGR) of 4.28 percent from 2025 to 2035.
    • By 2035, the market valuation is anticipated to reach 18.3 USD Billion, indicating robust growth potential.
    • In 2024, the market is valued at 11.6 USD Billion, reflecting a solid foundation for future expansion.
    • Growing adoption of automation technologies due to increased efficiency requirements is a major market driver.

    Market Size & Forecast

    2024 Market Size 11.6 (USD Billion)
    2035 Market Size 18.3 (USD Billion)
    CAGR (2025-2035) 4.28%

    Major Players

    Koyo Electronics, Mitsubishi Electric, Panasonic, WAGO Kontakttechnik, Emerson Electric, Texas Instruments, Omron, Beckhoff Automation, Honeywell, Johnson Controls, Siemens, B and R Industrial Automation, Schneider Electric, ABB, Rockwell Automation

    Programmable Logic Controllers Automation Market Trends

    The main driving force for the Programmable Logic Controllers Automation Market is the rising demand for automation in different sectors. Greater automation leads to increased demand for advanced control systems in organizations seeking higher efficiency and productivity. This ongoing trend is also reinforced by the adoption of Industry 4.0, the new era that combines digital technology integration with smart manufacturing. In addition to this, the movement towards custom design of PLCs for particular industries allows for greater operational flexibility, thus providing great interest to manufacturers looking for specific solutions.

    There are plentiful Opportunities in this market, the most being in the development of new technology.

    The integration of artificial intelligence and machine learning with PLC systems presents a chance to enhance their capabilities, enabling predictive maintenance and more responsive production processes. The expansion of IoT applications is also a pivotal area, allowing for more connected and interoperable manufacturing environments. Companies that focus on developing PLCs with enhanced connectivity features are poised to capture significant market interest, especially as the need for real-time data monitoring grows. Recent market trends indicate a surge in the demand for compact and modular PLCs that facilitate easy installation and scalability.

    As industries embrace digital transformation, the emphasis on cybersecurity within PLCs has also risen to mitigate risks associated with increasingly interconnected systems. This focus on secure automation solutions aligns with regulatory requirements and industry standards, further driving innovation. Overall, the PLC automation landscape is evolving rapidly, with organizations actively seeking ways to enhance operational efficiency and reliability while exploring new technological advancements.

    The ongoing evolution of industrial automation, driven by advancements in programmable logic controllers, is reshaping manufacturing processes and enhancing operational efficiency across various sectors.

    U.S. Department of Commerce

    Programmable Logic Controllers Automation Market Drivers

    Market Growth Projections

    The Global Programmable Logic Controllers Automation Market Industry is poised for substantial growth, with projections indicating a market size of 11.6 USD Billion in 2024 and an anticipated increase to 18.3 USD Billion by 2035. This growth trajectory suggests a compound annual growth rate of 4.28% from 2025 to 2035. The increasing adoption of automation technologies across various sectors, coupled with advancements in PLC capabilities, is likely to drive this expansion. As industries continue to seek efficiency and productivity improvements, the demand for PLCs will remain strong, reflecting the evolving landscape of industrial automation.

    Rising Adoption of Industry 4.0

    The Global Programmable Logic Controllers Automation Market Industry is significantly influenced by the adoption of Industry 4.0 principles. This paradigm shift emphasizes the interconnectivity of machines and systems, necessitating advanced automation solutions like PLCs. Industries are increasingly leveraging PLCs to create smart factories that utilize data analytics and machine learning for enhanced decision-making. The anticipated growth in this sector is underscored by a projected CAGR of 4.28% from 2025 to 2035. As organizations strive for greater agility and responsiveness, PLCs are becoming integral to achieving these objectives, thereby driving market expansion.

    Growing Focus on Energy Efficiency

    Energy efficiency is becoming a critical concern across industries, propelling the Global Programmable Logic Controllers Automation Market Industry. Companies are increasingly implementing PLCs to monitor and control energy consumption, leading to significant cost savings and reduced environmental impact. For instance, PLCs can optimize the operation of HVAC systems in commercial buildings, ensuring energy is used efficiently. This trend aligns with global sustainability goals, as organizations seek to minimize their carbon footprint. The market's growth is indicative of this shift, with projections suggesting a rise to 11.6 USD Billion in 2024, as more companies prioritize energy-efficient solutions.

    Technological Advancements in PLCs

    Technological innovations are driving the Global Programmable Logic Controllers Automation Market Industry forward. Enhanced features such as improved processing power, connectivity options, and user-friendly interfaces are making PLCs more appealing to various industries. For example, the integration of IoT capabilities allows for remote monitoring and control, which is becoming increasingly essential in modern industrial applications. As a result, the market is expected to grow significantly, with projections indicating a rise to 18.3 USD Billion by 2035. These advancements not only improve system reliability but also facilitate the implementation of predictive maintenance strategies, further optimizing operational efficiency.

    Expansion of the Oil and Gas Sector

    The Global Programmable Logic Controllers Automation Market Industry is also benefiting from the expansion of the oil and gas sector. As exploration and production activities increase, there is a growing need for automation solutions to enhance operational safety and efficiency. PLCs are being utilized in various applications, including drilling operations and pipeline monitoring, to ensure real-time data processing and control. This trend is likely to contribute to the market's growth, with expectations of reaching 18.3 USD Billion by 2035. The integration of PLCs in this sector not only improves productivity but also mitigates risks associated with hazardous environments.

    Increasing Demand for Automation in Manufacturing

    The Global Programmable Logic Controllers Automation Market Industry is experiencing heightened demand for automation within manufacturing sectors. Industries are increasingly adopting PLCs to enhance operational efficiency, reduce labor costs, and improve production quality. For instance, the automotive sector is integrating PLCs to streamline assembly lines, resulting in reduced cycle times and increased output. The market is projected to reach 11.6 USD Billion in 2024, reflecting a robust growth trajectory. This trend indicates a shift towards smart manufacturing practices, where PLCs play a crucial role in enabling real-time monitoring and control of production processes.

    Market Segment Insights

    Programmable Logic Controllers Automation Market Application Insights

    The Application segment of the Programmable Logic Controllers Automation Market holds a pivotal role in shaping the dynamics of the industry. By 2023, this segment's collective valuation will reach approximately 10.64 USD Billion and is projected to grow significantly, reaching 15.5 USD Billion by 2032. This growth is reflective of the increasing demand for automation solutions across diverse sectors. Manufacturing stands out within this segment, with a valuation of 3.45 USD Billion in 2023 and expected to rise to 5.0 USD Billion by 2032, showcasing its dominance and essential role in driving efficiency and productivity in production processes. 

    The Manufacturing sector's significant revenue contribution highlights its majority holding as it embodies the backbone of industrial automation, where the trend towards smart factories and Industry 4.0 is accelerating the adoption of programmable logic controllers. Following closely is the Process Control sector, valued at 2.7 USD Billion in 2023, with projections to reach 3.75 USD Billion by 2032. This area is crucial for industries such as oil and gas, chemical manufacturing, and pharmaceuticals, where precise control over processes is essential for safety and regulatory compliance. 

    The steady growth of the Process Control application underscores the ongoing need for advanced automation techniques to enhance operational efficiency and reduce human error, fostering innovations that yield better control mechanisms and data analysis capabilities.Utilities, another vital component, is valued at 2.22 USD Billion in 2023 and is anticipated to grow to 3.15 USD Billion by 2032. This sector encompasses electric, water, and gas utilities, which require robust automation systems to manage their infrastructure efficiently. 

    The increasing push towards sustainable energy and smart grid technologies is driving the demand for programmable logic controllers in the Utilities sector, enabling better management of resources and energy consumption. Lastly, the Building Automation segment, valued at 2.27 USD Billion in 2023 and expected to advance to 3.6 USD Billion by 2032, focuses on enhancing the efficiency and safety of buildings through automated control systems for lighting, HVAC, and security. As energy-efficient building codes become more stringent and the emphasis on smart buildings grows, this segment presents significant opportunities for market expansion and technological advancements. 

    Overall, the insights gathered from the Application segment of the Programmable Logic Controllers Automation Market reveal a diversified landscape, with each area contributing uniquely to the growing revenue potential and indicating a collective trend toward increasing automation solutions across various industries. The market growth within these applications not only reflects enhanced operational efficiency but also reveals broader industry trends towards smart technologies and sustainable practices, shaping the future of automation in diverse sectors.

    Source: Primary Research, Secondary Research, MRFR Database and Analyst Review

    Programmable Logic Controllers Automation Market Product Type Insights

    The Programmable Logic Controllers Automation Market is set to experience significant growth, with a market valuation of 10.64 USD Billion in 2023. This growth is driven by advancements in industrial automation and the increasing demand for efficiency across manufacturing processes. In the Product Type segment, Basic Programmable Logic Controllers remain a fundamental component, widely used for their simplicity and cost-effectiveness, making them a popular choice for various applications. 

    Advanced Programmable Logic Controllers are gaining traction due to their enhanced features, such as networking capabilities and higher processing power, which cater to the needs of complex industrial environments. Safety Programmable Logic Controllers are critical in ensuring operational safety, particularly in hazardous environments, contributing to their increasing share in the market. As industries prioritize automation and safety, the segmentation of the Programmable Logic Controllers Automation Market shows shifting preferences toward more sophisticated and application-specific controllers.

    Continued investments in automation technologies highlight opportunities for innovation and growth within the Programmable Logic Controllers Automation Market, aligning with the evolving needs of customers worldwide.

    Programmable Logic Controllers Automation Market End Use Industry Insights

    The Programmable Logic Controllers Automation Market in the End Use Industry segment is anticipated to play a vital role in various sectors, including Automotive, Food and Beverage, Pharmaceuticals, and Oil and Gas. In 2023, the overall market was valued at 10.64 billion USD, showcasing the significant demand for automation solutions across these industries. 

    The Automotive sector highlights the need for precision and efficiency in manufacturing processes, driving extensive use of programmable logic controllers to enhance productivity. Similarly, the Food and Beverage industry relies on automation for quality control and safety compliance, emphasizing its critical importance. The Pharmaceuticals sector benefits from automation by ensuring high standards in production and regulatory adherence, which remains imperative in this highly regulated market. 

    Additionally, the Oil and Gas sector stands out due to its requirement for robust and reliable automation systems to manage the complexities of production and distribution. These industries collectively represent a substantial portion of the Programmable Logic Controllers Automation Market revenue, reflecting an ongoing trend towards automation in manufacturing processes, propelled by the need for efficiency, safety, and compliance across these vital sectors.

    Programmable Logic Controllers Automation Market Technology Insights

    The Programmable Logic Controllers Automation Market is experiencing significant growth within the Technology segment, with a projected market valuation of 10.64 USD Billion in 2023, rising to 15.5 USD Billion by 2032. This segment exhibits a healthy compound annual growth rate (CAGR) of 4.27 from 2024 to 2032. Within this landscape, the market is diversified into wired and wireless technologies, both playing crucial roles. Wired technology remains dominant due to its reliability and reduced latency, making it essential for applications that require consistent performance.

    On the other hand, wireless technologies are increasingly gaining traction, driven by the need for greater flexibility and ease of installation in various environments. As industries continue to embrace automation, the integration of both wired and wireless solutions is essential to enhance operational efficiency. Market growth in this sector is propelled by trends like the rising demand for smart manufacturing and the need for real-time data processing, providing ample opportunities while also facing challenges related to cybersecurity and infrastructure investments.

    The Programmable Logic Controllers Automation Market data reflects a robust landscape, showcasing its vital role in advancing automation across various industries.

    Get more detailed insights about Programmable Logic Controllers Automation Market Research Report - Global Forecast till 2034

    Regional Insights

    The Programmable Logic Controllers Automation Market is witnessing significant growth across its regional segments. In 2023, North America held the majority share, valued at 4.13 USD Billion, reflecting its advanced industrial landscape and high adoption of automation technologies. Europe follows closely with a valuation of 3.05 USD Billion, driven by stringent manufacturing regulations and a push for operational efficiency. The APAC region, valued at 2.48 USD Billion, showcases robust growth potential fueled by rapid industrialization and increasing investments in automation solutions.

    Meanwhile, South America and MEA are emerging markets, valued at 0.75 USD Billion and 0.23 USD Billion in 2023, respectively, as they gradually adopt automation to enhance productivity and streamline operations. These segments collectively contribute to the overall Programmable Logic Controllers Automation Market revenue, with each region offering unique growth drivers and opportunities, thus highlighting the diversity and dynamism within this industry.

    Programmable Logic Controllers Automation Market Regional Insights

    Source: Primary Research, Secondary Research, MRFR Database and Analyst Review

    Key Players and Competitive Insights

    The Programmable Logic Controllers Automation Market has seen tremendous growth owing to the increasing adoption of automation in various industrial sectors. The demand for programmable logic controllers (PLCs) has surged in response to the need for enhanced process control and efficiency in manufacturing operations. As industries strive to innovate and maintain competitiveness, they are heavily investing in PLC technology for better production processes, which has led to an intensified competitive landscape. 

    Companies in the market are focusing on product differentiation, advanced features, and improved reliability to capture a larger market share. The emergence of IoT-driven PLCs and the integration of artificial intelligence into automation systems further reflect the rapidly evolving nature of this market. Koyo Electronics has established a strong position in the Programmable Logic Controllers Automation Market, capitalizing on its expertise in offering high-performance automation solutions. 

    With a focus on delivering reliable and adaptable PLC systems, Koyo Electronics has become a key player in various industries, including manufacturing, automotive, and food processing. The company is recognized for its innovative approach and commitment to quality, providing users with programmable logic controllers that are easy to integrate and utilize in complex automation scenarios. Koyo's robust customer support and extensive product range have bolstered its market presence, enabling it to effectively cater to the diverse needs of its clientele. 

    By prioritizing the development of cutting-edge technology and maintaining strong relationships with customers, Koyo Electronics continues to strengthen its foothold in the competitive landscape of the PLC market. Mitsubishi Electric is a front-runner in the Programmable Logic Controllers Automation Market, known for its high-quality automation products that are widely utilized across various sectors. The company leverages decades of experience and technological expertise to deliver advanced PLC solutions that enhance operational efficiency and reliability. 

    Mitsubishi Electric’s PLC offerings incorporate intelligent features and integration capabilities, allowing businesses to optimize their automation processes with ease. Their commitment to research and development ensures that they remain at the forefront of innovation, continuously improving their products to meet the evolving demands of the market. With a strong presence and a reputation for delivering durable and efficient automation solutions, Mitsubishi Electric plays a significant role in shaping the future of programmable logic controllers in industrial automation.

    Key Companies in the Programmable Logic Controllers Automation Market market include

    Industry Developments

    • Q2 2024: Siemens launches new SIMATIC S7-1500 Advanced Controller with AI capabilities for industrial automation Siemens announced the release of its new SIMATIC S7-1500 Advanced Controller, integrating artificial intelligence features to enhance automation processes in manufacturing environments. The product launch aims to address growing demand for smarter, more flexible PLC solutions in Industry 4.0 applications.
    • Q2 2024: Rockwell Automation opens new manufacturing facility in Poland to expand PLC production Rockwell Automation inaugurated a new manufacturing plant in Poland dedicated to increasing production capacity for its programmable logic controllers, supporting European demand for industrial automation solutions.
    • Q3 2024: ABB and Schneider Electric announce strategic partnership to co-develop next-generation PLC platforms ABB and Schneider Electric revealed a strategic partnership focused on joint development of advanced PLC platforms, aiming to accelerate innovation in automation and digitalization for global manufacturing clients.
    • Q3 2024: Mitsubishi Electric launches MELSEC iQ-R Series PLC with enhanced cybersecurity features Mitsubishi Electric introduced the MELSEC iQ-R Series PLC, featuring advanced cybersecurity protocols to address rising concerns over industrial network vulnerabilities in automated production environments.
    • Q4 2024: Emerson Electric acquires PLC specialist Progea for undisclosed sum Emerson Electric completed the acquisition of Progea, a company specializing in PLC software and industrial automation solutions, to strengthen its portfolio and expand its global reach in the automation sector.
    • Q4 2024: Delta Electronics wins major contract to supply PLCs for new EV battery plant in Germany Delta Electronics secured a significant contract to provide programmable logic controllers for a newly announced electric vehicle battery manufacturing facility in Germany, supporting the plant's automation and process control systems.
    • Q1 2025: Bosch Rexroth unveils ctrlX AUTOMATION PLC platform targeting smart factories Bosch Rexroth launched its ctrlX AUTOMATION PLC platform, designed to enable flexible, scalable automation for smart factory applications, with integrated connectivity and edge computing capabilities.
    • Q1 2025: Omron appoints new CEO to drive global expansion of PLC automation business Omron announced the appointment of a new Chief Executive Officer, tasking the executive with accelerating the company's global growth strategy in programmable logic controller automation markets.
    • Q2 2025: Schneider Electric launches Modicon M580 ePAC with integrated IIoT connectivity Schneider Electric introduced the Modicon M580 ePAC, a programmable automation controller featuring built-in Industrial Internet of Things (IIoT) connectivity, aimed at enhancing real-time data exchange and process optimization.
    • Q2 2025: PLC automation startup LogicFlow raises $30M Series B funding to scale AI-driven controller solutions LogicFlow, a startup specializing in AI-powered programmable logic controllers, closed a $30 million Series B funding round to accelerate product development and expand its market presence in industrial automation.
    • Q3 2025: ABB opens new R&D center in Sweden focused on PLC and industrial automation innovation ABB inaugurated a research and development center in Sweden dedicated to advancing programmable logic controller technologies and industrial automation solutions, supporting innovation for global manufacturing clients.
    • Q3 2025: Siemens wins contract to supply PLCs for large-scale water treatment plant in India Siemens secured a contract to deliver programmable logic controllers for a major water treatment facility in India, providing automation and process control systems to improve operational efficiency.

    Future Outlook

    Programmable Logic Controllers Automation Market Future Outlook

    The Global Programmable Logic Controllers Automation Market is projected to grow at a 4.28% CAGR from 2024 to 2035, driven by advancements in IoT integration, demand for automation, and energy efficiency initiatives.

    New opportunities lie in:

    • Develop IoT-enabled PLC systems for enhanced connectivity and data analytics.
    • Invest in AI-driven predictive maintenance solutions to reduce downtime.
    • Expand into emerging markets with tailored automation solutions for local industries.

    By 2035, the market is expected to exhibit robust growth, positioning itself as a cornerstone of industrial automation.

    Market Segmentation

    Programmable Logic Controllers Automation Market Regional Outlook

    • North America
    • Europe
    • South America
    • Asia Pacific
    • Middle East and Africa

    Programmable Logic Controllers Automation Market Technology Outlook

    • Wired
    • Wireless

    Programmable Logic Controllers Automation Market Application Outlook

    • Manufacturing
    • Process Control
    • Utilities
    • Building Automation

    Programmable Logic Controllers Automation Market Product Type Outlook

    • Basic Programmable Logic Controllers
    • Advanced Programmable Logic Controllers
    • Safety Programmable Logic Controllers

    Programmable Logic Controllers Automation Market End Use Industry Outlook

    • Automotive
    • Food and Beverage
    • Pharmaceuticals
    • Oil and Gas

    Report Scope

    Report Attribute/Metric Details
    Market Size 2024 USD 11.56 Billion
    Market Size 2025 USD 12.06 Billion
    Market Size 2034 USD 17.57 Billion
    Compound Annual Growth Rate (CAGR) 4.3% (2025-2034)
    Base Year 2024
    Market Forecast Period 2025-2034
    Historical Data 2020-2023
    Market Forecast Units USD Billion
    Key Companies Profiled Koyo Electronics, Mitsubishi Electric, Panasonic, WAGO Kontakttechnik, Emerson Electric, Texas Instruments, Omron, Beckhoff Automation, Honeywell, Johnson Controls, Siemens, B and R Industrial Automation, Schneider Electric, ABB, Rockwell Automation
    Segments Covered Application, Product Type, End Use Industry, Technology, Regional
    Key Market Opportunities Adoption of Industry 4.0, Integration with IoT devices, Demand for energy-efficient solutions, Growth in automotive automation, Rise in manufacturing automation applications
    Key Market Dynamics Rising industrial automation demand, Technological advancements in PLCs, Need for energy efficiency, Increasing adoption of IoT, and Growth in manufacturing sector automation.
    Countries Covered North America, Europe, APAC, South America, MEA

    FAQs

    What is the expected market size of the Programmable Logic Controllers Automation Market in 2034?

    The Programmable Logic Controllers Automation Market is expected to reach a size of 17.57 USD Billion by 2034.

    What was the market size of the Programmable Logic Controllers Automation Market in 2025?

    In 2025, the market size of the Programmable Logic Controllers Automation Market was valued at 12.06 USD Billion.

    What is the expected CAGR for the Programmable Logic Controllers Automation Market from 2024 to 2032?

    The expected CAGR for the Programmable Logic Controllers Automation Market from 2025 to 2034 is 4.3%.

    Which region holds the largest market share in the Programmable Logic Controllers Automation Market?

    North America holds the largest market share, valued at 4.13 USD Billion in 2023, rising to 6.12 USD Billion by 2032.

    Which application segment is projected to grow the most by 2032 in the Programmable Logic Controllers Automation Market?

    The Manufacturing application segment is projected to grow to 5.0 USD Billion by 2032, up from 3.45 USD Billion in 2023.

    What are the key players in the Programmable Logic Controllers Automation Market?

    Key players in the market include Siemens, Schneider Electric, Rockwell Automation, and Honeywell, among others.

    What is the market size for the Utilities application segment in 2032?

    The Utilities application segment is expected to be valued at 3.15 USD Billion in 2032, up from 2.22 USD Billion in 2023.

    What is the expected growth rate of the Europe region for the Programmable Logic Controllers Automation Market by 2032?

    The European market is expected to grow from 3.05 USD Billion in 2023 to 4.15 USD Billion by 2032.

    What challenges are anticipated for the Programmable Logic Controllers Automation Market?

    Challenges may include rapid technological advancements and the need for continuous innovation by key players.

    What are the projected values of the Building Automation application segment by 2032?

    By 2032, the Building Automation segment is projected to reach 3.6 USD Billion, up from 2.27 USD Billion in 2023.

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