• Cat-intel
  • MedIntelliX
  • Resources
  • About Us
  • Request Free Sample ×

    Kindly complete the form below to receive a free sample of this Report

    Leading companies partner with us for data-driven Insights

    clients tt-cursor

    Petroleum Refining Hydrogen Generation Market

    ID: MRFR/E&P/29062-HCR
    128 Pages
    Chitranshi Jaiswal
    September 2025

    Petroleum Refining Hydrogen Generation Market Research Report By Product Technology (Steam Reforming, Partial Oxidation, Autothermal Reforming, Electrolysis, Other Technologies), By Feedstock (Natural Gas, Naphtha, Butane, Petroleum Coke, Other Feedstocks), By Application (Hydrocracking, Hydrotreating, Fluid Catalytic Cracking, Catalytic Reforming, Other Applications), By End-Use Industry (Petroleum Refining, Petrochemicals, Power Generation, Steel Manufacturing, Other Industries), By Capacity (Small-Scale (100,000 Nm3/hr), Medium-Scale (100...

    Share:
    Download PDF ×

    We do not share your information with anyone. However, we may send you emails based on your report interest from time to time. You may contact us at any time to opt-out.

    Petroleum Refining Hydrogen Generation Market Infographic
    Purchase Options
    $ 4,950.0
    $ 5,950.0
    $ 7,250.0

    Petroleum Refining Hydrogen Generation Market Summary

    The Global Petroleum Refining Hydrogen Generation Market is projected to grow from 3.24 USD Billion in 2024 to 4.87 USD Billion by 2035.

    Key Market Trends & Highlights

    Petroleum Refining Hydrogen Generation Key Trends and Highlights

    • The market is expected to witness a compound annual growth rate (CAGR) of 3.77% from 2025 to 2035.
    • By 2035, the market valuation is anticipated to reach 4.87 USD Billion, indicating robust growth.
    • In 2024, the market is valued at 3.24 USD Billion, reflecting a strong foundation for future expansion.
    • Growing adoption of hydrogen generation technologies due to increasing environmental regulations is a major market driver.

    Market Size & Forecast

    2024 Market Size 3.24 (USD Billion)
    2035 Market Size 4.87 (USD Billion)
    CAGR (2025-2035) 3.77%

    Major Players

    Praxair, Air Liquide, GenCell Energy, Ballard Power Systems, Chart Industries, Inc., Hydrogenics Corporation, Plug Power Inc., Air Products and Chemicals, Inc., Nel Hydrogen Fuel Cells A/S, Linde, ITM Power plc, Bloom Energy Corporation, Cummins Inc., Hyzon Motors Inc., Proton OnSite

    Petroleum Refining Hydrogen Generation Market Trends

    The Petroleum Refining Hydrogen Generation Market is on a growth trajectory, driven by increasing demand for clean fuels and the adoption of stringent environmental regulations. Refineries are seeking cost-effective and sustainable solutions to produce hydrogen for their operations. Technological advancements are paving the way for more efficient and environmentally friendly hydrogen generation processes, such as steam reforming, autothermal reforming, and partial oxidation.Opportunities abound in the market, particularly for innovative technologies that reduce greenhouse gas emissions and enhance process efficiency.

    The market is also witnessing the emergence of new hydrogen carriers, such as ammonia and methanol, which facilitate the transportation and storage of hydrogen.

    The ongoing transition towards cleaner energy sources is likely to drive an increased demand for hydrogen generation in petroleum refining, as industries seek to reduce carbon emissions and enhance sustainability practices.

    U.S. Department of Energy

    Petroleum Refining Hydrogen Generation Market Drivers

    Charts Only

    Rising Demand for Clean Hydrogen

    The Global Petroleum Refining Hydrogen Generation Market Industry experiences a notable increase in demand for clean hydrogen as industries strive to reduce carbon emissions. This shift is driven by stringent environmental regulations and a global push towards sustainability. For instance, the International Energy Agency indicates that hydrogen production from fossil fuels, coupled with carbon capture technologies, is essential for meeting future energy needs. By 2024, the market is projected to reach 3.24 USD Billion, reflecting the growing recognition of hydrogen's role in achieving net-zero targets. This trend suggests a robust future for hydrogen generation within petroleum refining.

    Government Initiatives and Support

    Government policies and initiatives play a crucial role in shaping the Global Petroleum Refining Hydrogen Generation Market Industry. Many countries are implementing incentives and funding programs to promote hydrogen production and utilization. For instance, the U.S. Department of Energy has launched initiatives aimed at advancing hydrogen technologies and infrastructure. Such support not only fosters innovation but also encourages investments in hydrogen projects. As a result, the market is expected to experience a compound annual growth rate of 3.77% from 2025 to 2035, indicating a favorable environment for hydrogen generation within the petroleum refining sector.

    Growing Investment in Renewable Energy

    The increasing investment in renewable energy sources significantly impacts the Global Petroleum Refining Hydrogen Generation Market Industry. As the world transitions towards cleaner energy, hydrogen is seen as a key component in this shift. Investments in solar and wind energy are facilitating the production of green hydrogen, which is essential for sustainable refining processes. This trend is likely to enhance the market's growth trajectory, as stakeholders recognize the potential of hydrogen in decarbonizing the energy sector. The projected market value of 4.87 USD Billion by 2035 underscores the importance of renewable energy investments in shaping the future of hydrogen generation.

    Market Diversification and Applications

    The diversification of applications for hydrogen within the Global Petroleum Refining Hydrogen Generation Market Industry is noteworthy. Hydrogen is increasingly utilized not only in refining processes but also in various sectors such as transportation and power generation. This broadening of applications is likely to create new opportunities for market expansion. As industries seek to leverage hydrogen's versatility, the demand for hydrogen generation technologies is expected to rise. This trend suggests a dynamic market landscape, where the integration of hydrogen into multiple sectors could significantly influence growth patterns and investment strategies.

    Technological Advancements in Hydrogen Production

    Innovations in hydrogen production technologies significantly influence the Global Petroleum Refining Hydrogen Generation Market Industry. Advancements such as steam methane reforming and electrolysis are enhancing efficiency and reducing costs. For example, the integration of renewable energy sources in electrolysis processes is gaining traction, potentially leading to greener hydrogen production. As these technologies evolve, they are expected to drive market growth, with projections indicating a market value of 4.87 USD Billion by 2035. This suggests that ongoing research and development efforts will likely yield more efficient and sustainable hydrogen generation methods.

    Market Segment Insights

    Petroleum Refining Hydrogen Generation Market Product Technology Insights

    Petroleum Refining Hydrogen Generation Market Product Technology Insights

    The Petroleum Refining Hydrogen Generation Market is segmented by Product Technology into Steam Reforming, Partial Oxidation, Autothermal Reforming, Electrolysis, and Other Technologies. Steam Reforming technology dominates the market with a significant share. It is a well-established technology that uses steam to react with hydrocarbons to produce hydrogen. The process is highly efficient and cost-effective, making it the preferred choice for large-scale hydrogen production. Partial Oxidation is another widely used technology, particularly in refineries where there is a limited supply of steam.It involves the partial oxidation of hydrocarbons with oxygen to produce hydrogen and carbon monoxide.

    Autothermal Reforming combines the principles of steam reforming and partial oxidation. It uses a mixture of steam and oxygen to react with hydrocarbons, resulting in a higher hydrogen yield compared to partial oxidation. Electrolysis is an emerging technology that utilizes electricity to split water molecules into hydrogen and oxygen. It is a clean and sustainable process but is currently more expensive than other technologies.

    Other Technologies include methods such as coal gasification and biomass gasification, which are used to a lesser extent due to factors such as higher costs and environmental concerns.The Petroleum Refining Hydrogen Generation Market is expected to witness steady growth in the coming years, driven by increasing demand for hydrogen in the refining industry. The growing adoption of clean energy initiatives and the need for cleaner fuels are expected to fuel market growth.

    Source: Primary Research, Secondary Research, Market Research Future Database and Analyst Review

    Petroleum Refining Hydrogen Generation Market Feedstock Insights

    Petroleum Refining Hydrogen Generation Market Feedstock Insights

    The Feedstock segment in the Petroleum Refining Hydrogen Generation Market is expected to witness steady growth over the forecast period, with a significant market share. Natural Gas is anticipated to dominate the segment with nearly half of the market revenue in 2023, owing to its abundant availability and cost-effectiveness. Naphtha is projected to be the second-largest feedstock, accounting for a notable market share, driven by its high hydrogen content and ease of processing.

    Butane and Petroleum Coke are also gaining traction as alternative feedstocks in certain regions, contributing to the overall market growth.Other Feedstocks, including propane, ethane, and renewable sources, are anticipated to garner a modest share of the market. Rising demand for hydrogen in various sectors, such as refining, chemicals, and transportation, is fueling the growth of the Feedstock segment in the Global Petroleum Refining Hydrogen Generation Market.

    Petroleum Refining Hydrogen Generation Market Application Insights

    Petroleum Refining Hydrogen Generation Market Application Insights

    The Application segment of the Petroleum Refining Hydrogen Generation Market exhibits notable diversity, with each application area presenting unique characteristics and growth dynamics. Hydrocracking, which involves converting heavy hydrocarbons into lighter, more valuable products, accounted for the largest revenue share in 2023, owing to its widespread adoption in refineries globally. Hydrotreating, employed to remove impurities from petroleum feedstocks, is another significant application, capturing a substantial market share.

    Fluid Catalytic Cracking (FCC), a process that converts heavier fractions into lighter products, also holds a prominent position in the market.Catalytic Reforming, used to enhance the octane number of gasoline, is another key application, contributing significantly to the overall market revenue. Other applications, including hydrogen production for fuel cells and ammonia synthesis, are also gaining traction, driven by growing demand for clean energy and fertilizers. The Petroleum Refining Hydrogen Generation Market segmentation provides valuable insights into the performance of different applications, enabling stakeholders to make informed decisions and capitalize on growth opportunities.

    Petroleum Refining Hydrogen Generation Market End-Use Industry Insights

    Petroleum Refining Hydrogen Generation Market End-Use Industry Insights

    The end-use industry segment plays a crucial role in shaping the Global Petroleum Refining Hydrogen Generation Market. Among the key end-use industries, Petroleum Refining holds a significant share of the market. In 2023, the Petroleum Refining segment accounted for approximately 45% of the Petroleum Refining Hydrogen Generation Market revenue. This dominance is attributed to the increasing demand for hydrogen in refining processes, particularly for desulfurization and hydrocracking. Petrochemicals is another prominent end-use industry, accounting for around 30% of the market share.

    The growing production of plastics, fertilizers, and other petrochemical products drives the demand for hydrogen in this industry. Power Generation and Steel Manufacturing are also important end-use industries, with their demand for hydrogen primarily driven by the need for clean energy and steel production processes, respectively. Other Industries, including glass manufacturing, electronics, and food processing, collectively contribute to the remaining market share.

    The demand for hydrogen in these industries is influenced by factors such as technological advancements and the need for high-purity hydrogen in specific applications.Overall, the end-use industry segmentation provides valuable insights into the diverse applications of hydrogen and helps market participants identify potential growth opportunities.

    Petroleum Refining Hydrogen Generation Market Capacity Insights

    Petroleum Refining Hydrogen Generation Market Capacity Insights

    The Petroleum Refining Hydrogen Generation Market is segmented by capacity into small-scale (100,000 Nm3/hr), medium-scale (100,000-250,000 Nm3/hr), and large-scale (>250,000 Nm3/hr). The large-scale segment is expected to dominate the market in the coming years, owing to the increasing demand for hydrogen in petroleum refineries. The market is driven by the growing demand for hydrogen in petroleum refineries to remove impurities from crude oil and upgrade low-quality feedstocks. The small-scale segment is expected to witness significant growth in the coming years due to the increasing number of small-scale refineries being built around the world.

    Get more detailed insights about Petroleum Refining Hydrogen Generation Market Research Report - Forecast till 2034

    Regional Insights

    North America holds the dominant position in the Petroleum Refining Hydrogen Generation Market revenue, accounting for approximately 38% of the global market in 2023. The region's strong refining industry and stringent environmental regulations drive market growth. Europe follows North America, with a market share of around 30%. The region's mature refining industry and focus on decarbonization contribute to its significant market size. APAC is expected to witness the highest growth rate during the forecast period due to rising demand for refined petroleum products and increasing investments in hydrogen generation technologies.

    South America and MEA are expected to have a moderate growth rate, driven by increasing refining capacity and government initiatives to promote hydrogen production. The Petroleum Refining Hydrogen Generation Market segmentation data provides insights into regional market dynamics, growth drivers, and competitive landscapes, enabling stakeholders to make informed decisions and identify potential opportunities.

    Petroleum Refining Hydrogen Generation Market by Region

    Source: Primary Research, Secondary Research, Market Research Future Database and Analyst Review

    Key Players and Competitive Insights

    Major players in the Petroleum Refining Hydrogen Generation Market industry are continuously focusing on developing innovative technologies to enhance their product offerings and gain a competitive edge. Leading Petroleum Refining Hydrogen Generation Market players are also forming strategic partnerships and collaborations to expand their global reach and enhance their technological capabilities. The Petroleum Refining Hydrogen Generation Market industry is characterized by intense competition, with a number of established players vying for market share.

    These companies are investing heavily in research and development to develop new and improved technologies, as well as to expand their product portfolios. The Competitive Landscape of the Petroleum Refining Hydrogen Generation Market is expected to remain highly competitive in the coming years, with new entrants and established players alike vying for market share.Praxair, a leading company in the Petroleum Refining Hydrogen Generation Market, offers a range of hydrogen generation technologies, including steam reforming, partial oxidation, and autothermal reforming. Praxair's hydrogen generation systems are used in a variety of applications, including refineries, chemical plants, and power plants.

    The company has a global presence, with operations in over 50 countries. Praxair is committed to providing its customers with high-quality hydrogen generation solutions that meet their specific needs.Air Liquide, a competitor in the Petroleum Refining Hydrogen Generation Market, is a world leader in gases, technologies, and services for industry and health. Air Liquide offers a range of hydrogen generation technologies, including steam reforming, partial oxidation, and electrolysis. The company's hydrogen generation systems are used in a variety of applications, including refineries, chemical plants, and power plants. Air Liquide has a global presence, with operations in over 80 countries.

    Air Liquide is committed to providing its customers with innovative hydrogen generation solutions that help them meet their sustainability goals.

    Key Companies in the Petroleum Refining Hydrogen Generation Market market include

    Industry Developments

    The Petroleum Refining Hydrogen Generation Market is projected to grow from USD 3.24 billion in 2024 to USD 4.69 billion by 2034, at a CAGR of 3.76% during the forecast period. The growth of the market is attributed to the increasing demand for hydrogen in petroleum refineries for various processes such as hydrocracking, hydrotreating, and desulfurization.Recent news developments and current affairs in the Petroleum Refining Hydrogen Generation Market include:In January 2023, Air Liquide announced the construction of a new hydrogen production unit at its Port Arthur, Texas, facility.

    The unit will have a capacity of 30,000 tons per year and is expected to be operational by 2026.

    In March 2023, Linde announced the signing of a long-term contract with Marathon Petroleum Corporation to supply hydrogen to Marathon's Carson, California refinery. The contract is for a period of 20 years and will see Linde invest in a new hydrogen production unit at the Carson refinery.

    In April 2023, IHS Markit published a report on the global petroleum refining hydrogen generation market. The report forecasts that the market will grow at a CAGR of 3.76% during the period 2023-2032. The report also identifies key trends and drivers in the market, such as the increasing demand for hydrogen in petroleum refineries and the development of new hydrogen production technologies.

    Future Outlook

    Petroleum Refining Hydrogen Generation Market Future Outlook

    The Petroleum Refining Hydrogen Generation Market is projected to grow at a 3.77% CAGR from 2024 to 2035, driven by increasing demand for cleaner fuels and technological advancements in hydrogen production.

    New opportunities lie in:

    • Invest in advanced electrolysis technologies to enhance hydrogen production efficiency.
    • Develop partnerships with renewable energy providers for sustainable hydrogen sourcing.
    • Explore carbon capture integration to improve environmental compliance and market positioning.

    By 2035, the market is expected to achieve robust growth, positioning itself as a key player in the global energy transition.

    Market Segmentation

    Petroleum Refining Hydrogen Generation Market Capacity Outlook

    • Small-Scale (100,000 Nm3/hr)
    • Medium-Scale (100,000-250,000 Nm3/hr)
    • Large-Scale (>250,000 Nm3/hr)

    Petroleum Refining Hydrogen Generation Market Regional Outlook

    • North America
    • Europe
    • South America
    • Asia Pacific
    • Middle East and Africa

    Petroleum Refining Hydrogen Generation Market Feedstock Outlook

    • Natural Gas
    • Naphtha
    • Butane
    • Petroleum Coke
    • Other Feedstocks

    Petroleum Refining Hydrogen Generation Market Application Outlook

    • Hydrocracking
    • Hydrotreating
    • Fluid Catalytic Cracking
    • Catalytic Reforming
    • Other Applications

    Petroleum Refining Hydrogen Generation Market End-Use Industry Outlook

    • Petroleum Refining
    • Petrochemicals
    • Power Generation
    • Steel Manufacturing
    • Other Industries

    Petroleum Refining Hydrogen Generation Market Product Technology Outlook

    • Steam Reforming
    • Partial Oxidation
    • Autothermal Reforming
    • Electrolysis
    • Other Technologies 

    Report Scope

    Report Attribute/Metric Details
    Market Size 2024    3.24 (USD Billion)
    Market Size 2025    3.36 (USD Billion)
    Market Size 2034     4.69 (USD Billion)
    Compound Annual Growth Rate (CAGR)      3.76% (2025 - 2034)
    Report Coverage Revenue Forecast, Competitive Landscape, Growth Factors, and Trends
    Base Year 2024
    Market Forecast Period 2025 - 2034
    Historical Data 2019 - 2023
    Market Forecast Units USD Billion
    Key Companies Profiled GenCell Energy, Ballard Power Systems, Chart Industries, Inc., Hydrogenics Corporation, Plug Power Inc., Air Products and Chemicals, Inc., Nel Hydrogen Fuel Cells A/S, Air Liquide, Linde, ITM Power plc, Bloom Energy Corporation, Cummins Inc., Hyzon Motors Inc., Praxair, Proton OnSite
    Segments Covered Product Technology, Feedstock, Application, End-Use Industry, Capacity, Regional
    Key Market Opportunities Growing demand for clean fuels Hydrogen fuel cell vehicles Refinery decarbonization Green hydrogen integration Advanced technologies adoption
    Key Market Dynamics Increasing hydrogen demand Government regulations Advancements in technology Fluctuating crude oil prices Growing investments in renewable hydrogen
    Countries Covered North America, Europe, APAC, South America, MEA

    FAQs

    What is the market size of the Global Petroleum Refining Hydrogen Generation Market?

    The Petroleum Refining Hydrogen Generation Market is valued at USD 3.24 billion in 2024 and is projected to grow to USD 4.69 billion by 2034, exhibiting a CAGR of 3.76% during the forecast period.

    Which region is expected to dominate the Global Petroleum Refining Hydrogen Generation Market?

    North America is anticipated to hold the largest market share and maintain its dominance throughout the forecast period.

    What are the major growth drivers for the Global Petroleum Refining Hydrogen Generation Market?

    Increasing demand for hydrogen in the refining process to meet stringent emission regulations and the rising need for cleaner fuels are key growth drivers for the market.

    Which application segment is expected to witness the highest growth in the Global Petroleum Refining Hydrogen Generation Market?

    The steam reforming application segment is projected to expand at the highest CAGR during the forecast period due to its extensive use in hydrogen production for petroleum refining.

    Who are the key competitors in the Global Petroleum Refining Hydrogen Generation Market?

    Key players in the market include Air Liquide, Linde, Iwatani Corporation, Praxair Technology, Inc., and Haldor Topsoe.

    What are the challenges faced by the Global Petroleum Refining Hydrogen Generation Market?

    Fluctuating raw material prices and stringent environmental regulations pose challenges to the growth of the market.

    What is the impact of technological advancements on the Global Petroleum Refining Hydrogen Generation Market?

    Advancements in electrolysis and membrane technologies are expected to open new opportunities for hydrogen generation, thereby driving market growth.

    How is the Petroleum Refining Hydrogen Generation Market expected to evolve in the future?

    The market is expected to witness increasing adoption of carbon capture and storage technologies to reduce emissions, creating potential growth avenues.

    What are the key trends shaping the Global Petroleum Refining Hydrogen Generation Market?

    Growing emphasis on sustainable hydrogen production and the integration of renewable energy sources are key trends influencing the market.

    What is the outlook for the Global Petroleum Refining Hydrogen Generation Market?

    The outlook for the market is positive, driven by rising demand for cleaner fuels, supportive government policies, and technological advancements.

    Petroleum Refining Hydrogen Generation Market Research Report - Forecast till 2034 Infographic
    Free Sample Request

    Kindly complete the form below to receive a free sample of this Report

    Customer Stories

    “I am very pleased with how market segments have been defined in a relevant way for my purposes (such as "Portable Freezers & refrigerators" and "last-mile"). In general the report is well structured. Thanks very much for your efforts.”

    Victoria Milne Founder
    Case Study
    Chemicals and Materials