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    Automotive Carbon Thermoplastic Market

    ID: MRFR/AM/32271-HCR
    128 Pages
    Sejal Akre
    September 2025

    Automotive Carbon Thermoplastic Market Research Report By Application (Interior Parts, Exterior Parts, Structural Components, Under-the-Hood Components), By Type (Polymer Matrix Composites, Thermoplastic Composites, Prepregs), By End Use Vehicle Type (Passenger Cars, Light Commercial Vehicles, Heavy Commercial Vehicles), By Manufacturing Process (Injection Molding, Compression Molding, Thermoforming) and By Regional (North America, Europe, South America, Asia Pacific, Middle East and Africa) - Forecast to 2034

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    Automotive Carbon Thermoplastic Market Summary

    The Global Automotive Carbon Thermoplastic Market is projected to grow from 2.67 USD Billion in 2024 to 6.08 USD Billion by 2035, reflecting a robust CAGR of 7.77%.

    Key Market Trends & Highlights

    Automotive Carbon Thermoplastic Key Trends and Highlights

    • The market valuation is expected to reach 6.08 USD Billion by 2035, indicating substantial growth opportunities.
    • From 2025 to 2035, the market is anticipated to expand at a CAGR of 7.77%, showcasing a strong upward trend.
    • In 2024, the market is valued at 2.67 USD Billion, laying a solid foundation for future growth.
    • Growing adoption of lightweight materials due to increasing fuel efficiency regulations is a major market driver.

    Market Size & Forecast

    2024 Market Size 2.67 (USD Billion)
    2035 Market Size 6.08 (USD Billion)
    CAGR (2025-2035) 7.77%

    Major Players

    Covestro, Teijin Limited, Mitsubishi Chemical, BASF, DSM, SABIC, Solvay, Honeywell, Celanese, FSE Industries, LANXESS, PLASTIC OMNIUM, Toray Industries, Indorama Ventures, KraussMaffei

    Automotive Carbon Thermoplastic Market Trends

    The Automotive Carbon Thermoplastic Market is witnessing significant growth driven by the increasing demand for lightweight materials in vehicles aimed at enhancing fuel efficiency and reducing emissions. This shift towards sustainability is bolstered by stricter government regulations on emissions and a rising consumer preference for eco-friendly vehicles.

    Furthermore, advances in manufacturing processes and technologies are making carbon thermoplastics more accessible and affordable, thereby encouraging their adoption in the automotive industry. Opportunities in this market are abundant, particularly in the development of high-performance carbon thermoplastics tailored for specific automotive applications.

    There is potential for growth in electric vehicles (EVs), where lightweight materials play a crucial role in extending battery life and improving overall vehicle performance.

    Moreover, manufacturers are exploring partnerships and collaborations to innovate and integrate carbon thermoplastic solutions into various automotive components, which could capture a broader share of the market.

    Research and development are focusing on enhancing the properties of these materials, such as impact resistance and thermal stability, which can open new avenues for application. Trends in recent times indicate a growing shift towards incorporating advanced materials in vehicle design.

    The automotive sector is increasingly prioritizing weight reduction strategies and looking for alternatives that do not compromise on strength or durability. This trend aligns with consumers' preferences for vehicles that are not only efficient but also have a lower environmental impact.

    As the automotive landscape evolves, the commitment to sustainability and innovation continues to shape the trajectory of the carbon thermoplastic market, creating a dynamic environment for growth and exploration.

    The increasing emphasis on lightweight materials in automotive manufacturing is likely to drive the adoption of carbon thermoplastics, as they offer enhanced performance and sustainability benefits.

    U.S. Department of Energy

    Automotive Carbon Thermoplastic Market Drivers

    Market Growth Projections

    The Global Automotive Carbon Thermoplastic Market Industry is poised for substantial growth, with projections indicating an increase from 2.67 USD Billion in 2024 to 6.08 USD Billion by 2035. This growth trajectory reflects a compound annual growth rate (CAGR) of 7.77% from 2025 to 2035, driven by various factors including the increasing demand for lightweight materials, advancements in manufacturing technologies, and the rising adoption of electric vehicles. These projections highlight the market's potential and the ongoing shift towards sustainable and efficient automotive solutions.

    Enhanced Performance Characteristics

    The superior performance characteristics of carbon thermoplastics are a significant factor in their growing popularity within the Global Automotive Carbon Thermoplastic Market Industry. These materials offer excellent thermal stability, chemical resistance, and impact strength, making them ideal for various automotive applications. Their ability to withstand harsh environmental conditions while maintaining structural integrity is particularly appealing to manufacturers. As automotive designs become more complex and performance-oriented, the demand for high-performance materials like carbon thermoplastics is expected to rise, further driving market expansion.

    Regulatory Push for Emission Reductions

    The Global Automotive Carbon Thermoplastic Market Industry is significantly influenced by stringent regulations aimed at reducing vehicle emissions. Governments worldwide are implementing policies that encourage the adoption of lightweight and fuel-efficient materials in automotive manufacturing. For instance, the European Union has set ambitious targets for CO2 emissions from new cars, prompting manufacturers to explore alternatives like carbon thermoplastics. This regulatory environment is likely to drive market growth, as automakers seek to comply with these standards while maintaining performance and safety.

    Growing Demand for Lightweight Materials

    The Global Automotive Carbon Thermoplastic Market Industry is experiencing a surge in demand for lightweight materials, driven by the automotive sector's need to enhance fuel efficiency and reduce emissions. Carbon thermoplastics, known for their high strength-to-weight ratio, are increasingly being adopted in vehicle manufacturing. This trend is particularly evident in electric vehicles, where weight reduction is crucial for maximizing range. As a result, the market is projected to reach 2.67 USD Billion in 2024, with a significant portion attributed to the automotive industry's shift towards sustainable materials.

    Increasing Adoption of Electric Vehicles

    The rise in electric vehicle (EV) adoption is a key driver for the Global Automotive Carbon Thermoplastic Market Industry. As the automotive landscape shifts towards electrification, manufacturers are increasingly utilizing carbon thermoplastics to reduce vehicle weight and enhance battery efficiency. The lightweight nature of these materials contributes to longer driving ranges, which is a critical factor for consumers considering EVs. This trend is expected to sustain a compound annual growth rate (CAGR) of 7.77% from 2025 to 2035, reflecting the growing integration of carbon thermoplastics in the EV segment.

    Advancements in Manufacturing Technologies

    Innovations in manufacturing technologies are propelling the Global Automotive Carbon Thermoplastic Market Industry forward. Techniques such as injection molding and 3D printing are enhancing the production efficiency of carbon thermoplastics, allowing for more complex designs and reduced waste. These advancements not only lower production costs but also enable manufacturers to meet the increasing demand for customized automotive components. As these technologies continue to evolve, they are expected to contribute to the market's growth, with projections indicating a rise to 6.08 USD Billion by 2035.

    Market Segment Insights

    Automotive Carbon Thermoplastic Market Segment Insights

    Automotive Carbon Thermoplastic Market Segment Insights

    Automotive Carbon Thermoplastic Market Application Insights

    Automotive Carbon Thermoplastic Market Application Insights

    The Automotive Carbon Thermoplastic Market showcases a diverse range of applications, contributing significantly to the overall market dynamics and revenue generation.

    Among the various applications, the category of Interior Parts held a significant share, valued at 0.79 USD Billion in 2023 and expected to reach 1.54 USD Billion by 2032. This segment is crucial as it enhances vehicle aesthetics while simultaneously offering lightweight solutions that boost fuel efficiency.

    The Exterior Parts segment emerged as another key player in the market, holding a value of 0.61 USD Billion in 2023 and rising to 1.21 USD Billion by 2032. The importance of this segment lies in its role in improving vehicle durability and reducing overall weight, which is essential for meeting stringent regulations on emissions and safety.

    Structural Components contributed to the market with a valuation of 0.45 USD Billion in 2023, projected to grow to 0.9 USD Billion by 2032. This category is vital due to its influence on vehicle integrity and safety, making it an essential focus for automotive manufacturers.

    Automotive Carbon Thermoplastic Market Type Insights

    Automotive Carbon Thermoplastic Market Type Insights

    The growth trajectory is driven by increasing demand for lightweight and high-performance materials in the automotive sector. Within the Type segmentation, Polymer Matrix Composites have emerged as a significant contributor due to their excellent mechanical properties and versatility, making them suitable for various automotive applications.

    Thermoplastic Composites also play a crucial role, offering benefits such as recyclability and ease of processing, which align with sustainable production goals in the industry.

    Prepregs are gaining traction as well, as they provide enhanced performance characteristics and reduced production costs in composite parts manufacturing. Together, these segments contribute significantly to the Automotive Carbon Thermoplastic Market revenue, reflecting trends toward innovation, sustainability, and efficiency in automotive manufacturing.

    The Automotive Carbon Thermoplastic Market statistics highlight the consistent demand across these types, which underscores the evolving landscape and opportunities for further advancements in the market.

    Automotive Carbon Thermoplastic Market End Use Vehicle Type Insights

    Automotive Carbon Thermoplastic Market End Use Vehicle Type Insights

    Within this segment, the End Use Vehicle Type category plays a critical role in market dynamics. Passenger cars represent a significant portion of this segment, driven by the increasing demand for lightweight materials that enhance fuel efficiency and reduce emissions.

    Light commercial vehicles also hold a noteworthy share, as manufacturers seek to improve performance while adhering to stringent regulations. Heavy commercial vehicles, although less prevalent, are increasingly adopting automotive carbon thermoplastics due to their strength and durability characteristics.

    As the trend towards sustainable automotive solutions continues, the importance of carbon thermoplastics across these vehicle types grows, affirming their relevance in the Automotive Carbon Thermoplastic Market revenue landscape.

    The market growth is further supported by technological advancements in thermoplastic production and ongoing innovations aimed at improving material properties, making this sector appealing to both manufacturers and consumers alike.

    Automotive Carbon Thermoplastic Market Manufacturing Process Insights

    Automotive Carbon Thermoplastic Market Manufacturing Process Insights

    The segment has been pivotal in the industry, fueled by innovations in material processing technologies and increasing demand for lightweight automotive components. Injection Molding remains a crucial technique within this market, primarily due to its efficiency and ability to produce complex shapes, catering to the evolving requirements of vehicle manufacturers.

    Compression Molding also plays a significant role, particularly favored for its cost-effectiveness when producing larger parts in high volumes, making it attractive for mass automotive production. Furthermore, Thermoforming is gaining traction for its versatility in creating thin-walled automotive components, which is crucial for meeting the lightweight criteria without compromising strength.

    The overall market dynamics highlight a trend towards increased automation and sustainable practices, aligning with global environmental goals and enhancing the Automotive Carbon Thermoplastic Market data.

    The combination of these manufacturing processes promotes an agile production environment in which the industry can rapidly adapt to new standards and consumer preferences, providing ample opportunities for growth and innovation within the Automotive Carbon Thermoplastic Market, as evident from the market growth statistics projected into the coming years.

    Get more detailed insights about Automotive Carbon Thermoplastic Market Research Report-Forecast till 2034

    Regional Insights

    The Automotive Carbon Thermoplastic Market is experiencing significant expansion across various regions. North America led this growth, holding a majority share of 0.85 USD Billion, expected to grow to 1.7 USD Billion by 2032.

    Europe followed closely, valued at 0.65 USD Billion in 2023 and projected to reach 1.3 USD Billion in 2032, indicating its strong presence in the automotive sector. The APAC region accounted for a valuation of 0.7 USD Billion in 2023, with a notable increase to 1.4 USD Billion likely by 2032, driven by rapid industrialization and demand for lightweight materials.

    South America and MEA, representing the smallest segments, recorded valuations of 0.05 USD Billion and 0.04 USD Billion in 2023, respectively, but are both expected to reach 0.1 USD Billion by 2032, reflecting a gradual growth trend as markets develop.

    Overall, North America and Europe are the significant drivers in the Automotive Carbon Thermoplastic Market, highlighting their advanced automotive manufacturing capabilities and increasing focus on sustainable materials, while the emerging markets of APAC and others present growing opportunities for market participants.

    Automotive Carbon Thermoplastic Market Regional

    Source: Primary Research, Secondary Research, Market Research Future Database and Analyst Review

    Key Players and Competitive Insights

    The Automotive Carbon Thermoplastic Market has evolved significantly in recent years, driven by advancements in materials technology and the increasing demand for lightweight, fuel-efficient vehicles.

    As automakers seek to reduce vehicle weight to improve fuel efficiency and minimize emissions, carbon thermoplastics have emerged as an attractive alternative to traditional materials such as metals and conventional plastics.

    This competitive landscape is marked by the participation of various key players who are investing in research and development to enhance the performance characteristics of carbon thermoplastics, including their strength, durability, and processability.

    Furthermore, the market is influenced by regulatory pressures aimed at sustainability, pushing more automotive manufacturers to explore innovative materials that are cost-effective and environmentally friendly.

    Companies in this space are focusing on strategic partnerships and collaborations, adopting advanced manufacturing processes, and expanding their product portfolios to capitalize on emerging opportunities.

    Covestro stands out in the Automotive Carbon Thermoplastic Market with its commitment to innovation and sustainability.

    The company has established itself as a leader by utilizing advanced polymer technologies to create high-performance carbon thermoplastic solutions that meet the demanding requirements of the automotive industry.

    Covestro's strengths lie in its extensive research capabilities, enabling it to develop custom-tailored materials that enhance vehicle design and manufacturability while ensuring compliance with stringent environmental standards.

    The company has invested significantly in sustainability initiatives and circular economy projects, enhancing its reputation as a forward-thinking provider of eco-friendly solutions.

    Furthermore, Covestro's robust supply chain and global presence allow it to serve a diverse range of automotive customers, providing them with reliable access to innovative materials suited for a wide array of applications within vehicles.

    Teijin Limited holds a significant position in the Automotive Carbon Thermoplastic Market through its focus on high-performance materials and technological advancements. The company specializes in the development and production of lightweight composite materials, effectively addressing the automotive industry's need for efficient fuel consumption.

    Teijin Limited leverages its extensive expertise in fiber and resin technology to manufacture carbon thermoplastic products that offer superior strength-to-weight ratios and impact resistance. This positions the company well to cater to the evolving needs of automotive manufacturers looking to adopt sustainable practices without compromising on safety or performance.

    Teijin's strategic alliances and collaborative efforts with automotive manufacturers further enhance its market presence, allowing it to innovate continuously and adapt to the changing landscape of automotive design and production.

    The company's emphasis on research and development ensures that it remains at the forefront of carbon thermoplastic innovations, contributing significantly to enhanced performance in automotive applications.

    Key Companies in the Automotive Carbon Thermoplastic Market market include

    Industry Developments

    • Q2 2024: Teijin to Expand Carbon Fiber Reinforced Thermoplastic Production Capacity in Europe Teijin Limited announced plans to expand its carbon fiber reinforced thermoplastic (CFRTP) production capacity at its European facility to meet growing demand from the automotive sector for lightweight materials. The expansion is expected to be completed by late 2025 and will support increased supply to European automakers.
    • Q1 2024: SGL Carbon and Solvay Announce Partnership to Develop Next-Generation Carbon Thermoplastic Composites for Automotive SGL Carbon and Solvay entered a strategic partnership to co-develop advanced carbon thermoplastic composite materials targeting automotive applications, aiming to accelerate the adoption of lightweight solutions in electric and hybrid vehicles.
    • Q2 2024: Toray Industries Launches New Carbon Fiber Thermoplastic Line for Automotive Applications Toray Industries unveiled a new production line dedicated to carbon fiber reinforced thermoplastics for automotive use at its facility in Japan, increasing its annual output capacity to address rising demand from global automakers.
    • Q3 2024: BASF Opens New R&D Center for Automotive Thermoplastic Composites in Germany BASF inaugurated a research and development center focused on automotive thermoplastic composites in Ludwigshafen, Germany, to accelerate innovation in lightweight materials for electric vehicles and next-generation mobility.
    • Q2 2024: Faurecia Wins Contract to Supply Carbon Thermoplastic Components for Major European EV Platform Faurecia secured a multi-year contract to supply carbon thermoplastic structural components for a leading European electric vehicle platform, marking a significant expansion of its lightweight materials business.
    • Q1 2024: Teijin Launches New Carbon Fiber Thermoplastic Material for Mass-Production Automotive Parts Teijin Limited introduced a new carbon fiber reinforced thermoplastic material designed for high-volume automotive production, enabling faster cycle times and improved recyclability for automakers.
    • Q4 2024: Hexcel Announces $100 Million Investment in U.S. Carbon Thermoplastic Manufacturing Facility Hexcel Corporation announced a $100 million investment to build a new manufacturing facility in the United States dedicated to carbon thermoplastic composites for automotive and aerospace customers, with operations expected to begin in 2025.
    • Q2 2025: Mitsubishi Chemical Group Acquires Stake in European Automotive Thermoplastics Startup Mitsubishi Chemical Group acquired a minority stake in a European startup specializing in carbon thermoplastic solutions for the automotive industry, aiming to strengthen its position in the fast-growing lightweight materials market.
    • Q1 2025: Lanxess Expands Thermoplastic Composite Production for Automotive Sector in China Lanxess AG announced the expansion of its thermoplastic composite production capacity at its Changzhou site in China, targeting increased demand from Chinese and international automakers for lightweight carbon fiber materials.
    • Q3 2024: Magna International and Covestro Sign Agreement to Develop Recyclable Carbon Thermoplastic Parts Magna International and Covestro signed a collaboration agreement to jointly develop recyclable carbon thermoplastic components for automotive applications, focusing on sustainability and circular economy goals.
    • Q2 2024: Toray Industries Receives Regulatory Approval for New Carbon Thermoplastic Plant in Hungary Toray Industries received regulatory approval to construct a new carbon thermoplastic manufacturing plant in Hungary, which will supply European automotive OEMs with advanced lightweight materials.
    • Q1 2025: Celanese Completes Acquisition of Automotive Thermoplastics Business from DuPont Celanese Corporation completed the acquisition of DuPont’s automotive thermoplastics business, expanding its portfolio of carbon fiber reinforced materials for the global automotive industry.

    Future Outlook

    Automotive Carbon Thermoplastic Market Future Outlook

    The Automotive Carbon Thermoplastic Market is projected to grow at a 7.77% CAGR from 2024 to 2035, driven by advancements in lightweight materials, sustainability initiatives, and increased automotive production.

    New opportunities lie in:

    • Invest in R&D for innovative carbon thermoplastic composites to enhance performance and reduce weight.
    • Develop strategic partnerships with automotive manufacturers to integrate carbon thermoplastics in electric vehicle production.
    • Explore recycling technologies for carbon thermoplastics to meet sustainability goals and reduce costs.

    By 2035, the market is expected to achieve substantial growth, positioning itself as a leader in automotive materials.

    Market Segmentation

    Automotive Carbon Thermoplastic Market Type Outlook

    • Polymer Matrix Composites
    • Thermoplastic Composites
    • Prepregs

    Automotive Carbon Thermoplastic Market Regional Outlook

    • North America
    • Europe
    • South America
    • Asia Pacific
    • Middle East and Africa

    Automotive Carbon Thermoplastic Market Application Outlook

    • Interior Parts
    • Exterior Parts
    • Structural Components
    • Under-the-Hood Components

    Automotive Carbon Thermoplastic Market End Use Vehicle Type Outlook

    • Passenger Cars
    • Light Commercial Vehicles
    • Heavy Commercial Vehicles

    Automotive Carbon Thermoplastic Market Manufacturing Process Outlook

    • Injection Molding
    • Compression Molding
    • Thermoforming

    Report Scope

    Report Attribute/Metric Details
    Market Size 2024    2.67 (USD Billion)
    Market Size 2025    2.87 (USD Billion)
    Market Size 2034     5.64 (USD Billion)
    Compound Annual Growth Rate (CAGR)      7.78% (2025 - 2034)
    Report Coverage Revenue Forecast, Competitive Landscape, Growth Factors, and Trends
    Base Year 2024
    Market Forecast Period 2025 - 2034
    Historical Data 2019 - 2023
    Market Forecast Units USD Billion
    Key Companies Profiled Covestro, Teijin Limited, Mitsubishi Chemical, BASF, DSM, SABIC, Solvay, Honeywell, Celanese, FSE Industries, LANXESS, PLASTIC OMNIUM, Toray Industries, Indorama Ventures, KraussMaffei
    Segments Covered Application, Type, End Use Vehicle Type, Manufacturing Process, Regional
    Key Market Opportunities Growing demand for lightweight materials, Increased focus on sustainability initiatives, Expansion in electric vehicle production, Advancements in recycling methods, Rising automotive industry investments
    Key Market Dynamics rising demand for lightweight materials, increasing electric vehicle production, stringent environmental regulations, advancements in manufacturing technology, growing focus on sustainable solutions
    Countries Covered North America, Europe, APAC, South America, MEA

    FAQs

    What is the expected market size of the Automotive Carbon Thermoplastic Market by 2034?

    The Automotive Carbon Thermoplastic Market is expected to reach a value of 5.64 USD Billion by 2034.

    What is the projected compound annual growth rate (CAGR) for the Automotive Carbon Thermoplastic Market from 2025 to 2034?

    The expected CAGR for the Automotive Carbon Thermoplastic Market is 7.78% from 2025 to 2034.

    Which region is anticipated to have the largest market share in the Automotive Carbon Thermoplastic Market by 2032?

    North America is anticipated to have the largest market share, valued at 1.7 USD Billion by 2032.

    What will be the market size for Automotive Carbon Thermoplastic's Interior Parts application by 2032?

    The market size for Automotive Carbon Thermoplastic's Interior Parts application is projected to reach 1.54 USD Billion by 2032.

    Who are the top competitors in the Automotive Carbon Thermoplastic Market?

    Major players in the market include Covestro, Teijin Limited, Mitsubishi Chemical, BASF, and DSM.

    What is the expected market size for Exterior Parts application in the Automotive Carbon Thermoplastic Market by 2032?

    The expected market size for Exterior Parts application is projected to be 1.21 USD Billion by 2032.

    What is the forecasted market value for Structural Components application by 2032?

    The forecasted market value for Structural Components applications is expected to reach 0.9 USD Billion by 2032.

    How much is the Under-the-Hood Components market segment expected to be valued by 2032?

    The Under-the-Hood Components segment is expected to be valued at 0.85 USD Billion by 2032.

    What is the market size of the Automotive Carbon Thermoplastic Market in the APAC region by 2032?

    The market size for the APAC region is projected to be 1.4 USD Billion by 2032.

    What are the key drivers of growth in the Automotive Carbon Thermoplastic Market?

    Key drivers of growth include the increasing demand for lightweight materials and the growing emphasis on fuel efficiency in the automotive industry.

    Automotive Carbon Thermoplastic Market Research Report-Forecast till 2034 Infographic
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