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US Sintered Steel Market

ID: MRFR/CnM/16083-HCR
111 Pages
Chitranshi Jaiswal
October 2025

US Sintered Steel Market Research Report: By Steel Type (Stainless Steel, Carbon Steel, Alloy Steel, Tool Steel), By Process (Metal Injection Molding, Additive Manufacturing, Conventional Manufacturing, Powder Forged Manufacturing), By Application (Engines, Transmissions, Bodies, Chassis, Drivetrains, Electrical Appliances, Others) and By End Use Industry (Transportation, Electrical, Industrial, Others) - Forecast to 2035

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US Sintered Steel Market Summary

As per Market Research Future analysis, the US sintered steel market Size was estimated at 4200.0 USD Million in 2024. The US sintered steel market is projected to grow from 4338.6 USD Million in 2025 to 6000.0 USD Million by 2035, exhibiting a compound annual growth rate (CAGR) of 3% during the forecast period 2025 - 2035

Key Market Trends & Highlights

The US sintered steel market is poised for growth driven by technological advancements and increasing demand across various sectors.

  • Technological advancements in sintering processes are enhancing production efficiency and material properties.
  • Sustainability and environmental considerations are becoming central to manufacturing practices in the sintered steel market.
  • The automotive sector remains the largest segment, while aerospace applications are emerging as the fastest-growing segment.
  • Rising demand from the automotive sector and increased investment in manufacturing technologies are key drivers of market expansion.

Market Size & Forecast

2024 Market Size 4200.0 (USD Million)
2035 Market Size 6000.0 (USD Million)
CAGR (2025 - 2035) 3.3%

Major Players

BASF (DE), GKN Powder Metallurgy (GB), Höganäs (SE), Hitachi Metals (JP), Kennametal (US), Mitsubishi Materials (JP), Rio Tinto (GB), Sintered Metals (US), Sumitomo Electric Industries (JP)

US Sintered Steel Market Trends

The sintered steel market is currently experiencing a notable transformation, driven by advancements in manufacturing technologies and increasing demand across various sectors. The automotive and aerospace industries are particularly influential, as they seek materials that offer enhanced performance and reduced weight. This shift towards lightweight components is prompting manufacturers to explore sintered steel as a viable alternative to traditional materials. Additionally, the growing emphasis on sustainability is encouraging companies to adopt sintering processes that minimize waste and energy consumption, aligning with broader environmental goals. Moreover, the sintered steel market is witnessing a rise in applications beyond traditional uses. Industries such as electronics and medical devices are beginning to recognize the benefits of sintered steel, which include superior mechanical properties and design flexibility. As these sectors expand, the demand for customized sintered components is likely to increase, fostering innovation and collaboration among manufacturers. Overall, the sintered steel market appears poised for growth, driven by technological advancements and evolving industry needs.

Technological Advancements in Sintering Processes

Recent innovations in sintering technologies are enhancing the efficiency and quality of sintered steel production. Techniques such as additive manufacturing and advanced sintering methods are enabling the creation of complex geometries and improved material properties. This trend is likely to attract more industries to adopt sintered steel for their applications.

Sustainability and Environmental Considerations

The push for sustainable manufacturing practices is influencing the sintered steel market. Companies are increasingly focusing on reducing their carbon footprint and waste generation. Sintering processes that utilize recycled materials and energy-efficient methods are becoming more prevalent, aligning with the growing demand for environmentally friendly solutions.

Expansion into New Applications

The sintered steel market is diversifying as new applications emerge in sectors such as electronics and medical devices. The unique properties of sintered steel, including its strength and design versatility, are making it an attractive option for manufacturers in these fields. This trend suggests a potential for significant growth as industries seek innovative materials.

Market Segment Insights

By Type: Stainless Steel (Largest) vs. Tool Steel (Fastest-Growing)

In the US sintered steel market, the distribution among the type segments showcases a competitive landscape, dominated by Stainless Steel which holds the largest market share. Its versatility and corrosion-resistant properties make it the preferred choice in various applications. Following closely are Carbon Steel and Alloy Steel, while Tool Steel, though smaller in share, is gaining traction in specific manufacturing sectors, becoming a noteworthy player in recent years. Growth trends reveal that while Stainless Steel remains the stronghold, Tool Steel is emerging as the fastest-growing segment, driven by increasing demand in precision tooling and manufacturing applications. The rise in automation and advanced manufacturing techniques is fueling the need for high-performance materials. As industries seek greater durability and dimensional accuracy, Tool Steel's appeal continues to strengthen, indicating a shift in the market dynamics favoring specialized applications.

Stainless Steel (Dominant) vs. Tool Steel (Emerging)

Stainless Steel is characterized by its exceptional resistance to rust and oxidation, making it a dominant player in the US sintered steel market. Its broad application across industries including automotive, aerospace, and construction underscores its significance and prevailing demand. On the other hand, Tool Steel is emerging rapidly due to its superior hardness and resistance to deformation, which are essential in manufacturing cutting tools and dies. The increase in automation and high-precision machinery is propelling Tool Steel's growth, appealing to sectors necessitating robust performance under stress. As both segments continue to evolve, the need for innovation and tailored solutions remains paramount.

By Process: Metal Injection Molding (Largest) vs. Additive Manufacturing (Fastest-Growing)

The US sintered steel market exhibits a diverse distribution among its key manufacturing processes. Metal Injection Molding (MIM) leads the segment with the largest market share, attributed to its ability to produce complex geometries and high precision parts. Meanwhile, Additive Manufacturing (AM) is gaining traction, catering to niche applications with its innovative approaches and reduced material waste, though it currently holds a smaller share compared to MIM. Growth trends in the segment are significantly influenced by technological advancements and increasing demand for lightweight components across various industries. The rapid adoption of Additive Manufacturing is fueled by its cost-effectiveness and customization capabilities, making it the fastest-growing process. Additionally, the continuous improvements in efficiency and material formulations enhance the competitiveness of Conventional Manufacturing and Powder Forged Manufacturing, which remain integral to the market.

Metal Injection Molding (Dominant) vs. Additive Manufacturing (Emerging)

Metal Injection Molding (MIM) serves as the dominant process in the US sintered steel market, known for its unmatched capability to produce intricate parts with high-density material. It is widely utilized in automotive, electronics, and medical applications, owing to its effectiveness in mass-production scenarios. On the other hand, Additive Manufacturing stands as an emerging process, characterized by its layer-by-layer approach, allowing for significant design flexibility and rapid prototyping. This method is currently appealing to innovators looking to create customized solutions. The rise of Additive Manufacturing is particularly noteworthy, as it offers solutions that respond to evolving demands for efficiency and sustainability, positioning it as a key player for the future.

By Application: Engines (Largest) vs. Transmissions (Fastest-Growing)

In the US sintered steel market, the application segment showcases a diverse distribution where engines account for the largest share, reflecting their essential role in automotive manufacturing. Transmissions also represent a significant portion and are recognized as a growth engine for the market, driven by advancements in automotive technology and the shift towards more efficient drivetrains. Recently, the fastest-growing segment has been transmissions, which are benefiting from the increase in demand for electric vehicles and hybrid models. This trend is spurred by regulatory pressures for lower emissions and the need for higher efficiency in vehicles. Other applications like bodies, chassis, and electrical appliances are contributing steadily but are growing at a slower rate compared to the dominant and emerging segments.

Engines (Dominant) vs. Transmissions (Emerging)

Engines are the dominant application in the US sintered steel market, primarily due to their critical function in performance and reliability within vehicles. The materials used in engine components are highly engineered to withstand high temperatures and stresses, making sintered steel an ideal choice. Meanwhile, transmissions represent an emerging application, rapidly gaining importance as the automotive industry shifts towards more complex systems that require lightweight yet durable components. This transition is encouraging innovations in sintered steel technologies, expanding the application scope to include higher efficiency and more precise manufacturing processes aimed at meeting stringent performance requirements.

By End Use Industry: Transportation (Largest) vs. Electrical (Fastest-Growing)

The US sintered steel market demonstrates a diverse range of applications within the end use industry, with transportation capturing the largest share due to its substantial demand in automotive and aerospace sectors. This segment is followed by electrical and industrial uses, which collectively reflect a growing trend toward automation and advanced technology integration in manufacturing processes. Meanwhile, the 'others' category indicates niche applications that are also playing an increasingly significant role in overall market dynamics. Growth trends in the end use industry are shaped by evolving consumer demands and technological advancements. Transportation's steady demand is driven by the need for lightweight and durable materials in vehicles, while the electrical segment is poised for rapid growth as industries adopt more efficient energy solutions. Industrial applications are also benefiting from investments in infrastructure and the ongoing shift towards sustainable practices, positioning them to expand in the upcoming years.

Transportation: Dominant vs. Electrical: Emerging

Transportation stands as the dominant segment in the US sintered steel market, characterized by its vast applications in automotive manufacturing, aerospace components, and heavy machinery. With a focus on high-strength materials, this segment benefits from innovations in design and production, ensuring maximum efficiency and safety. In contrast, the electrical segment is emerging rapidly, driven by advancements in energy management systems and the increasing demand for electric vehicles and renewable energy sources. As companies transition to greener alternatives, sintered steel's role in creating lightweight and efficient components becomes critical, establishing its importance in both current and future market landscapes.

Get more detailed insights about US Sintered Steel Market

Key Players and Competitive Insights

The sintered steel market exhibits a dynamic competitive landscape characterized by innovation and strategic partnerships. Key players such as Kennametal (US), Höganäs (SE), and GKN Powder Metallurgy (GB) are actively shaping the market through their distinct operational focuses. Kennametal (US) emphasizes advanced manufacturing techniques and sustainability, aiming to enhance product performance while reducing environmental impact. Höganäs (SE) leverages its expertise in powder metallurgy to drive innovation in material properties, positioning itself as a leader in high-performance applications. GKN Powder Metallurgy (GB) focuses on expanding its global footprint through strategic acquisitions and collaborations, thereby enhancing its production capabilities and market reach. Collectively, these strategies foster a competitive environment that prioritizes technological advancement and operational efficiency.In terms of business tactics, companies are increasingly localizing manufacturing to reduce lead times and optimize supply chains. This approach appears to be a response to the growing demand for customized solutions and rapid delivery. The market structure is moderately fragmented, with several key players exerting influence over specific segments. The collective actions of these companies suggest a trend towards consolidation, as they seek to enhance their competitive positioning through strategic alliances and mergers.

In October GKN Powder Metallurgy (GB) announced a strategic partnership with a leading automotive manufacturer to develop advanced sintered components for electric vehicles. This collaboration is likely to enhance GKN's capabilities in producing lightweight, high-strength materials, aligning with the automotive industry's shift towards sustainability and efficiency. Such partnerships may significantly bolster GKN's market presence and technological prowess.

In September Höganäs (SE) launched a new line of sintered steel products designed specifically for the aerospace sector. This initiative reflects Höganäs's commitment to innovation and its strategic focus on high-value applications. By catering to the stringent requirements of the aerospace industry, Höganäs positions itself to capture a growing segment of the market that demands superior material performance and reliability.

In November Kennametal (US) unveiled a new digital platform aimed at optimizing the sintering process through AI-driven analytics. This technological advancement is indicative of the broader trend towards digitalization within the industry. By integrating AI into its operations, Kennametal seeks to enhance production efficiency and reduce costs, thereby reinforcing its competitive edge in a rapidly evolving market.

As of November the competitive trends in the sintered steel market are increasingly defined by digitalization, sustainability, and the integration of advanced technologies. Strategic alliances are becoming pivotal in shaping the landscape, as companies collaborate to leverage complementary strengths. The shift from price-based competition to a focus on innovation, technology, and supply chain reliability is evident. Moving forward, competitive differentiation will likely hinge on the ability to adapt to these trends, with companies that prioritize technological advancements and sustainable practices poised to lead the market.

Key Companies in the US Sintered Steel Market include

Industry Developments

The US Sintered Steel Market has recently witnessed significant developments, with companies such as Parker Hannifin Corporation and Kennametal Inc expanding their product portfolios to meet rising demand in various sectors, particularly automotive and aerospace. In June 2023, Magneti Marelli announced the launch of a new line of sintered steel components aimed at enhancing vehicle performance and reducing emissions. Harris Products Group has also reported increased investments in Research and Development to innovate their offerings in sintered products.

Currently, Miba AG's acquisition of a stake in a leading US sintered steel startup in September 2023 is set to accelerate technological advancements in manufacturing processes. Additionally, ongoing trends show a strong growth in the market valuation of companies like GKN Powder Metallurgy, influenced by the growing emphasis on lightweight materials in industrial applications. Amid these developments, the overall sentiment in the US Sintered Steel Market remains optimistic, with players actively seeking collaborations to leverage advancements in sintering technologies and improve their competitive positioning.

Future Outlook

US Sintered Steel Market Future Outlook

The sintered steel market is projected to grow at a 3.3% CAGR from 2025 to 2035, driven by advancements in manufacturing technologies and increasing demand in automotive applications.

New opportunities lie in:

  • Development of high-performance sintered steel for electric vehicle components.
  • Expansion into additive manufacturing for customized sintered products.
  • Strategic partnerships with automotive manufacturers for tailored sintered solutions.

By 2035, the sintered steel market is expected to achieve robust growth, driven by innovation and strategic collaborations.

Market Segmentation

US Sintered Steel Market Type Outlook

  • Stainless Steel
  • Carbon Steel
  • Alloy Steel
  • Tool Steel

US Sintered Steel Market Process Outlook

  • Metal Injection Molding (Mim)
  • Additive Manufacturing (Am)
  • Conventional Manufacturing
  • Powder Forged Manufacturing

US Sintered Steel Market Application Outlook

  • Engines
  • Transmissions
  • Bodies
  • Chassis
  • Drivetrains
  • Electrical Appliances
  • Others

US Sintered Steel Market End Use Industry Outlook

  • Transportation
  • Electrical
  • Industrial
  • Others

Report Scope

MARKET SIZE 20244200.0(USD Million)
MARKET SIZE 20254338.6(USD Million)
MARKET SIZE 20356000.0(USD Million)
COMPOUND ANNUAL GROWTH RATE (CAGR)3.3% (2025 - 2035)
REPORT COVERAGERevenue Forecast, Competitive Landscape, Growth Factors, and Trends
BASE YEAR2024
Market Forecast Period2025 - 2035
Historical Data2019 - 2024
Market Forecast UnitsUSD Million
Key Companies Profiled["BASF (DE)", "GKN Powder Metallurgy (GB)", "Höganäs (SE)", "Hitachi Metals (JP)", "Kennametal (US)", "Mitsubishi Materials (JP)", "Rio Tinto (GB)", "Sintered Metals (US)", "Sumitomo Electric Industries (JP)"]
Segments CoveredType, Process, Application, End Use Industry
Key Market OpportunitiesAdvancements in additive manufacturing technologies enhance customization in the sintered steel market.
Key Market DynamicsTechnological advancements and regulatory changes drive innovation and competition in the sintered steel market.
Countries CoveredUS
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FAQs

What is the projected market size of the US Sintered Steel Market in 2024?

The US Sintered Steel Market is projected to be valued at 3.5 billion USD in 2024.

What is the expected value of the US Sintered Steel Market by 2035?

By 2035, the US Sintered Steel Market is expected to reach a value of 5.5 billion USD.

What is the compound annual growth rate (CAGR) for the US Sintered Steel Market from 2025 to 2035?

The CAGR for the US Sintered Steel Market is expected to be 4.195% from 2025 to 2035.

Which steel type holds the highest market value in 2024 within the US Sintered Steel Market?

In 2024, Carbon Steel is projected to hold the highest market value at 1.2 billion USD.

What is the market value of Stainless Steel in the US Sintered Steel Market for 2035?

The market value of Stainless Steel in the US Sintered Steel Market is expected to be 1.6 billion USD in 2035.

Who are the major players in the US Sintered Steel Market?

Major players in the US Sintered Steel Market include Parker Hannifin Corporation, Magneti Marelli, and Kennametal Inc.

What are the growth opportunities present in the US Sintered Steel Market?

There are significant growth opportunities driven by advancements in manufacturing technologies and increasing demand for high-performance materials.

What is the market value of Tool Steel for the US Sintered Steel Market in 2024?

Tool Steel is valued at 0.4 billion USD in the US Sintered Steel Market in 2024.

How do market conditions affect the growth rate of the US Sintered Steel Market?

Market conditions such as raw material costs and technological innovations highly influence the growth rate and development trajectory of the US Sintered Steel Market.

What challenges could impact the US Sintered Steel Market's growth?

Challenges such as fluctuating raw material prices and competition from alternative materials may impact the growth of the US Sintered Steel Market.

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