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US Rigid Packaging Market US Rigid Packaging Market Research Report: By Material (Metals, Plastics, Glass, Paperboard), By Product (Bottle & Jars, Trays, Boxes, Containers, Cans) and By Application (Food & Beverage, Healthcare, Personal Care, Consumer Goods) - Forecast to 2035


ID: MRFR/PNT/16038-HCR | 100 Pages | Author: MRFR Research Team| May 2025


US Rigid Packaging Market

US Rigid Packaging Market Research Report: By Material (Metals, Plastics, Glass, Paperboard), By Product (Bottle & Jars, Trays, Boxes, Containers, Cans) and By Application (Food & Beverage, Healthcare, Personal Care, Consumer Goods) - Forecast to 2035.


US Rigid Packaging Market Overview:


As per MRFR analysis, the US Rigid Packaging Market Size was estimated at 54 (USD Billion) in 2023. The US Rigid Packaging Market Industry is expected to grow from 66.8(USD Billion) in 2024 to 137.85 (USD Billion) by 2035. The US Rigid Packaging Market CAGR (growth rate) is expected to be around 6.808% during the forecast period (2025 - 2035).


Key US Rigid Packaging Market Trends Highlighted


The US Rigid Packaging Market is currently experiencing significant trends driven by evolving consumer preferences and regulatory changes. There is a continued shift towards sustainable packaging solutions, as both manufacturers and consumers are increasingly focused on environmental impact. This trend is supported by legislation at both state and federal levels aimed at reducing plastic waste. The demand for recyclable and reusable materials is growing, prompting brands to adopt eco-friendly materials in their packaging. Additionally, convenience and functionality are becoming essential drivers in the market. Consumers are seeking packaging that not only protects the product but also enhances user experience, leading to innovations in design and technology.For instance, visually appealing package designs and ergonomic features are becoming more prevalent, as they help in attracting consumers and improving usability. Opportunities are also emerging in sectors such as food and beverage, pharmaceuticals, and personal care products. The shift towards e-commerce further highlights the need for durable yet lightweight materials that can withstand shipping without compromising product integrity. The food and beverage industry, in particular, is leaning towards rigid packaging options that extend shelf life while maintaining freshness, catering to the increasing demand for high-quality products. Overall, the US Rigid Packaging Market is adapting to these trends through innovation and a focus on sustainability.Companies that can successfully integrate eco-conscious practices with consumer demands for convenience and design are likely to gain a competitive edge in this dynamic market.

US Rigid Plastic Packaging Market size

Source: Primary Research, Secondary Research, MRFR Database and Analyst Review


US Rigid Packaging Market Drivers

Increase in E-Commerce Activities


The rapid growth of e-commerce in the United States is driving the demand for rigid packaging. With the U.S. e-commerce sales reaching over USD 850 billion in 2021, according to the U.S. Department of Commerce, the need for robust, durable packaging solutions has surged to protect products during transit. Major companies like Amazon and Walmart are continually investing in their logistics and packaging strategies to enhance efficiency and reduce damage rates, contributing to the overall growth of the US Rigid Packaging Market Industry.The rise in online shopping, driven by changing consumer behavior, necessitates high-quality packaging that ensures product safety, significantly fueling demand for rigid packaging solutions.


Focus on Sustainable Packaging Alternatives


Sustainability is becoming a key consideration in the U.S. packaging industry, with consumers increasingly demanding environmentally friendly choices. According to a survey by the American Packaging Association, over 66% of consumers are willing to pay more for sustainable packaging. This growing demand has prompted major manufacturers to innovate and develop biodegradable and recyclable rigid packaging solutions. Companies like Coca-Cola and Unilever are committing to using sustainable packaging materials, which is expected to drive the growth of the US Rigid Packaging Market Industry as brands adapt to meet consumer preferences and comply with environmental regulations.


Technological Advancements in Packaging Solutions


The US Rigid Packaging Market Industry is experiencing significant growth due to technological advancements in packaging. These innovations include the development of smart packaging solutions that utilize sensors and QR codes to provide consumers with information about product freshness and safety. According to the Flexible Packaging Association, the adoption of smart technology is projected to enhance the shelf life of products, thereby increasing their market potential.Companies like Amcor and WestRock are leading the way by investing in Research and Development to integrate new technologies into their packaging solutions, driving continued market growth.

US Rigid Packaging Market Segment Insights:

Rigid Packaging Market Material Insights



The US Rigid Packaging Market is experiencing notable growth driven by diverse materials utilized in packaging solutions. The Material segment encompasses a range of options including Metals, Plastics, Glass, and Paperboard, each contributing uniquely to the market landscape. While Plastics remain the most widely adopted material due to their lightweight, versatile, and cost-effective properties, Metal packaging is recognized for its robustness and recyclability, making it a favorite in food and beverage sectors, where product preservation is crucial.Glass packaging stands out for its premium quality and aesthetic appeal, typically used in the cosmetics and specialty food industries, where the product's presentation can influence consumer purchasing decisions. Paperboard, on the other hand, appeals to the growing trend of sustainability, as it is easily recyclable and a preferred choice for eco-conscious brands looking to reduce plastic usage. Market trends indicate a rising consumer preference for sustainable and recyclable materials, shifting demand towards options that meet environmental standards.Regulatory factors also play a significant role in shaping material choices, as stricter guidelines around waste and recycling influence manufacturers' decisions. Challenges in the segment include volatility in raw material prices and competition from alternative packaging solutions. Nonetheless, various opportunities for innovation, such as the development of biodegradable plastics and advanced recycling technologies, are being explored to enhance performance and sustainability in the rigid packaging industry. Overall, the segmentation within the US Rigid Packaging Market emphasizes a strategic focus on material selection, addressing both functionality and consumer preferences, while tackling sustainability challenges through innovative solutions.


US Rigid Plastic Packaging Market segment

Source: Primary Research, Secondary Research, MRFR Database and Analyst Review

Rigid Packaging Market Product Insights



The US Rigid Packaging Market focuses on various product types including bottles and jars, trays, boxes, containers, and cans, each playing a vital role in the industry landscape. Bottles and jars lead the market due to their versatility and wide application in food, beverage, and personal care sectors. Trays are increasingly gaining traction in the food packaging segment, especially for ready-to-eat meals, as they provide convenience and enhanced product visibility. Boxes offer substantial strength and durability for shipping and retail display, catering to e-commerce growth.Containers serve a dual purpose, catering to both storage and transportation needs, making them crucial in logistics and supply chain management. Cans remain predominant in beverage packaging, driven by their recyclability and ability to preserve product freshness. The US Rigid Packaging Market is characterized by growing consumer trends towards convenience, sustainability, and product differentiation, pushing the demand for innovative and eco-friendly packaging solutions. As the market evolves, producing more sustainable materials will provide considerable opportunities for transformation and growth, shaping the future of these rigid packaging product types in the United States.

Rigid Packaging Market Application Insights



The US Rigid Packaging Market is significantly influenced by its diverse applications, particularly in sectors like Food and Beverage, Healthcare, Personal Care, and Consumer Goods. The Food and Beverage segment plays a crucial role in the market, as it encompasses a wide variety of products that require durable packaging solutions to ensure freshness and safety, thus driving substantial demand. In the Healthcare sector, compliance with stringent regulations has led to increased utilization of rigid packaging to maintain product integrity and enhance patient safety.The Personal Care industry benefits from packaging that provides both functionality and appealing aesthetics, significantly influencing consumer purchase decisions. Consumer Goods remain a dominant force in the market, highlighting the need for innovative packaging solutions that balance convenience and sustainability. Collectively, these applications reflect a robust trend towards eco-friendly materials and designs, driven by increasing consumer awareness of environmental issues. The ongoing market growth is supported by evolving consumer preferences and technological advancements, which indicate promising opportunities within each application area, thus forming a critical part of the overall US Rigid Packaging Market landscape.

US Rigid Packaging Market Key Players and Competitive Insights:


The US Rigid Packaging Market is characterized by a robust competitive landscape marked by innovation, sustainability, and technological advancements. Companies within this sector are continually evolving to meet the stringent demands of consumers and regulatory bodies, focusing on key attributes such as design, material efficiency, and recyclability. The market has seen a shift towards environmentally friendly packaging solutions, driven by both consumer preferences and legislative pressures aimed at reducing plastic waste. In this dynamic environment, players are leveraging strategic collaborations, mergers, and acquisitions to enhance their product offerings and expand their market reach. Overall, the pursuit of operational excellence and adaptability is crucial as firms navigate the ever-changing consumption patterns and sustainability goals prevalent in the US.Berry Global stands out within the US Rigid Packaging Market due to its extensive product range and deep market penetration. The company leverages its innovative approach to develop high-performance packaging solutions that cater to diverse industries, including food, healthcare, and consumer goods. Berry Global's strength lies in its commitment to sustainability and circular economy principles; the company actively invests in technology that allows for the recycling and reusability of its products. Their broad manufacturing capabilities and agile supply chain enable Berry Global to respond effectively to customer needs and market trends, thus solidifying their position as a leader in the rigid packaging space. Additionally, their strong distribution networks and partnerships enhance their market presence across the United States, fostering continual growth in an increasingly competitive environment.Sealed Air has carved a significant niche in the US Rigid Packaging Market, with a strong emphasis on packaging solutions that provide protection, sustainability, and efficiency. The company is recognized for its innovative product lines, which include specialized rigid containers and tamper-evident packaging aimed at various sectors such as food and beverage, healthcare, and industrial applications. Sealed Air emphasizes its commitment to reducing waste and minimizing environmental impact through the creation of products that utilize fewer resources and promote recyclability. Their strategic focus on mergers and acquisitions has further reinforced their market presence, allowing for enhanced capabilities and the integration of cutting-edge technologies. In addition to their extensive portfolio, Sealed Air remains agile in responding to the evolving needs of customers, making them a formidable player in the US rigid packaging landscape.


Key Companies in the US Rigid Packaging Market Include:

Berry Global


Sealed Air


Dart Container


Crown Holdings


Greif


Sonoco Products


WestRock


Mondi Group


Tetra Pak


Silgan Holdings


Alpack Industries


Platinum Equity


Amcor


Graham Packaging


Ball Corporation


US Rigid Packaging Market Industry Developments


The US Rigid Packaging Market has recently seen various developments and current affairs impacting its landscape. Companies such as Berry Global and Sealed Air are focusing on sustainable packaging solutions while keeping an eye on market growth driven by increasing demand from the food and beverage sector. Notably, in May 2023, Tetra Pak announced an investment to enhance its production capacities, looking to innovate and meet rising environmental standards. Meanwhile, Crown Holdings has been diversifying its product offerings to incorporate more sustainable materials in its rigid packaging solutions. In terms of mergers and acquisitions, Dart Container acquired a key facility in June 2023 to expand its operational efficiency, complementing its robust growth trajectory. The valuation of companies in the US Rigid Packaging Market is projected to grow, encouraged by ongoing research and development efforts in advanced packaging technologies. In recent years, significant shifts have occurred; for instance, in July 2022, Greif announced a strategic initiative to improve its manufacturing processes, thereby enhancing its market position. WestRock has also pursued collaborations aimed at sustainable packaging innovations, reflecting the industry's commitment to environmental responsibility amid growing regulatory demands.


US Rigid Packaging Market Segmentation Insights

Rigid Packaging Market Material Outlook


Metals


Plastics


Glass


Paperboard

Rigid Packaging Market Product Outlook


Bottle & Jars


Trays


Boxes


Containers


Cans

Rigid Packaging Market Application Outlook


Food & Beverage


Healthcare


Personal Care


Consumer Goods

Report Scope:
Report Attribute/Metric Source: Details
MARKET SIZE 2018 54.0(USD Billion)
MARKET SIZE 2024 66.8(USD Billion)
MARKET SIZE 2035 137.85(USD Billion)
COMPOUND ANNUAL GROWTH RATE (CAGR) 6.808% (2025 - 2035)
REPORT COVERAGE Revenue Forecast, Competitive Landscape, Growth Factors, and Trends
BASE YEAR 2024
MARKET FORECAST PERIOD 2025 - 2035
HISTORICAL DATA 2019 - 2024
MARKET FORECAST UNITS USD Billion
KEY COMPANIES PROFILED Berry Global, Sealed Air, Dart Container, Crown Holdings, Greif, Sonoco Products, WestRock, Mondi Group, Tetra Pak, Silgan Holdings, Alpack Industries, Platinum Equity, Amcor, Graham Packaging, Ball Corporation
SEGMENTS COVERED Material, Product, Application
KEY MARKET OPPORTUNITIES Sustainable packaging materials, E-commerce packaging growth, Innovative design solutions, Customization and personalization trends, Biodegradable rigid packaging options
KEY MARKET DYNAMICS sustainability trends, e-commerce growth, cost efficiency, consumer convenience, technological advancements
COUNTRIES COVERED US


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