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US Industrial Automation Market

ID: MRFR/SEM/14742-HCR
100 Pages
Garvit Vyas
October 2025

United States Industrial Automation Industry Research Report to 2032

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US Industrial Automation Market Summary

As per analysis, the US Industrial Automation Market is projected to grow from USD 61.53 Billion in 2024 to USD 145.12 Billion by 2035, exhibiting a compound annual growth rate (CAGR) of 8.11% during the forecast period (2025 - 2035).

Key Market Trends & Highlights

The US Industrial Automation Market is poised for substantial growth driven by technological advancements and evolving industry needs.

  • The integration of smart technologies is transforming the landscape of industrial automation, enhancing operational efficiency.
  • Sustainability initiatives are increasingly influencing investment decisions across various sectors, particularly in process automation.
  • Investment in infrastructure modernization is critical, with the automotive segment leading in market size while pharmaceuticals exhibit rapid growth.
  • Rising demand for efficiency and labor shortages are key drivers propelling the market forward, particularly in industrial robotics.

Market Size & Forecast

2024 Market Size 61.53 (USD Billion)
2035 Market Size 145.12 (USD Billion)
CAGR (2025 - 2035) 8.11%

Major Players

Rockwell Automation (US), Siemens (US), Honeywell (US), Schneider Electric (US), Emerson Electric (US), General Electric (US), Mitsubishi Electric (US), ABB (US), Fanuc (US)

Our Impact
Enabled $4.3B Revenue Impact for Fortune 500 and Leading Multinationals
Partnering with 2000+ Global Organizations Each Year
30K+ Citations by Top-Tier Firms in the Industry

US Industrial Automation Market Trends

The US Industrial Automation Market is currently experiencing a transformative phase, driven by advancements in technology and a growing emphasis on efficiency. Companies across various sectors are increasingly adopting automation solutions to enhance productivity and reduce operational costs. This shift is largely influenced by the need for improved quality control and the ability to respond swiftly to market demands. As organizations seek to optimize their processes, the integration of smart technologies, such as artificial intelligence and machine learning, is becoming more prevalent. This trend suggests a future where automation is not merely a tool but a fundamental component of operational strategy. Moreover, the US Industrial Automation Market is witnessing a surge in investments aimed at modernizing existing infrastructure. The focus on sustainability and energy efficiency is prompting businesses to explore innovative automation solutions that align with environmental goals. This inclination towards greener practices indicates a potential shift in how industries approach automation, prioritizing not only productivity but also ecological responsibility. As the market evolves, it appears that the interplay between technology, efficiency, and sustainability will shape the future landscape of industrial automation in the United States.

Integration of Smart Technologies

The US Industrial Automation Market is increasingly incorporating smart technologies, such as artificial intelligence and machine learning. This integration enhances operational efficiency and enables real-time data analysis, allowing companies to make informed decisions swiftly.

Focus on Sustainability

There is a growing emphasis on sustainability within the US Industrial Automation Market. Businesses are investing in automation solutions that not only improve productivity but also align with environmental goals, reflecting a commitment to greener practices.

Investment in Infrastructure Modernization

The US Industrial Automation Market is seeing significant investments aimed at modernizing existing infrastructure. This trend indicates a proactive approach by companies to adopt advanced automation technologies that enhance overall operational capabilities.

US Industrial Automation Market Drivers

Rising Demand for Efficiency

The US Industrial Automation Market is experiencing a notable surge in demand for operational efficiency. Companies are increasingly adopting automation technologies to streamline processes, reduce labor costs, and enhance productivity. According to recent data, organizations that implement automation can achieve efficiency gains of up to 30%. This trend is driven by the need to remain competitive in a rapidly evolving market. As industries face pressure to optimize their operations, the integration of automated systems becomes essential. Furthermore, the US government has been promoting initiatives that encourage the adoption of advanced manufacturing technologies, which further supports the growth of the industrial automation sector.

Labor Shortages and Skills Gap

The US Industrial Automation Market is significantly influenced by the ongoing labor shortages and skills gap. As the workforce ages and fewer individuals enter manufacturing roles, companies are compelled to invest in automation solutions to maintain production levels. The Bureau of Labor Statistics indicates that the manufacturing sector is projected to face a shortage of over 2 million workers by 2028. This situation creates a pressing need for automation technologies that can compensate for the lack of skilled labor. Consequently, businesses are increasingly turning to robotics and automated systems to ensure operational continuity and efficiency, thereby driving growth in the industrial automation market.

Government Support and Incentives

The US Industrial Automation Market benefits from various government support initiatives and incentives aimed at fostering technological advancement. Federal and state programs are designed to encourage investments in automation technologies, particularly in sectors such as manufacturing and logistics. For instance, the Manufacturing Extension Partnership (MEP) provides resources and funding to small and medium-sized enterprises to adopt automation solutions. This support not only enhances productivity but also contributes to job creation in the long run. As businesses leverage these incentives, the industrial automation market is likely to witness accelerated growth, positioning the US as a leader in automation technologies.

Focus on Data-Driven Decision Making

The US Industrial Automation Market is increasingly focusing on data-driven decision making, which is transforming how businesses operate. The integration of Internet of Things (IoT) technologies allows for real-time data collection and analysis, enabling companies to make informed decisions that enhance efficiency and reduce downtime. According to industry reports, organizations that utilize data analytics in their operations can improve productivity by up to 25%. This trend is particularly relevant in sectors such as manufacturing and supply chain management, where timely insights can lead to significant operational improvements. As businesses continue to embrace data-driven strategies, the demand for automation solutions that facilitate this process is expected to grow.

Technological Advancements in Robotics

The US Industrial Automation Market is witnessing rapid technological advancements in robotics, which are reshaping the landscape of manufacturing and production. Innovations in artificial intelligence, machine learning, and sensor technologies are enabling robots to perform complex tasks with greater precision and efficiency. The market for industrial robots in the US is projected to grow at a compound annual growth rate (CAGR) of over 10% through 2026. This growth is driven by the increasing adoption of collaborative robots, or cobots, which work alongside human operators. As companies seek to enhance their operational capabilities, the integration of advanced robotics into their processes is becoming a key driver of growth in the industrial automation sector.

Market Segment Insights

By Application: Process Automation (Largest) vs. Industrial Robotics (Fastest-Growing)

In the US Industrial Automation Market, the Application segment is largely led by Process Automation, which accounts for a significant portion of the market share due to its widespread adoption across various industries. This segment has become essential for streamlining operations, enhancing productivity, and reducing energy consumption. On the other hand, Industrial Robotics has emerged as a major player, particularly in manufacturing sectors, steadily gaining traction for its efficiency and flexibility in automation tasks.

Automation: Process Automation (Dominant) vs. Industrial Robotics (Emerging)

Process Automation is currently the dominant force in the US Industrial Automation Market, favored for its ability to integrate complex operations and improve efficiency within production processes. It is characterized by centralized control and automation of various industrial operations, making it indispensable for industries such as oil and gas, chemicals, and food processing. Conversely, Industrial Robotics is on the rise as an emerging player, thanks to advancements in AI and machine learning. These robots are becoming increasingly adaptive and capable of performing a variety of tasks, which makes them attractive for manufacturers looking to enhance their operational flexibility and meet the growing demand for customized production.

By End Use: Automotive (Largest) vs. Pharmaceuticals (Fastest-Growing)

The US Industrial Automation Market's end use distribution is diverse, with the automotive sector holding the largest share. This segment benefits from a robust automotive manufacturing base that increasingly incorporates automation to enhance productivity and quality. In contrast, the pharmaceutical industry, while smaller in comparison, is rapidly expanding its adoption of automation solutions to meet stringent regulatory requirements and improve operational efficiency, showcasing its potential as a future leader in the market.

Automotive (Dominant) vs. Pharmaceuticals (Emerging)

The automotive sector is characterized by extensive use of robotics and advanced automation technologies, facilitating mass production and precision in manufacturing processes. This segment remains dominant due to the scale of operations and the need for efficient, high-quality outputs. Conversely, the pharmaceutical sector, marked as an emerging segment, is increasingly adopting automation to streamline drug development and manufacturing processes. This trend is driven by the need for greater compliance with regulatory standards, increased efficiency, and the rising complexity of products. As such, pharmaceuticals are becoming a crucial area for automation investment, with a focus on ensuring safety and quality.

By Technology: Programmable Logic Controllers (Largest) vs. Industrial Internet of Things (Fastest-Growing)

In the US Industrial Automation Market, the technology segment exhibits a diverse distribution across various categories. Programmable Logic Controllers (PLCs) hold the largest market share, serving as the backbone of industrial automation with their reliability and efficiency. Meanwhile, the Industrial Internet of Things (IIoT) is rapidly gaining traction, driven by the increasing demand for connected devices and smart manufacturing solutions. Supervisory Control and Data Acquisition (SCADA) and Human Machine Interface (HMI) solutions also contribute significantly, facilitating the monitoring and control of industrial processes. As industries continue to digitize, growth within the technology segment is influenced by the pressing need for operational efficiency and advanced data analytics. The adoption of IIoT is particularly notable, as it enables real-time data exchange and enhances decision-making capabilities. Emerging technologies like machine learning and artificial intelligence further fuel this growth by optimizing processes and reducing downtime. In contrast, while PLCs remain dominant, their integration with IIoT functionalities is shaping the future of automation solutions, creating a fusion of traditional and innovative technologies.

Technology: PLC (Dominant) vs. IIoT (Emerging)

Within the US Industrial Automation Market, Programmable Logic Controllers (PLCs) are the dominant force, renowned for their robustness and adaptability in diverse industrial environments. They have long been the standard for automation, allowing industries to maintain process integrity and operational reliability. However, the Industrial Internet of Things (IIoT) is emerging as a transformative technology, leveraging connectivity to enhance process control and analytics. IIoT facilitates seamless communication between devices, thereby enabling predictive maintenance and real-time data analysis, which are essential for modern manufacturing. As the market shifts toward smart factories, the integration of PLCs with IIoT technologies represents a progressive step, merging the stability of traditional automation with the innovative capabilities of connected technologies, positioning both segments as pivotal to future industrial growth.

By Component Type: Sensors (Largest) vs. Actuators (Fastest-Growing)

In the US Industrial Automation Market, the component type segment is primarily dominated by sensors, which account for a significant portion of the market share due to their crucial role in facilitating real-time monitoring and control. Following sensors, actuators represent the fastest-growing segment as industries increasingly automate processes requiring precise motion control and operations. As companies invest in smarter manufacturing systems, these components become indispensable for enhancing operational efficiency and reliability, contributing to their remarkable growth.

Sensors: Dominant vs. Actuators: Emerging

Sensors are essential in measuring and monitoring variables such as temperature, pressure, and humidity to ensure optimal operational performance in various industrial applications. Their established role makes them the dominant component with extensive market acceptance and application. Conversely, actuators, which convert energy into motion, are gaining traction as industries embrace automation technologies. This trend is driven by the growing need for efficiency and precision in tasks such as material handling and assembly processes. As a result, actuators represent an emerging market, with innovations enhancing their capabilities, thus widening their application across various industrial sectors.

By Deployment Type: On-Premises (Largest) vs. Cloud-Based (Fastest-Growing)

In the US Industrial Automation Market, the deployment type segment is primarily dominated by the On-Premises solution, which continues to hold a significant share due to its reliability and control over industrial processes. In contrast, Cloud-Based deployment is rapidly gaining traction, driven by the increased adoption of IoT devices and the need for remote accessibility, showcasing a notable growth trajectory. Hybrid solutions are also emerging, combining the benefits of both On-Premises and Cloud framework, catering to the diverse needs of businesses.

Deployment Type: On-Premises (Dominant) vs. Cloud-Based (Emerging)

On-Premises deployment remains the dominant choice in the US Industrial Automation Market, primarily due to its extensive customization capabilities and robust security measures suitable for sensitive industrial applications. Enterprises opting for On-Premises solutions often prioritize data sovereignty and physical control of their systems. However, the Cloud-Based deployment has emerged as a compelling alternative, known for its scalability, cost-effectiveness, and ease of integration with modern technologies such as AI and machine learning. As companies pursue digital transformation, Cloud-Based systems are positioned to challenge the status quo, attracting businesses looking for flexibility and innovative solutions.

Get more detailed insights about US Industrial Automation Market

Key Players and Competitive Insights

The Industrial Automation Market is characterized by a dynamic competitive landscape, driven by technological advancements and increasing demand for efficiency across various sectors. Key players such as Rockwell Automation (US), Siemens (US), and Honeywell (US) are at the forefront, each adopting distinct strategies to enhance their market positioning. Rockwell Automation (US) emphasizes innovation through its focus on software solutions and integrated systems, while Siemens (US) leverages its extensive portfolio to drive digital transformation initiatives. Honeywell (US), on the other hand, is concentrating on sustainability and energy efficiency, aligning its offerings with the growing emphasis on environmental responsibility. Collectively, these strategies contribute to a competitive environment that is increasingly focused on technological integration and operational excellence.

In terms of business tactics, companies are localizing manufacturing and optimizing supply chains to enhance responsiveness and reduce costs. The market structure appears moderately fragmented, with several key players exerting substantial influence. This fragmentation allows for a diverse range of solutions, catering to various industrial needs while fostering competition that drives innovation and efficiency.

In December 2025, Rockwell Automation (US) announced a strategic partnership with a leading AI firm to enhance its automation solutions. This collaboration aims to integrate advanced AI capabilities into Rockwell's existing platforms, potentially revolutionizing how industries approach automation. The strategic importance of this move lies in its potential to position Rockwell as a leader in AI-driven automation, addressing the increasing demand for intelligent manufacturing solutions.

In November 2025, Siemens (US) unveiled a new digital twin technology that allows for real-time monitoring and simulation of manufacturing processes. This innovation is expected to significantly improve operational efficiency and reduce downtime for clients. The introduction of this technology underscores Siemens' commitment to digital transformation and its ability to provide cutting-edge solutions that meet the evolving needs of the market.

In October 2025, Honeywell (US) launched a new suite of energy management solutions aimed at reducing carbon footprints for industrial clients. This initiative aligns with global sustainability goals and positions Honeywell as a proactive player in the green technology space. The strategic importance of this launch is evident in its potential to attract environmentally conscious clients and enhance Honeywell's reputation as a leader in sustainable industrial practices.

As of January 2026, current competitive trends in the Industrial Automation Market are heavily influenced by digitalization, sustainability, and AI integration. Strategic alliances are increasingly shaping the landscape, enabling companies to pool resources and expertise to drive innovation. Looking ahead, competitive differentiation is likely to evolve from traditional price-based competition to a focus on innovation, technology, and supply chain reliability. This shift suggests that companies that prioritize these elements will be better positioned to thrive in an increasingly complex and demanding market.

Key Companies in the US Industrial Automation Market include

Future Outlook

US Industrial Automation Market Future Outlook

The US Industrial Automation Market is projected to grow at an 8.11% CAGR from 2025 to 2035, driven by advancements in AI, IoT, and increased demand for efficiency.

New opportunities lie in:

  • Integration of AI-driven predictive maintenance solutions
  • Development of modular automation systems for flexible manufacturing
  • Expansion of cybersecurity solutions tailored for industrial environments

By 2035, the market is expected to be robust, driven by innovation and increased automation adoption.

Market Segmentation

US Industrial Automation Market End Use Outlook

  • Automotive
  • Food and Beverage
  • Pharmaceuticals
  • Electronics
  • Oil and Gas

US Industrial Automation Market Technology Outlook

  • Programmable Logic Controllers
  • Supervisory Control and Data Acquisition
  • Industrial Internet of Things
  • Human Machine Interface
  • Distributed Control Systems

US Industrial Automation Market Application Outlook

  • Process Automation
  • Discrete Automation
  • Industrial Robotics
  • Control Systems
  • Manufacturing Execution Systems

US Industrial Automation Market Component Type Outlook

  • Sensors
  • Actuators
  • Drives
  • Control Valves
  • Industrial PCs

US Industrial Automation Market Deployment Type Outlook

  • On-Premises
  • Cloud-Based
  • Hybrid

Report Scope

MARKET SIZE 202461.53(USD Billion)
MARKET SIZE 202567.04(USD Billion)
MARKET SIZE 2035145.12(USD Billion)
COMPOUND ANNUAL GROWTH RATE (CAGR)8.11% (2024 - 2035)
REPORT COVERAGERevenue Forecast, Competitive Landscape, Growth Factors, and Trends
BASE YEAR2024
Market Forecast Period2025 - 2035
Historical Data2019 - 2024
Market Forecast UnitsUSD Billion
Key Companies ProfiledRockwell Automation (US), Siemens (US), Honeywell (US), Schneider Electric (US), Emerson Electric (US), General Electric (US), Mitsubishi Electric (US), ABB (US), Fanuc (US)
Segments CoveredApplication, End Use, Technology, Component Type, Deployment Type
Key Market OpportunitiesIntegration of artificial intelligence in manufacturing processes enhances efficiency and reduces operational costs.
Key Market DynamicsRising demand for smart manufacturing technologies drives innovation and competition in the US Industrial Automation Market.
Countries CoveredUS
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FAQs

What is the current valuation of the US Industrial Automation Market?

The US Industrial Automation Market was valued at 61.53 USD Billion in 2024.

What is the projected market size for the US Industrial Automation Market by 2035?

The market is projected to reach 145.12 USD Billion by 2035.

What is the expected CAGR for the US Industrial Automation Market during the forecast period?

The expected CAGR for the market from 2025 to 2035 is 8.11%.

Which companies are considered key players in the US Industrial Automation Market?

Key players include Rockwell Automation, Siemens, Honeywell, Schneider Electric, Emerson Electric, General Electric, Mitsubishi Electric, ABB, and Fanuc.

What are the main application segments of the US Industrial Automation Market?

The main application segments include Process Automation, Discrete Automation, Industrial Robotics, Control Systems, and Manufacturing Execution Systems.

How does the Automotive sector contribute to the US Industrial Automation Market?

The Automotive sector contributed 15.0 USD Billion in 2024 and is projected to grow to 35.0 USD Billion by 2035.

What is the significance of Industrial Internet of Things in the market?

The Industrial Internet of Things segment is expected to grow from 12.0 USD Billion in 2024 to 30.0 USD Billion by 2035.

What are the projected values for the Cloud-Based deployment type in the market?

The Cloud-Based deployment type was valued at 18.46 USD Billion in 2024 and is expected to reach 45.0 USD Billion by 2035.

Which component type is anticipated to have the highest growth in the market?

Industrial PCs are projected to grow from 21.8 USD Billion in 2024 to 52.12 USD Billion by 2035.

What trends are influencing the growth of the US Industrial Automation Market?

Trends such as increased automation in manufacturing and advancements in technology are likely to drive market growth.

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