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US Industrial AI Market

ID: MRFR/ICT/12053-HCR
200 Pages
Aarti Dhapte
October 2025

US Industrial AI Market Research Report By Offering (hardware, software, AI platform, AI solution), By Technology (computer vision, deep learning, natural language processing (NLP), context awareness), By Application (predictive maintenance and machinery inspection, material movement, production planning, field services, quality control, others) and By Industry (automobile, energy and power, pharmaceuticals, heavy metals and machine manufacturing, semiconductorelectronics, food beverages, manufacturing, others)- Forecast to 2035

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US Industrial AI Market Summary

As per MRFR analysis, the US industrial ai market Size was estimated at 1109.61 USD Million in 2024. The industrial ai market is projected to grow from 1431.5 USD Million in 2025 to 18278.87 USD Million by 2035, exhibiting a compound annual growth rate (CAGR) of 29.01% during the forecast period 2025 - 2035.

Key Market Trends & Highlights

The US industrial AI market is experiencing robust growth driven by automation and data utilization.

  • The largest segment in the US industrial AI market is predictive maintenance, reflecting a strong demand for operational efficiency.
  • The fastest-growing segment is workforce augmentation, indicating a shift towards enhancing human capabilities with AI technologies.
  • Automation adoption is increasing across industries, leading to enhanced data utilization and improved decision-making processes.
  • Key market drivers include rising demand for predictive maintenance and the integration of IoT and AI technologies, which are shaping the market landscape.

Market Size & Forecast

2024 Market Size 1109.61 (USD Million)
2035 Market Size 18278.87 (USD Million)

Major Players

Siemens (DE), General Electric (US), Honeywell (US), Rockwell Automation (US), ABB (CH), Schneider Electric (FR), IBM (US), Microsoft (US), Oracle (US)

US Industrial AI Market Trends

The industrial AI market is currently experiencing a transformative phase. This growth is driven by advancements in machine learning, data analytics, and automation technologies. Companies are increasingly adopting artificial intelligence solutions to enhance operational efficiency, reduce costs, and improve decision-making processes. This trend is particularly evident in sectors such as manufacturing, logistics, and energy, where the integration of AI technologies is reshaping traditional practices. As organizations seek to leverage data for competitive advantage, the demand for sophisticated AI tools continues to grow, indicating a robust trajectory for the market. Moreover, the regulatory landscape is evolving, with government initiatives aimed at promoting innovation and ensuring ethical AI deployment. This regulatory support is likely to foster a conducive environment for investment and development within the industrial ai market. Collaboration between public and private sectors is becoming more common, as stakeholders recognize the potential of AI to drive economic growth and enhance productivity. As the market matures, it appears poised for sustained growth, with emerging technologies and applications likely to further expand its scope and impact.

Increased Automation Adoption

Organizations are increasingly integrating AI-driven automation into their operations. This trend is evident in manufacturing processes, where robotics and AI systems work collaboratively to enhance productivity and reduce human error. The shift towards automation is not only streamlining workflows but also enabling companies to respond more swiftly to market demands.

Enhanced Data Utilization

The industrial ai market is witnessing a surge in the use of data analytics to inform decision-making. Companies are harnessing vast amounts of data generated from operations to derive insights that drive efficiency and innovation. This trend underscores the importance of data as a strategic asset in optimizing performance.

Focus on Sustainability

Sustainability is becoming a central theme within the industrial ai market. Organizations are leveraging AI technologies to optimize resource usage and minimize waste. This focus on sustainable practices aligns with broader environmental goals and reflects a growing awareness of the need for responsible industrial operations.

US Industrial AI Market Drivers

Focus on Workforce Augmentation

The industrial AI market is increasingly focusing on workforce augmentation. AI technologies are being employed to enhance human capabilities rather than replace them. This approach is particularly relevant in sectors facing labor shortages and skills gaps. By utilizing AI tools, companies can empower their workforce with advanced analytics and decision-support systems, leading to improved productivity and job satisfaction. Research indicates that organizations that adopt AI for workforce augmentation can see productivity gains of up to 40%. This trend not only addresses immediate operational challenges but also fosters a culture of innovation and continuous improvement within the industrial ai market.

Integration of IoT and AI Technologies

The convergence of Internet of Things (IoT) and artificial intelligence (AI) is significantly influencing the industrial ai market. As more devices become interconnected, the volume of data generated is immense, necessitating advanced AI solutions for effective analysis. This integration allows for real-time monitoring and decision-making, enhancing productivity and reducing operational costs. In fact, it is projected that the IoT market will reach $1 trillion by 2025, with a substantial portion of this growth attributed to AI applications. The ability to harness data from IoT devices empowers industries to optimize processes and improve product quality, thereby driving the demand for AI-driven solutions in the industrial ai market.

Rising Demand for Predictive Maintenance

The industrial ai market is experiencing a notable surge in demand for predictive maintenance solutions. This trend is driven by the need for manufacturers to minimize downtime and enhance operational efficiency. By leveraging AI algorithms, companies can analyze equipment data in real-time, predicting failures before they occur. According to recent estimates, predictive maintenance can reduce maintenance costs by up to 30% and increase equipment lifespan by 20%. As industries increasingly recognize the value of proactive maintenance strategies, The industrial AI market is expected to experience substantial growth, with investments in AI technologies projected to reach $10 billion by 2026. This shift towards predictive maintenance not only optimizes resource allocation but also aligns with broader trends in operational excellence within the industrial ai market.

Investment in AI Research and Development

Investment in research and development (R&D) for AI technologies is a pivotal driver of growth in the industrial ai market. Companies are increasingly allocating resources to innovate and develop advanced AI solutions tailored to specific industrial applications. This trend is supported by government initiatives aimed at fostering technological advancements and enhancing competitiveness. In 2025, it is anticipated that R&D spending in AI will exceed $15 billion, reflecting a commitment to harnessing AI's potential across various sectors. This investment not only accelerates the development of cutting-edge technologies but also positions the industrial ai market as a leader in the global technological landscape.

Regulatory Compliance and Safety Enhancements

Regulatory compliance and safety enhancements are becoming critical drivers in the industrial ai market. As industries face increasing scrutiny regarding safety standards and environmental regulations, AI technologies are being deployed to ensure compliance and mitigate risks. AI can analyze vast amounts of data to identify potential safety hazards and ensure adherence to regulations, thereby reducing liability and enhancing workplace safety. The market for compliance-related AI solutions is expected to grow significantly, with estimates suggesting a potential increase of 25% in demand over the next few years. This focus on compliance not only protects organizations but also contributes to the overall integrity of the industrial ai market.

Market Segment Insights

By Offering: Software (Largest) vs. AI solution (Fastest-Growing)

In the US industrial ai market, the market share distribution shows that the Software segment holds the largest portion. This segment’s robust growth is supported by an increasing demand for advanced analytics and machine learning capabilities, which enable companies to enhance their operational efficiencies and decision-making processes. Following closely behind is the AI solution segment, which is experiencing rapid adoption as organizations look for tailored solutions to meet specific industry needs. Growth trends in this segment are heavily influenced by technological advancements and the need for digital transformation in various industries. The demand for AI-driven Software tools is fueled by the need to automate processes, reduce costs, and improve overall productivity. AI solutions are emerging as a critical component, driven by industry-specific applications that offer tailored benefits, thus capturing the attention of organizations looking to leverage AI’s potential effectively.

Software: Software (Dominant) vs. AI Solution (Emerging)

The Software segment stands out in the US industrial ai market, characterized by its extensive capabilities in data processing and analytics. This dominance stems from its ability to integrate seamlessly into existing IT infrastructures while providing scalable solutions that cater to various operational needs. On the other hand, the AI solution segment is emerging rapidly, driven by its focus on customized services and solutions that address specific industry challenges. Organizations are increasingly seeking these tailored AI solutions to enhance their competitive edge, leading to heightened investment and innovation within this space. As more industries adopt AI, the distinction between generic Software and specialized AI solutions is becoming more pronounced, shaping the future landscape of the market.

By Technology: Deep Learning (Largest) vs. Computer Vision (Fastest-Growing)

In the US industrial ai market, the segmentation by technology reveals that deep learning holds the largest share, showcasing its widespread adoption across various sectors. On the other hand, computer vision is emerging as the fastest-growing segment, attributed to increased demand for automation and enhanced visual processing capabilities. Growth in the technology segment is driven by advancements in algorithms and hardware, making AI solutions more accessible. The adoption of these technologies is accelerating in industries such as manufacturing and logistics, where efficiency gains are paramount. Companies are increasingly investing in AI to enhance productivity, streamline operations, and gain competitive advantages, solidifying the market's future prospects.

Technology: Deep Learning (Dominant) vs. Computer Vision (Emerging)

Deep learning is characterized by its ability to analyze vast amounts of data, making it integral in decision-making processes across the industrial sector. It excels in predictive analytics and complex data processing, thus being the dominant force within the technology segment. Conversely, computer vision is gaining traction as an emerging technology, enabling machines to interpret and make decisions based on visual data. Its applications in quality control and safety monitoring are driving rapid growth, as industries seek to improve operational efficiency and reduce human error. Together, these technologies are shaping the future of automation in the industrial landscape.

By Application: Predictive Maintenance (Largest) vs. Quality Control (Fastest-Growing)

In the US industrial ai market, the 'Application' segment is witnessing a notable distribution among various values. Predictive maintenance and machinery inspection occupies a significant share, reflecting the industry's shift towards proactive maintenance strategies. Meanwhile, field services and material movement also hold substantial portions, indicating their essential roles in operational efficiencies. Quality control is carving out a niche, attracting attention for its growth potential in enhancing product standards and compliance. Growth trends in the US industrial ai market are driven by technological advancements and the rising demand for operational efficiency. Predictive maintenance is leading the charge, supported by AI's capabilities in data analysis and machine learning, which facilitate early fault detection. In contrast, quality control is emerging rapidly, fueled by the increasing emphasis on product quality and regulatory compliance across various industries, positioning itself as a vital player in future market dynamics.

Predictive Maintenance (Dominant) vs. Quality Control (Emerging)

Predictive maintenance stands as a dominant force in the US industrial ai market, characterized by its focus on reducing downtime and optimizing maintenance schedules. This segment employs advanced algorithms and data analytics to predict equipment failures before they occur, significantly enhancing productivity and operational efficiency. On the other hand, quality control is emerging as a critical area, leveraging AI technologies to automate inspections and ensure that products meet the highest standards. This shift towards automated quality control processes is gaining traction among manufacturers, seeking to minimize defects and improve customer satisfaction. Together, these segments illustrate the diverse capabilities of AI applications within the industrial landscape.

By Industry: Automobile (Largest) vs. Semiconductor & Electronics (Fastest-Growing)

The market share distribution in the US industrial ai market reveals that the automobile sector holds a significant portion of the overall market, making it the largest segment. It benefits from robust demand for smart vehicles and autonomous technologies, reinforcing its dominance. Other notable segments include energy and power, pharmaceuticals, and heavy metals manufacturing, but they trail behind the automobile in market share. The semiconductor & electronics sector, while smaller, is rapidly gaining traction, fueled by the increasing demand for AI-driven technologies in consumer electronics and manufacturing processes. Examining the growth trends, the automobile segment is propelled by advancements in autonomous driving and the integration of AI in manufacturing processes. Meanwhile, the semiconductor & electronics segment is experiencing the fastest growth due to the rise in AI applications, especially in data centers and smart appliances. The increasing adoption of AI technologies across various industries is driving innovation and investment, resulting in an expanding market landscape for industrial AI solutions.

Energy and Power: Automobile (Dominant) vs. Semiconductor & Electronics (Emerging)

The automobile sector is characterized by its substantial investments in AI for developing smart vehicle technologies, enhancing safety systems, and optimizing manufacturing processes. Automotive manufacturers are leveraging AI for predictive maintenance and supply chain management, ensuring efficiency and reducing costs. Conversely, the semiconductor & electronics segment is an emerging player in the market, increasingly focusing on AI solutions to boost performance and reliability in consumer electronics. This segment includes major players who are innovating in AI to improve production efficiency, drive down costs, and create advanced AI chips that facilitate the growing demand for AI applications. As both segments evolve, the competition intensifies, shaping the future landscape of the US industrial ai market.

Get more detailed insights about US Industrial AI Market

Key Players and Competitive Insights

The industrial AI market is currently characterized by a dynamic competitive landscape, driven by rapid technological advancements and increasing demand for automation across various sectors. Key players such as Siemens (DE), General Electric (US), and Honeywell (US) are strategically positioning themselves through innovation and partnerships. Siemens (DE) focuses on integrating AI into its digital twin technology, enhancing operational efficiency for clients. General Electric (US) emphasizes its commitment to sustainability, leveraging AI to optimize energy consumption in industrial processes. Honeywell (US) is actively pursuing collaborations with tech firms to enhance its AI capabilities, thereby strengthening its market presence. Collectively, these strategies contribute to a competitive environment that is increasingly centered around technological innovation and sustainability initiatives.

In terms of business tactics, companies are localizing manufacturing and optimizing supply chains to enhance responsiveness to market demands. The competitive structure of the industrial AI market appears moderately fragmented, with several key players exerting substantial influence. This fragmentation allows for a diverse range of solutions, catering to various industrial needs while fostering innovation through competition.

In October 2025, Siemens (DE) announced a partnership with a leading cloud provider to enhance its AI-driven analytics platform. This strategic move is likely to bolster Siemens' capabilities in providing real-time data insights, thereby improving decision-making processes for its clients. The partnership underscores Siemens' commitment to leveraging cloud technology to enhance its AI offerings, positioning the company favorably in a competitive market.

In September 2025, General Electric (US) unveiled a new AI-based predictive maintenance solution aimed at reducing downtime in manufacturing operations. This initiative is significant as it aligns with the growing trend of digital transformation in industries, allowing companies to proactively address equipment failures. By focusing on predictive analytics, General Electric (US) enhances its value proposition, potentially leading to increased market share.

In August 2025, Honeywell (US) launched an AI-powered supply chain optimization tool designed to improve logistics efficiency. This tool is particularly relevant in the current climate, where supply chain disruptions have become commonplace. By integrating AI into supply chain management, Honeywell (US) not only addresses immediate operational challenges but also positions itself as a leader in innovative solutions that enhance resilience and efficiency.

As of November 2025, the competitive trends in the industrial AI market are increasingly defined by digitalization, sustainability, and the integration of AI technologies. Strategic alliances among key players are shaping the landscape, fostering innovation and enhancing service offerings. Looking ahead, competitive differentiation is likely to evolve, with a shift from price-based competition to a focus on innovation, technology, and supply chain reliability. Companies that can effectively leverage these trends will likely secure a competitive edge in the rapidly evolving industrial AI market.

Key Companies in the US Industrial AI Market market include

Industry Developments

Recent developments in the US Industrial AI Market reveal significant activities among major players, including Amazon, Siemens, Hitachi, SAP, IBM, Honeywell, Rockwell Automation, General Electric, C3.ai, NVIDIA, Ansys, Schneider Electric, PTC, Microsoft, and Oracle.

Notably, in September 2023, Honeywell announced its acquisition of a software company to bolster its industrial AI capabilities aimed at enhancing predictive maintenance solutions across various industries. Additionally, in August 2023, Siemens reported advancements in its industrial automation solutions powered by AI, focusing on optimizing manufacturing processes.

The market's valuation has been on an upward trajectory, fueled by increased investments in AI-driven technologies, with growth projections indicating a rise in market size as companies increasingly adopt AI to improve efficiency and reduce operational costs.

Major happenings over the past 2-3 years include the rise of AI-integrated monitoring systems in manufacturing, which has streamlined production and supply chain operations. Various federal initiatives have also been launched to support AI development and application in industrial contexts, further promoting growth and innovation in the United States.

US Industrial AI

Future Outlook

US Industrial AI Market Future Outlook

The Industrial AI Market is projected to grow at a 29.01% CAGR from 2024 to 2035, driven by advancements in automation, data analytics, and machine learning technologies.

New opportunities lie in:

  • Development of predictive maintenance solutions for manufacturing equipment.
  • Integration of AI-driven supply chain optimization tools.
  • Creation of customized AI platforms for real-time quality control.

By 2035, the industrial AI market is expected to achieve substantial growth and innovation.

Market Segmentation

US Industrial AI Market Industry Outlook

  • Automobile
  • Energy and power
  • Pharmaceuticals
  • Heavy metals and machine Manufacturing
  • Semiconductor & Electronics
  • Food & beverages
  • Manufacturing
  • Others

US Industrial AI Market Offering Outlook

  • Hardware
  • Software
  • AI platform
  • AI solution

US Industrial AI Market Technology Outlook

  • Computer vision
  • Deep learning
  • Natural Language Processing (NLP)
  • Context Awareness

US Industrial AI Market Application Outlook

  • Predictive maintenance and machinery inspection
  • Material movement
  • Production planning
  • Field Services
  • Quality Control
  • Others

Report Scope

MARKET SIZE 2024 1109.61(USD Million)
MARKET SIZE 2025 1431.5(USD Million)
MARKET SIZE 2035 18278.87(USD Million)
COMPOUND ANNUAL GROWTH RATE (CAGR) 29.01% (2024 - 2035)
REPORT COVERAGE Revenue Forecast, Competitive Landscape, Growth Factors, and Trends
BASE YEAR 2024
Market Forecast Period 2025 - 2035
Historical Data 2019 - 2024
Market Forecast Units USD Million
Key Companies Profiled Siemens (DE), General Electric (US), Honeywell (US), Rockwell Automation (US), ABB (CH), Schneider Electric (FR), IBM (US), Microsoft (US), Oracle (US)
Segments Covered Offering, Technology, Application, Industry
Key Market Opportunities Integration of advanced predictive maintenance solutions enhances operational efficiency in the industrial ai market.
Key Market Dynamics Rising demand for automation drives innovation and competition in the industrial AI market.
Countries Covered US

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FAQs

What is the expected market size of the US Industrial AI Market in 2024?

The US Industrial AI Market is anticipated to be valued at 1.11 USD Billion in 2024.

What is the projected market size of the US Industrial AI Market by 2035?

By 2035, the US Industrial AI Market is expected to reach a valuation of 18.89 USD Billion.

What is the expected CAGR for the US Industrial AI Market from 2025 to 2035?

The market is expected to grow at a CAGR of 29.424% from 2025 to 2035.

Which segment has the largest market value in the US Industrial AI Market by offering in 2024?

In 2024, the software segment is valued at 0.45 USD Billion, making it the largest offering segment.

What is the market value of the hardware segment in the US Industrial AI Market in 2035?

The hardware segment is projected to be worth 3.73 USD Billion by 2035.

Who are the major players in the US Industrial AI Market?

Key players in the market include Amazon, Siemens, Hitachi, SAP, and IBM, among others.

What is the value of the AI solution segment in the US Industrial AI Market in 2024?

The AI solution segment is valued at 0.26 USD Billion in 2024.

What key applications are driving growth in the US Industrial AI Market?

Key applications include predictive maintenance, quality control, and supply chain optimization.

How is the market size of AI platform expected to grow from 2024 to 2035?

The AI platform segment is expected to grow from 0.18 USD Billion in 2024 to 3.05 USD Billion by 2035.

What challenges does the US Industrial AI Market face today?

Challenges include data privacy concerns, integration with existing systems, and lack of skilled workforce.

What is the current market size of the US Industrial AI Market in 2024?

The US Industrial AI Market is projected to be valued at 1.11 billion USD in 2024.

What is the expected market size of the US Industrial AI Market by 2035?

The market is anticipated to reach a value of 18.32 billion USD by 2035.

What is the expected compound annual growth rate (CAGR) for the US Industrial AI Market from 2025 to 2035?

The US Industrial AI Market is expected to grow at a CAGR of 29.065% from 2025 to 2035.

Who are the key players in the US Industrial AI Market?

Major players in the market include SAP, PTC, Bentley Systems, Oracle, NVIDIA, Rockwell Automation, and IBM among others.

What is the market value of hardware offerings in the US Industrial AI Market for 2024?

The hardware segment is valued at 0.25 billion USD in the US Industrial AI Market for 2024.

How much is the software offering expected to be valued in 2035?

The software segment is projected to be valued at 6.5 billion USD by 2035.

What are the key growth drivers for the US Industrial AI Market?

Key growth drivers include the increasing demand for automation and enhanced operational efficiency across industries.

What is the anticipated market size for AI solutions in the US Industrial AI Market by 2035?

AI solutions are expected to reach a market value of 4.82 billion USD by 2035.

What challenges does the US Industrial AI Market currently face?

Challenges include integration complexities and the need for skilled labor in AI technologies.

What applications are driving the growth of the US Industrial AI Market?

Applications driving growth include predictive maintenance, supply chain optimization, and quality control in manufacturing processes.

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