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US Gas Separation Membrane Market

ID: MRFR/CnM/14453-HCR
111 Pages
Chitranshi Jaiswal
October 2025

US Gas Separation Membrane Market Research Report By Material Type (Polyimide & Polyamide, Polysulfide, Cellulose Acetate, Others) and By Application (Nitrogen Generation & Oxygen Enrichment, Hydrogen Recovery, Carbon Dioxide Removal, Others) - Forecast to 2035

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US Gas Separation Membrane Market Summary

As per Market Research Future analysis, the US Gas Separation Membrane Market Size was estimated at 451.8 USD Million in 2024. The US gas separation-membrane market is projected to grow from 480.99 USD Million in 2025 to 900.0 USD Million by 2035, exhibiting a compound annual growth rate (CAGR) of 6.4% during the forecast period 2025 - 2035

Key Market Trends & Highlights

The US gas separation-membrane market is poised for growth driven by technological advancements and increasing environmental regulations.

  • Technological advancements in membrane materials are enhancing separation efficiency and reducing costs.
  • The market is witnessing diverse applications across industries such as natural gas processing and air separation.
  • The largest segment is natural gas separation, while the fastest-growing segment is carbon capture and storage.
  • Rising demand for clean energy solutions and government initiatives are key drivers propelling market expansion.

Market Size & Forecast

2024 Market Size 451.8 (USD Million)
2035 Market Size 900.0 (USD Million)
CAGR (2025 - 2035) 6.46%

Major Players

Membrane Technology and Research Inc (US), Air Products and Chemicals Inc (US), Parker Hannifin Corporation (US), Honeywell International Inc (US), BASF SE (DE), DOW Inc (US), 3M Company (US), LG Chem Ltd (KR), Global CCS Institute (AU)

US Gas Separation Membrane Market Trends

The gas separation-membrane market is currently experiencing notable advancements. These advancements are driven by technological innovations and an increasing demand for efficient gas separation processes. The market appears to be influenced by the growing emphasis on environmental sustainability, prompting industries to seek out more effective methods for gas separation. This shift is likely to enhance the adoption of membrane technologies across various sectors, including natural gas processing, petrochemical production, and air separation. Furthermore, the rising focus on reducing carbon emissions may lead to a greater reliance on gas separation membranes, as they offer a more energy-efficient alternative compared to traditional separation methods. In addition, the gas separation-membrane market seems to be benefiting from ongoing research and development efforts aimed at improving membrane materials and performance. Enhanced membrane selectivity and permeability are likely to drive market growth, as industries strive for higher efficiency and lower operational costs. The increasing integration of advanced materials, such as polymeric and inorganic membranes, may further contribute to the market's expansion. Overall, the gas separation-membrane market appears poised for growth, driven by technological advancements and a strong focus on sustainability in various industrial applications.

Technological Advancements

Recent innovations in membrane technology are enhancing the efficiency and effectiveness of gas separation processes. New materials and designs are being developed to improve selectivity and permeability, which could lead to lower energy consumption and operational costs.

Environmental Regulations

Stricter environmental regulations are prompting industries to adopt cleaner technologies. The gas separation-membrane market is likely to see increased demand as companies seek to comply with these regulations while minimizing their carbon footprint.

Diverse Applications

The versatility of gas separation membranes is leading to their adoption across various sectors, including energy, chemical processing, and water treatment. This trend suggests a broadening of the market as new applications are explored.

Market Segment Insights

By Material Type: Polyimide & Polyamide (Largest) vs. Polysulfone (Fastest-Growing)

In the US gas separation-membrane market, the material type segment encapsulates a variety of options, with Polyimide & Polyamide leading in market share due to their superior performance in high-temperature applications. This dominance is complemented by Polysulfone, which is steadily gaining traction among end-users for its chemical resistance and reliability in various separation processes, capturing a significant share of the market. The growth trends for these materials demonstrate evolving preferences in industrial applications. As industries focus on optimizing performance and reducing costs, the demand for Polysulfone is projected to rise, marking it as the fastest-growing segment. Innovations in polymer chemistry and the introduction of advanced membranes further drive this segment, making it an attractive option for gas separation technologies.

Polyimide & Polyamide (Dominant) vs. Polysulfone (Emerging)

Polyimide & Polyamide membranes are known for their exceptional thermal stability and chemical resistance, establishing them as the dominant material in the US gas separation-membrane market. Their ability to function effectively in challenging environments leads to a robust application in industries such as petrochemical and natural gas processing. On the other hand, Polysulfone is emerging as a valuable alternative, recognized for its excellent mechanical properties and versatility. As companies shift towards sustainable and efficient separation technologies, Polysulfone is becoming increasingly popular, showcasing a promising future in the market landscape.

By Application: Nitrogen Generation (Largest) vs. Hydrogen Recovery (Fastest-Growing)

In the application segment of the US gas separation-membrane market, Nitrogen Generation holds the largest share, dominating the landscape with substantial utilization across various industries such as food packaging, electronics, and chemical processing. Following closely is Hydrogen Recovery, which is rapidly gaining traction due to the increasing focus on clean energy solutions and sustainable practices, capturing attention for its role in enhancing efficiency in fuel cell technology. Growth trends in this segment are largely driven by technological advancements and the heightened demand for efficient gas separation solutions. Industries are increasingly adopting membrane technology for its ability to provide cost-effective and energy-efficient solutions. Hydrogen Recovery, recognized as the fastest-growing application, is propelled by the global shift towards hydrogen as a cleaner alternative for energy production, aligning with the decarbonization goals set by various sectors in the US.

Nitrogen Generation (Dominant) vs. Carbon Dioxide Removal (Emerging)

Nitrogen Generation remains the dominant application in the US gas separation-membrane market, primarily utilized in sectors like food packaging and pharmaceuticals to ensure product freshness and stability. This technology leverages membrane systems to efficiently produce high-purity nitrogen, meeting stringent industry standards. On the other hand, Carbon Dioxide Removal is emerging as a critical application, particularly in the context of climate change and the need for effective carbon capture solutions. Driven by regulatory pressures and environmental sustainability initiatives, this segment is witnessing increased investments and innovations aimed at improving separation efficiency, leading to its potential for rapid growth in the coming years.

Get more detailed insights about US Gas Separation Membrane Market

Key Players and Competitive Insights

The gas separation-membrane market is currently characterized by a dynamic competitive landscape, driven by increasing demand for efficient gas separation technologies across various industries, including energy, chemicals, and environmental applications. Key players such as Membrane Technology and Research Inc (US), Air Products and Chemicals Inc (US), and DOW Inc (US) are strategically positioning themselves through innovation and partnerships. For instance, Membrane Technology and Research Inc (US) focuses on enhancing membrane performance and expanding its product portfolio, while Air Products and Chemicals Inc (US) emphasizes sustainable solutions and carbon capture technologies, indicating a collective shift towards environmentally friendly practices.

In terms of business tactics, companies are increasingly localizing manufacturing to reduce supply chain vulnerabilities and optimize operational efficiency. The market appears moderately fragmented, with several players vying for market share, yet the influence of major companies remains substantial. This competitive structure fosters an environment where innovation and strategic collaborations are essential for maintaining a competitive edge.

In October 2025, DOW Inc (US) announced a partnership with a leading renewable energy firm to develop advanced membrane technologies aimed at enhancing hydrogen separation processes. This strategic move is likely to bolster DOW's position in the renewable energy sector, aligning with global trends towards cleaner energy solutions. The collaboration may also facilitate the integration of cutting-edge technologies, thereby enhancing operational efficiencies.

In September 2025, Air Products and Chemicals Inc (US) unveiled a new carbon capture membrane technology designed to significantly reduce CO2 emissions from industrial processes. This innovation not only underscores the company's commitment to sustainability but also positions it as a leader in the emerging carbon capture market. The strategic importance of this development lies in its potential to meet regulatory requirements and address growing environmental concerns.

In August 2025, Membrane Technology and Research Inc (US) expanded its manufacturing capabilities by investing in a new facility dedicated to producing high-performance membranes. This expansion is indicative of the company's proactive approach to meet increasing market demand and enhance its production capacity. Such investments are crucial for maintaining competitiveness in a rapidly evolving market.

As of November 2025, current trends in the gas separation-membrane market are heavily influenced by digitalization, sustainability, and the integration of artificial intelligence. Strategic alliances are becoming increasingly vital, as companies seek to leverage complementary strengths to drive innovation. The competitive differentiation is likely to evolve from traditional price-based competition towards a focus on technological advancements, supply chain reliability, and sustainable practices, suggesting a transformative shift in how companies approach market challenges.

Key Companies in the US Gas Separation Membrane Market include

Industry Developments

In recent months, the US Gas Separation Membrane Market has experienced notable developments. Asahi Kasei Corporation has actively expanded its portfolio, focusing on innovative membrane technologies to meet rising demand in various sectors including natural gas and industrial applications. Meanwhile, Parker Hannifin has made strides in enhancing the efficiency and sustainability of its gas separation solutions. The Global CCS Institute has been increasingly engaged with stakeholders to promote carbon capture and storage technologies, emphasizing the importance of gas separation membranes in this process.

A significant merger in the market occurred in June 2023, when Air Products and Chemicals acquired a specialized membrane technology firm, further consolidating its position in the industry. The market has seen valuation growth spurred by advancements in technology and increasing regulatory emphasis on reducing greenhouse gas emissions. Notably, Xebec Adsorption has seen heightened interest due to advancements in renewable energy applications over the past few years, particularly since Q1 2022. The combined forces of these companies continue to reshape the competitive landscape of the US Gas Separation Membrane Market, responding to both industry demands and environmental challenges.

Future Outlook

US Gas Separation Membrane Market Future Outlook

The gas separation-membrane market is projected to grow at a 6.46% CAGR from 2024 to 2035, driven by increasing demand for efficient gas separation technologies and environmental regulations.

New opportunities lie in:

  • Development of advanced polymer membranes for CO2 capture applications.
  • Integration of gas separation membranes in renewable energy systems.
  • Expansion of membrane-based solutions in industrial gas processing sectors.

By 2035, the market is expected to achieve substantial growth, driven by innovation and strategic investments.

Market Segmentation

US Gas Separation Membrane Market Application Outlook

  • Nitrogen Generation & Oxygen Enrichment
  • Hydrogen Recovery
  • Carbon Dioxide Removal
  • Others

US Gas Separation Membrane Market Material Type Outlook

  • Polyimide & Polyamide
  • Polysulfone
  • Cellulose Acetate
  • Others

Report Scope

MARKET SIZE 2024451.8(USD Million)
MARKET SIZE 2025480.99(USD Million)
MARKET SIZE 2035900.0(USD Million)
COMPOUND ANNUAL GROWTH RATE (CAGR)6.46% (2024 - 2035)
REPORT COVERAGERevenue Forecast, Competitive Landscape, Growth Factors, and Trends
BASE YEAR2024
Market Forecast Period2025 - 2035
Historical Data2019 - 2024
Market Forecast UnitsUSD Million
Key Companies Profiled["Membrane Technology and Research Inc (US)", "Air Products and Chemicals Inc (US)", "Parker Hannifin Corporation (US)", "Honeywell International Inc (US)", "BASF SE (DE)", "DOW Inc (US)", "3M Company (US)", "LG Chem Ltd (KR)", "Global CCS Institute (AU)"]
Segments CoveredMaterial Type, Application
Key Market OpportunitiesAdvancements in membrane technology enhance efficiency in carbon capture and hydrogen production applications.
Key Market DynamicsTechnological advancements in gas separation membranes drive efficiency and sustainability in various industrial applications.
Countries CoveredUS

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FAQs

What is the projected market size of the US Gas Separation Membrane Market in 2024?

The US Gas Separation Membrane Market is expected to be valued at 451.8 million USD in 2024.

What is the expected market size for the US Gas Separation Membrane Market by 2035?

By 2035, the US Gas Separation Membrane Market is anticipated to reach a valuation of 1004.5 million USD.

What is the expected CAGR for the US Gas Separation Membrane Market from 2025 to 2035?

The market is expected to witness a compound annual growth rate (CAGR) of 7.534% during the forecast period from 2025 to 2035.

Which material type holds the largest market share in the US Gas Separation Membrane Market in 2024?

In 2024, Polyimide & Polyamide is projected to dominate the market with an estimated value of 225.0 million USD.

What will be the value of the Polysulfide segment in the US Gas Separation Membrane Market by 2035?

The Polysulfide segment is expected to grow to a value of 229.0 million USD by 2035.

Who are the key players in the US Gas Separation Membrane Market?

Key players in the market include Asahi Kasei Corporation, Parker Hannifin, Air Products and Chemicals, and Koch Membrane Systems.

What challenges does the US Gas Separation Membrane Market face currently?

The market is facing challenges such as increasing competition and the need for continuous innovation in membrane technologies.

How does the growth rate of the US Gas Separation Membrane Market vary by material type?

Different material types are expected to grow at varying rates, with Polyimide & Polyamide projected for the highest growth within the forecast period.

What is the impact of emerging trends on the US Gas Separation Membrane Market?

Emerging trends such as advancements in membrane materials and increased demand for gas separation technologies are driving market growth.

What is the market value of the Cellulose Acetate segment by 2024?

The Cellulose Acetate segment is anticipated to be valued at 75.0 million USD in 2024.

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