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    US Contract Packaging Market

    ID: MRFR/PCM/16809-HCR
    100 Pages
    Snehal Singh
    October 2025

    US Contract Packaging Market Research Report: By Packaging Type (Flexible Packaging, Rigid Packaging, Semi-Rigid Packaging, Pouches, Boxes), By End Use Industry (Food and Beverage, Pharmaceutical, Cosmetics, Consumer Goods, Electronics), By Contract Packaging Method (Fill and Seal, Blister Packaging, Cartoning, Labeling, Bundling) and By Material Type (Plastic, Paperboard, Metal, Glass, Composite) - Forecast to 2035

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    US Contract Packaging Market Summary

    As per MRFR analysis, the US contract packaging market size was estimated at 11.16 USD Billion in 2024.. The US contract packaging market is projected to grow from 11.89 USD Billion in 2025 to 22.36 USD Billion by 2035, exhibiting a compound annual growth rate (CAGR) of 6.52% during the forecast period 2025 - 2035.

    Key Market Trends & Highlights

    The US contract packaging market is experiencing a dynamic shift towards customization and sustainability.

    • The market is witnessing an increased demand for customization, particularly in the food and beverage segment, which remains the largest.
    • Sustainability initiatives are becoming a focal point, with companies striving to reduce their environmental footprint in packaging.
    • Technological integration is on the rise, enhancing efficiency and accuracy in packaging processes, especially in the pharmaceutical sector, which is the fastest-growing segment.
    • Key market drivers include rising e-commerce activities and a focus on cost efficiency, which are shaping the future of contract packaging.

    Market Size & Forecast

    2024 Market Size 11.16 (USD Billion)
    2035 Market Size 22.36 (USD Billion)

    Major Players

    WestRock (US), Sonoco Products Company (US), Mondi Group (GB), Smurfit Kappa (IE), Amcor (AU), Berry Global (US), ProAmpac (US), Crown Holdings (US)

    US Contract Packaging Market Trends

    The market is currently experiencing a dynamic evolution., driven by various factors that shape its landscape. As businesses increasingly seek to optimize their supply chains, the demand for specialized packaging solutions has surged. This trend is largely influenced by the need for efficiency, sustainability, and customization. Companies are now more inclined to outsource packaging processes to focus on core competencies, which has led to a proliferation of contract packaging providers. These providers are adapting to meet the diverse needs of clients across multiple sectors, including food, pharmaceuticals, and consumer goods. Moreover, technological advancements are playing a pivotal role in transforming the contract packaging market. Automation and smart packaging technologies are being integrated into operations, enhancing productivity and reducing costs. The emphasis on sustainability is also notable, as companies strive to adopt eco-friendly materials and practices. This shift not only aligns with consumer preferences but also addresses regulatory pressures. As the market continues to evolve, it appears poised for further growth, with innovations and strategic partnerships likely to define its future trajectory.

    Increased Demand for Customization

    There is a noticeable shift towards tailored packaging solutions in the contract packaging market. Clients are increasingly seeking unique designs and functionalities that cater to specific product requirements. This trend reflects a broader consumer preference for personalized experiences, prompting packaging providers to innovate and offer bespoke services.

    Sustainability Initiatives

    Sustainability has emerged as a critical focus within the contract packaging market. Companies are actively pursuing eco-friendly materials and processes to minimize environmental impact. This trend is driven by both consumer demand for greener products and regulatory requirements, pushing providers to adopt sustainable practices.

    Technological Integration

    The integration of advanced technologies is reshaping the contract packaging market. Automation, robotics, and smart packaging solutions are being implemented to enhance efficiency and reduce operational costs. This trend indicates a move towards more sophisticated packaging processes, allowing companies to meet the evolving demands of their clients.

    US Contract Packaging Market Drivers

    Focus on Cost Efficiency

    Cost efficiency remains a critical driver in the contract packaging market. Companies are increasingly outsourcing packaging processes to reduce operational costs and enhance productivity. By leveraging the expertise of contract packaging providers, businesses can streamline their operations and focus on core competencies. In 2025, it is estimated that outsourcing packaging could save companies up to 20% in operational costs. This trend is particularly evident in industries such as food and beverage, where packaging plays a vital role in product preservation and marketing. As firms seek to optimize their budgets, the contract packaging market is poised for growth, as more organizations recognize the financial benefits of outsourcing their packaging needs.

    Rising E-commerce Activities

    The surge in e-commerce activities in the US is a pivotal driver for the contract packaging market. As online shopping continues to gain traction, businesses increasingly seek efficient packaging solutions to meet consumer demands. In 2025, e-commerce sales are projected to reach approximately $1 trillion, necessitating innovative packaging strategies. This trend compels companies to collaborate with contract packaging providers to enhance their supply chain efficiency. The need for quick turnaround times and customized packaging solutions is paramount, as businesses aim to differentiate themselves in a competitive landscape. Consequently, The market is likely to experience substantial growth, driven by the demand for tailored packaging that aligns with e-commerce logistics and consumer preferences..

    Innovation in Packaging Materials

    Innovation in packaging materials is a notable driver for the contract packaging market. As consumer preferences evolve, there is a growing demand for advanced packaging solutions that enhance product appeal and functionality. The introduction of sustainable materials, such as biodegradable plastics and recyclable options, is reshaping the packaging landscape. In 2025, it is anticipated that the market for sustainable packaging will grow by over 30%. This shift encourages companies to collaborate with contract packaging providers who can offer innovative solutions that align with sustainability goals. As businesses strive to meet consumer expectations for eco-friendly packaging, the contract packaging market is likely to witness significant advancements in material technology and design.

    Increased Focus on Supply Chain Resilience

    The emphasis on supply chain resilience is emerging as a crucial driver in the contract packaging market. Recent disruptions have highlighted the vulnerabilities within supply chains, prompting companies to seek more reliable and flexible packaging solutions. Businesses are increasingly turning to contract packaging providers to enhance their supply chain agility and responsiveness. In 2025, it is projected that investments in supply chain resilience will increase by 25%, as companies prioritize strategies that mitigate risks. This trend underscores the importance of collaboration with contract packaging partners who can adapt to changing market conditions and ensure continuity in product delivery. As organizations strive for greater resilience, the contract packaging market is likely to benefit from heightened demand for adaptable packaging solutions.

    Regulatory Compliance and Safety Standards

    The contract packaging market is significantly influenced by the need for regulatory compliance and adherence to safety standards. In the US, industries such as pharmaceuticals and food are subject to stringent regulations that govern packaging practices. Companies must ensure that their packaging meets safety and quality standards to avoid legal repercussions and maintain consumer trust. This necessity drives businesses to partner with contract packaging providers who possess the expertise to navigate complex regulatory landscapes. As compliance becomes increasingly critical, the contract packaging market is likely to expand, with providers offering specialized services that ensure adherence to industry regulations and enhance product safety.

    Market Segment Insights

    By Packaging Type: Flexible Packaging (Largest) vs. Pouches (Fastest-Growing)

    In the US contract packaging market, Flexible Packaging holds a significant share, dominating the landscape with its versatility and wide range of applications. Rigid Packaging follows but with a notably smaller proportion, while Semi-Rigid Packaging, Pouches, and Boxes occupy more niche positions within the market, each contributing to a diverse packaging ecosystem. This distribution highlights the varied preferences of consumers and manufacturers, reflecting both functionality and aesthetic appeal that these segment values offer. Growth trends indicate that the demand for Pouches is increasing rapidly, making it the fastest-growing segment. The convenience factor and portability of Pouches cater to consumer needs, prompting brands to innovate and enhance their offerings. Meanwhile, Flexible Packaging remains steadfast due to its adaptability and cost-effectiveness, driven by the rising emphasis on sustainability and eco-friendly materials in packaging solutions.

    Flexible Packaging (Dominant) vs. Pouches (Emerging)

    Flexible Packaging is characterized by its lightweight and versatile nature, making it an ideal choice for various products across multiple industries, including food, beverages, and consumer goods. It offers advantages such as reduced material usage and enhanced shelf life, appealing strongly to environmentally-conscious consumers. On the other hand, Pouches have emerged as a strong candidate in the market, gaining traction due to their convenience, resealability, and reduced waste. Brands are increasingly adopting Pouches to enhance user experience and meet on-the-go lifestyle demands. Both categories play crucial roles in shaping packaging strategies, influenced by consumer preferences and technological innovations in materials.

    By End Use Industry: Food and Beverage (Largest) vs. Pharmaceutical (Fastest-Growing)

    In the US contract packaging market, the Food and Beverage segment holds a significant market share, driven by the increasing demand for packaged food items and beverages. This segment benefits from the growing trend of convenience, leading consumers to prefer ready-to-eat options and on-the-go beverages, resulting in a substantial portion of the market being attributed to this category. On the other hand, the Pharmaceutical segment is the fastest-growing within the market, propelled by advancements in healthcare and rising consumer health awareness. The ongoing need for efficient packaging solutions that ensure product safety and compliance with regulations contributes to the rapid growth of this segment, highlighting a shift towards more sophisticated packaging technologies and solutions.

    Food and Beverage (Dominant) vs. Pharmaceutical (Emerging)

    The Food and Beverage segment is characterized by its established dominance in the US contract packaging market, leveraging high consumer demand for fast-moving consumer goods and the necessity for specialized packaging that preserves freshness and quality. This segment incorporates various packaging types, including flexible films, cartons, and rigid containers, allowing customization to meet specific consumer preferences. In contrast, the Pharmaceutical segment, while emerging, is rapidly gaining traction due to an increasing focus on health and wellness. Regulatory pressures and the need for child-resistant and tamper-evident packaging are driving innovation, leading to the development of advanced packaging formats that prioritize safety and efficacy, thus positioning this segment on a robust growth trajectory.

    By Contract Packaging Method: Fill and Seal (Largest) vs. Blister Packaging (Fastest-Growing)

    In the US contract packaging market, Fill and Seal leads the segment with a commanding share, driven by its versatility in packaging various products. Blister Packaging closely follows, gaining traction due to the increasing demand for pharmaceutical and consumer goods packaging that ensures product safety and visibility. The faster growth of Blister Packaging highlights a shift towards innovative packaging solutions that attract consumer interest and enhance product shelf appeal. The growth trends in the contract packaging methods segment point towards an increasing preference for sustainable and customizable solutions. Companies are investing in advanced technologies to provide flexible and efficient packaging options. Factors such as changes in consumer behavior and the rise of e-commerce are driving the demand for faster and more reliable packaging methods. Additionally, regulatory changes within packaging standards in various industries are shaping how businesses approach contract packaging in the US market.

    Fill and Seal (Dominant) vs. Blister Packaging (Emerging)

    Fill and Seal is the dominant method in the market, offering extensive capabilities for a wide array of products, including liquids, powders, and granular materials. It is favored for its efficiency and ability to maintain product integrity. Blister Packaging, on the other hand, is emerging rapidly, particularly in the pharmaceutical industry, where it offers advantages in product protection and consumer convenience. This method is designed to cater to a growing focus on safety and tamper-evidence, making it essential in today's market landscape. As both methods continue to evolve, their characteristics are shaped by technology advancements and changing consumer preferences, influencing overall market dynamics in the US.

    By Material Type: Plastic (Largest) vs. Paperboard (Fastest-Growing)

    In the US contract packaging market, the material type segment is dominated by plastic, which accounts for a significant portion of market share due to its versatility, cost-effectiveness, and ease of handling. Paperboard follows as a strong competitor, driven by its sustainability appeal and growing consumer preference for eco-friendly packaging solutions. Other materials, such as metal, glass, and composite, occupy smaller shares but remain important for specific applications, particularly in premium and specialty products. Looking ahead, the growth trends indicate a notable shift towards sustainable materials, with paperboard experiencing the most rapid expansion as brands seek to meet consumer demand for greener options. Innovations in biodegradable and recyclable materials are further catalyzing this change, while plastic continues to thrive due to its established infrastructure and low production costs. Overall, the market dynamics reveal an interesting juxtaposition of dominance and emerging trends.

    Plastic (Dominant) vs. Glass (Emerging)

    Plastic packaging has solidified its position as the dominant material in the US contract packaging market, primarily due to its lightweight nature, durability, and low manufacturing costs. It encompasses a wide range of applications across various industries, making it highly versatile. On the other hand, glass packaging is gaining traction as an emerging option, especially among premium brands aiming for an upscale appeal. Although glass is heavier and more expensive than plastic, its recyclability and ability to maintain product integrity are strong selling points. This duality in material preferences highlights the ongoing transition in consumer preferences, where sustainability is becoming increasingly important, potentially reshaping market trends in the near future.

    Get more detailed insights about US Contract Packaging Market

    Key Players and Competitive Insights

    The contract packaging market in the US is characterized by a dynamic competitive landscape, driven by increasing demand for customized packaging solutions and a growing emphasis on sustainability. Key players such as WestRock (US), Sonoco Products Company (US), and Berry Global (US) are strategically positioning themselves through innovation and operational efficiency. WestRock (US) focuses on enhancing its product offerings through sustainable materials, while Sonoco Products Company (US) emphasizes its commitment to circular economy principles. Berry Global (US) is leveraging advanced technologies to optimize its packaging solutions, collectively shaping a competitive environment that prioritizes adaptability and responsiveness to market needs.

    The market structure appears moderately fragmented, with numerous players vying for market share. Key business tactics include localizing manufacturing to reduce lead times and optimize supply chains. This approach not only enhances operational efficiency but also allows companies to respond swiftly to regional demands. The collective influence of major players fosters a competitive atmosphere where innovation and customer-centric solutions are paramount.

    In October 2025, WestRock (US) announced a partnership with a leading e-commerce platform to develop tailored packaging solutions aimed at enhancing the customer experience. This strategic move underscores WestRock's commitment to innovation and its ability to adapt to the evolving needs of the e-commerce sector. By aligning with digital platforms, WestRock (US) positions itself to capture a growing segment of the market that prioritizes convenience and sustainability.

    In September 2025, Sonoco Products Company (US) expanded its operations by acquiring a regional packaging firm specializing in sustainable materials. This acquisition not only broadens Sonoco's product portfolio but also reinforces its commitment to sustainability, aligning with current consumer preferences for eco-friendly packaging. The integration of this firm is likely to enhance Sonoco's competitive edge in the market, allowing it to offer a more comprehensive range of sustainable solutions.

    In August 2025, Berry Global (US) launched a new line of biodegradable packaging products, reflecting its strategic focus on sustainability and innovation. This initiative is indicative of a broader trend within the industry, where companies are increasingly investing in environmentally friendly solutions. By introducing biodegradable options, Berry Global (US) aims to meet the rising consumer demand for sustainable packaging, thereby enhancing its market position.

    As of November 2025, the competitive trends in the contract packaging market are increasingly defined by digitalization, sustainability, and the integration of artificial intelligence. Strategic alliances are becoming more prevalent, as companies seek to leverage complementary strengths to enhance their offerings. The shift from price-based competition to a focus on innovation, technology, and supply chain reliability is evident, suggesting that future competitive differentiation will hinge on the ability to deliver customized, sustainable solutions that meet the evolving demands of consumers.

    Industry Developments

    The US Contract Packaging Market has witnessed several notable developments recently. In October 2023, Mast Global announced an expansion of its packaging facilities to enhance its capabilities in sustainable packaging solutions, responding to the growing demand for eco-friendly products. In September 2023, Sonoco Products collaborated with Pactiv LLC to innovate and streamline their packaging processes, focusing on recyclable materials.

    Additionally, Dart Container has made investments to increase production efficiency in their cup manufacturing processes, catering to a rising market demand.Mergers and acquisitions have also shaped the landscape; in August 2023, WestRock acquired a smaller packaging firm to bolster its presence in the e-commerce sector, drawing significant attention due to its strategic fit with their operations. Furthermore, in July 2023, American Packaging Corporation expanded its footprint by acquiring a regional competitor, enhancing its market share and operational capabilities within the sector.

    The market has shown steady growth, with increasing consumer awareness about sustainability affecting companies like Mann+Hummel and Gleroy to innovate their packaging solutions. The evolving landscape demonstrates a clear shift towards sustainability and consolidation amid rising competition and market dynamics.

    Future Outlook

    US Contract Packaging Market Future Outlook

    The contract packaging market is projected to grow at a 6.52% CAGR from 2024 to 2035, driven by e-commerce expansion, sustainability initiatives, and technological advancements.

    New opportunities lie in:

    • Invest in automated packaging solutions to enhance efficiency and reduce labor costs.
    • Develop eco-friendly packaging materials to meet rising consumer demand for sustainability.
    • Leverage data analytics for personalized packaging solutions to improve customer engagement.

    By 2035, the contract packaging market is expected to achieve robust growth, driven by innovation and strategic investments.

    Market Segmentation

    US Contract Packaging Market Material Type Outlook

    • Plastic
    • Paperboard
    • Metal
    • Glass
    • Composite

    US Contract Packaging Market Packaging Type Outlook

    • Flexible Packaging
    • Rigid Packaging
    • Semi-Rigid Packaging
    • Pouches
    • Boxes

    US Contract Packaging Market End Use Industry Outlook

    • Food and Beverage
    • Pharmaceutical
    • Cosmetics
    • Consumer Goods
    • Electronics

    US Contract Packaging Market Contract Packaging Method Outlook

    • Fill and Seal
    • Blister Packaging
    • Cartoning
    • Labeling
    • Bundling

    Report Scope

    MARKET SIZE 2024 11.16(USD Billion)
    MARKET SIZE 2025 11.89(USD Billion)
    MARKET SIZE 2035 22.36(USD Billion)
    COMPOUND ANNUAL GROWTH RATE (CAGR) 6.52% (2024 - 2035)
    REPORT COVERAGE Revenue Forecast, Competitive Landscape, Growth Factors, and Trends
    BASE YEAR 2024
    Market Forecast Period 2025 - 2035
    Historical Data 2019 - 2024
    Market Forecast Units USD Billion
    Key Companies Profiled WestRock (US), Sonoco Products Company (US), Mondi Group (GB), Smurfit Kappa (IE), Amcor (AU), Berry Global (US), ProAmpac (US), Crown Holdings (US)
    Segments Covered Packaging Type, End Use Industry, Contract Packaging Method, Material Type
    Key Market Opportunities Adoption of sustainable packaging solutions driven by consumer demand and regulatory pressures.
    Key Market Dynamics Rising demand for sustainable packaging solutions drives innovation and competition in the contract packaging market.
    Countries Covered US

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    FAQs

    What is the current market size of the US Contract Packaging Market in 2024?

    The US Contract Packaging Market is expected to be valued at 8.25 billion USD in 2024.

    What is the expected market value of the US Contract Packaging Market in 2035?

    By 2035, the US Contract Packaging Market is anticipated to reach a valuation of 15.0 billion USD.

    What is the estimated compound annual growth rate (CAGR) for the US Contract Packaging Market from 2025 to 2035?

    The expected CAGR for the US Contract Packaging Market is 5.585% during the period from 2025 to 2035.

    Which packaging type holds the largest market share in the US Contract Packaging Market?

    Flexible Packaging holds the largest market share, valued at 2.5 billion USD in 2024.

    What is the projected market size for Flexible Packaging by 2035?

    The projected market size for Flexible Packaging is expected to be 4.5 billion USD by 2035.

    Who are the key players in the US Contract Packaging Market?

    Major players in the market include Mast Global, Dart Container, TimBar, and Sonoco Products, among others.

    What is the market size for Rigid Packaging in the US Contract Packaging Market in 2024?

    Rigid Packaging is valued at 2.0 billion USD in 2024 within the US Contract Packaging Market.

    What trends are currently shaping the US Contract Packaging Market?

    Key trends include the shift towards sustainable packaging solutions and increased demand for convenience formats.

    How is the Semi-Rigid Packaging segment expected to perform by 2035?

    The Semi-Rigid Packaging segment is projected to grow to 2.25 billion USD by 2035.

    What challenges does the US Contract Packaging Market face as of 2025?

    Challenges include rising raw material costs and evolving regulatory requirements affecting packaging standards.

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