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US Battery Recycling Market

ID: MRFR/EnP/11954-HCR
100 Pages
Garvit Vyas
October 2025

US Battery Recycling Market Research Report By Source (Automotive Batteries, Industrial Batteries, Consumer & Electronic Appliance Batteries), By Material (Metals, Electrolytes, Plastics, Others), By Chemistry (Lead-acid, Lithium-based, Nickel-based, Others, Alkaline, Mercury, Zinc-carbon, Zinc-air), Processing State (Extraction of material, Reuse, Repackaging, Second life, Disposal), By Recycling Process (Hydrometallurgy, Pyrometallurgy, Lead acid battery recycling process, Lithium-ion battery recycling process) - Forecast to 2035

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US Battery Recycling Market Infographic
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US Battery Recycling Market Summary

As per MRFR analysis, the US battery recycling market size was estimated at 3400.0 USD Million in 2024. The US battery recycling market is projected to grow from 3695.46 USD Million in 2025 to 8500.0 USD Million by 2035, exhibiting a compound annual growth rate (CAGR) of 8.69% during the forecast period 2025 - 2035.

Key Market Trends & Highlights

The US battery recycling market is poised for substantial growth driven by technological advancements and regulatory support.

  • Technological advancements in recycling processes are enhancing efficiency and recovery rates.
  • Regulatory support and incentives are increasingly shaping the landscape of battery recycling initiatives.
  • Growing consumer awareness regarding sustainability is driving demand for responsible recycling practices.
  • The rising demand for electric vehicles and legislative mandates for recycling are key drivers propelling market growth.

Market Size & Forecast

2024 Market Size 3400.0 (USD Million)
2035 Market Size 8500.0 (USD Million)
CAGR (2025 - 2035) 8.69%

Major Players

Umicore (BE), Li-Cycle (CA), Redwood Materials (US), American Battery Technology Company (US), Battery Resourcers (US), Recupyl (FR), Duesenfeld (DE), Aqua Metals (US)

US Battery Recycling Market Trends

The battery recycling market is currently experiencing a notable transformation. This change is driven by increasing environmental awareness and regulatory pressures. As the demand for electric vehicles and portable electronics rises, the need for sustainable disposal and recycling of batteries becomes more critical. This shift is prompting manufacturers and consumers alike to seek efficient recycling solutions that minimize waste and recover valuable materials. The market appears to be evolving towards more advanced technologies that enhance the efficiency of recycling processes, thereby reducing the environmental impact associated with battery disposal. Moreover, government initiatives and policies are playing a pivotal role in shaping the landscape of the battery recycling market. Incentives for recycling programs and stricter regulations on battery disposal are encouraging stakeholders to invest in innovative recycling methods. This trend suggests a growing recognition of the importance of a circular economy, where materials are reused and recycled rather than discarded. As the market continues to develop, collaboration among manufacturers, recyclers, and policymakers will likely be essential in fostering a sustainable future for battery recycling.

Technological Advancements in Recycling Processes

Recent innovations in recycling technologies are enhancing the efficiency and effectiveness of battery recovery. These advancements may lead to improved separation techniques and higher recovery rates of valuable materials, such as lithium and cobalt, which are critical for battery production.

Regulatory Support and Incentives

Government policies are increasingly promoting battery recycling through various incentives and regulations. This support may encourage manufacturers and consumers to participate in recycling programs, thereby fostering a more sustainable approach to battery disposal.

Growing Consumer Awareness

There is a noticeable increase in consumer awareness regarding the environmental impact of battery waste. This heightened consciousness is likely driving demand for responsible recycling options, pushing companies to adopt more sustainable practices in the battery recycling market.

US Battery Recycling Market Drivers

Rising Raw Material Costs

The escalating costs of raw materials used in battery production, such as lithium, cobalt, and nickel, are driving interest in the battery recycling market. As these materials become scarcer and more expensive, the economic viability of recycling used batteries increases. In 2025, the price of lithium is projected to rise by over 30%, prompting manufacturers to seek alternative sources for these critical components. Recycling offers a sustainable solution, allowing for the recovery of these valuable materials from end-of-life batteries. This trend not only supports the battery recycling market but also encourages innovation in recycling technologies. By investing in advanced recycling processes, companies can enhance their profitability while contributing to a circular economy. Thus, the rising costs of raw materials serve as a significant catalyst for growth within the battery recycling market.

Legislative Mandates for Recycling

Legislative measures aimed at promoting recycling are increasingly influencing the battery recycling market. In 2025, several states have enacted laws requiring manufacturers to implement take-back programs for used batteries. These regulations are designed to ensure that batteries are disposed of responsibly and recycled effectively. As a result, manufacturers are compelled to invest in recycling infrastructure, which in turn stimulates growth in the battery recycling market. The introduction of such mandates not only enhances environmental protection but also fosters a culture of sustainability among consumers. Furthermore, these regulations may lead to increased collaboration between manufacturers and recycling facilities, creating a more efficient recycling ecosystem. Consequently, the legislative landscape is a crucial driver for the battery recycling market, shaping its future trajectory.

Corporate Sustainability Initiatives

The increasing emphasis on corporate sustainability is influencing the battery recycling market. Many companies are adopting sustainability goals that include responsible sourcing and recycling of battery materials. In 2025, it is expected that over 60% of major corporations will have established formal recycling programs for their battery waste. This shift reflects a broader commitment to environmental stewardship and social responsibility. As businesses recognize the importance of sustainable practices, they are more likely to invest in the battery recycling market, thereby driving growth. Additionally, partnerships between corporations and recycling facilities can enhance the efficiency of recycling operations, creating a win-win scenario for both parties. This trend indicates that corporate sustainability initiatives are not only beneficial for the environment but also serve as a catalyst for the battery recycling market.

Technological Innovations in Recycling

Technological advancements in recycling processes are transforming the battery recycling market. Innovations such as hydrometallurgical and pyrometallurgical methods are enhancing the efficiency of material recovery from used batteries. In 2025, it is anticipated that these technologies will improve recovery rates by up to 90%, making recycling more economically attractive. As companies adopt these cutting-edge techniques, the battery recycling market is likely to experience significant growth. Moreover, the development of new technologies may lead to the creation of secondary markets for recovered materials, further driving demand. This trend underscores the importance of research and development in the recycling sector, as it not only improves operational efficiencies but also contributes to sustainability goals. Thus, technological innovations are a key driver of the battery recycling market, shaping its evolution.

Increasing Demand for Electric Vehicles

The surge in electric vehicle (EV) adoption in the US is a pivotal driver for the battery recycling market. As more consumers transition to EVs, the demand for lithium-ion batteries escalates, leading to a corresponding increase in battery waste. In 2025, it is estimated that the number of EVs on the road will exceed 20 million, creating a substantial need for effective recycling solutions. This trend not only highlights the importance of sustainable practices but also emphasizes the economic potential within the battery recycling market. The recovery of valuable materials from used batteries can significantly reduce the reliance on raw material extraction, which is often environmentally detrimental. Consequently, the battery recycling market is poised to benefit from this growing demand, as manufacturers and consumers alike seek to minimize their ecological footprint.

Market Segment Insights

By Chemistry: Lead-acid (Largest) vs. Lithium-based (Fastest-Growing)

The US battery recycling market exhibits a diverse chemistry segment landscape. Lead-acid batteries hold the largest share, driven by their widespread use in automotive applications. Meanwhile, lithium-based batteries are gaining traction, largely due to the increased adoption of electric vehicles and portable electronics, positioning them as the fastest-growing segment. Their rapid adoption signals a shift in consumer preferences that is reshaping the market dynamics. Growth trends in the chemistry segment are significantly influenced by environmental regulations and technology advancements. The push for sustainable practices in battery disposal and recycling is fostering innovation across all chemistry types. Lithium-based battery recycling is particularly driven by the demand for raw materials such as lithium, cobalt, and nickel, essential for new battery production. This trend underscores the importance of establishing efficient recycling systems to meet future energy storage needs.

Lead-acid (Dominant) vs. Lithium-based (Emerging)

Lead-acid batteries are the dominant technology in the US battery recycling market, primarily due to their established infrastructure and regulatory backing for recycling processes. They are commonly utilized in vehicles and other applications, making their recycling essential for environmental sustainability. In contrast, lithium-based batteries represent an emerging segment, driven by the rise of electric vehicles and renewable energy storage systems. Their recycling is critical as they contain valuable metals that can be recovered and reused. However, challenges such as the technological complexity and safety concerns during recycling processes highlight the need for further innovation and investment in the infrastructure to manage this growing segment effectively.

By Processing State: Extraction of Material (Largest) vs. Reuse (Fastest-Growing)

In the US battery recycling market, the segment values represent different processing states that play crucial roles in managing battery waste. The extraction of material stands out as the largest segment, dominating the market due to its pivotal role in reclaiming valuable materials from spent batteries. In contrast, reuse is gaining traction, fueled by increasing environmental awareness and regulatory incentives aimed at promoting sustainable practices in the battery lifecycle. As the market evolves, growth trends indicate a significant shift towards reuse as companies seek to extend the lifespan of battery materials. This trend is driven by technological advancements, which enable more efficient processes for repurposing battery components. Additionally, consumer demand for sustainability and higher recyclability rates are propelling the adoption of innovative reuse strategies, making it the fastest-growing segment in the market.

Extraction of Material (Dominant) vs. Reuse (Emerging)

The extraction of material is the dominant value in the processing state segment due to its foundational role in the recycling ecosystem. This segment focuses on retrieving metals like lithium, cobalt, and nickel from old batteries, which are essential for new battery production. On the other hand, reuse is emerging as a pivotal strategy, allowing companies to reconsider how battery components can be utilized rather than disposed of. With improved technologies and a surge in sustainable practices, reuse not only reduces waste but also lowers production costs by diminishing the need for raw material extraction. This trend towards circular economy principles enhances the market position of both segments, each playing a unique yet complementary role in promoting sustainability in battery usage.

By Recycling Process: Hydrometallurgy (Largest) vs. Pyrometallurgy (Fastest-Growing)

In the US battery recycling market, the hydrometallurgy process dominates the recycling landscape due to its efficient material recovery and environmentally friendly operations. This method is preferred for lithium-ion batteries, accounting for a significant share of the market as it is capable of extracting precious metals and other valuable materials effectively. Meanwhile, pyrometallurgy, although smaller in market share, is gaining traction, especially for lead-acid batteries, as it offers robust recycling capabilities despite its higher energy consumption. The growth of the recycling processes is driven by increasing environmental regulations and the demand for sustainable practices in the battery industry. The rise of electric vehicles has sparked a need for efficient lithium-ion battery recycling processes, hence promoting hydrometallurgy as an essential method. Additionally, technological advancements are making pyrometallurgy more appealing in specific applications, further pushing its growth. The focus on sustainability in manufacturing and strict government policies bolster the adoption of these recycling methods in the industry.

Hydrometallurgy (Dominant) vs. Pyrometallurgy (Emerging)

Hydrometallurgy is recognized as the dominant process in the US battery recycling market, particularly for lithium-ion batteries. This method benefits from lower energy requirements and a more environmentally friendly operation, making it more appealing to manufacturers seeking sustainability. By utilizing aqueous solutions to extract metals, hydrometallurgy showcases superior recovery rates for valuable components like cobalt and nickel. Conversely, pyrometallurgy is an emerging process, gaining ground in specific applications such as lead-acid battery recycling. While traditionally characterized by high energy use and emissions, advancements are being made to enhance its efficiency and reduce environmental impact. As both methods evolve, they reflect a broader trend towards the adoption of cleaner technologies in battery recycling.

By Material: Metals (Largest) vs. Plastics (Fastest-Growing)

In the US battery recycling market, the material segment is primarily dominated by metals, which hold a significant market share due to their high demand and recycling efficiency. The recycling of metals from batteries, such as lithium, cobalt, and nickel, continues to be the main focus of the industry, accounting for a substantial portion of the overall material processing. Plastics, while currently holding a smaller share, are gaining attention driven by regulatory pressures and sustainability initiatives that promote recycling facilities to process plastic components more effectively. The growth trends within the material segment indicate a robust increase in the recycling of plastics, attributed to advances in recycling technology and increasing awareness of environmental concerns. As battery manufacturers increasingly focus on reducing the carbon footprint and enhancing sustainability, the demand for recycled materials, especially plastics, is expected to rise. This shift not only encourages innovation in recycling methods but also aligns with broader industry goals of circular economy practices, which will further drive market dynamics.

Metals (Dominant) vs. Plastics (Emerging)

Metals are the dominant material in the recycling segment, primarily due to the strong recovery rates from spent lithium-ion batteries. The metals sector enjoys considerable support from both technology advancements and established recycling protocols, ensuring high efficiency and profitability in operations. On the other hand, plastics represent an emerging category within the recycling landscape, characterized by growing regulatory incentives and initiatives aiming to enhance the circular economy. As the market increasingly explores the potential of reprocessing and repurposing plastics from batteries, their role is becoming more significant. The innovation in plastic recycling techniques is leading to a gradual shift, positioning plastics as an essential focus area for future developments within the US battery recycling market.

By Source: Automotive Batteries (Largest) vs. Industrial Batteries (Fastest-Growing)

In the US battery recycling market, the distribution of market share is primarily dominated by automotive batteries, which hold a significant portion due to their widespread use and regulatory mandates that promote recycling. Industrial batteries also contribute noticeably to the market, but their share is growing rapidly, reflecting increasing demand in sectors such as renewable energy and manufacturing. Growth trends in this segment indicate a shift towards more sustainable and closed-loop recycling methods, driven by advancements in technology and increasing environmental regulations. The automotive sector, being heavily regulated, sees stable demand for recycling, while industrial batteries are emerging strongly due to their critical role in energy storage systems, propelled by the renewable energy boom and policy shifts favoring sustainability.

Automotive Batteries (Dominant) vs. Industrial Batteries (Emerging)

The market for automotive batteries in the US battery recycling market is characterized by well-established practices, driven by the pressing need to recycle lead-acid batteries that are prevalent in vehicles. This segment benefits from stringent regulations which mandate recycling, creating a reliable stream of recycled materials. Conversely, industrial batteries, especially those used in renewable energy systems and electric vehicles, are emerging in popularity. Their characteristics include higher energy capacity and the need for advanced recycling solutions tailored for complex chemistries like lithium-ion. This dual focus on regulation and innovation positions both segments favorably in a rapidly evolving market landscape.

Get more detailed insights about US Battery Recycling Market

Key Players and Competitive Insights

The battery recycling market is currently characterized by a dynamic competitive landscape, driven by increasing regulatory pressures and a growing emphasis on sustainability. Key players are actively pursuing strategies that enhance their operational capabilities and market presence. For instance, in October 2025, Redwood Materials (US) announced a partnership with a major automotive manufacturer to develop a closed-loop battery recycling system, which underscores its commitment to innovation and sustainability. Similarly, Li-Cycle (CA) has focused on expanding its processing capacity, as evidenced by its recent investment in a new facility in the Midwest, aimed at optimizing supply chain efficiencies and meeting rising demand for recycled materials. These strategic moves collectively shape a competitive environment that is increasingly focused on technological advancement and sustainable practices.

In terms of business tactics, companies are localizing manufacturing and optimizing supply chains to enhance operational efficiency. The market appears moderately fragmented, with several players vying for market share while also collaborating on initiatives that promote recycling technologies. This competitive structure allows for a diverse range of approaches, from large-scale operations to niche players focusing on specific battery chemistries.

In September 2025, American Battery Technology Company (US) launched a new pilot program aimed at recovering lithium from spent batteries using a proprietary hydrometallurgical process. This initiative not only highlights the company's innovative approach but also positions it to capture a larger share of the lithium market, which is critical for the growing electric vehicle sector. The strategic importance of this move lies in its potential to reduce reliance on virgin materials, thereby enhancing sustainability in battery production.

In August 2025, Aqua Metals (US) announced the successful completion of its first commercial-scale battery recycling facility, which utilizes a patented AquaRefining technology. This facility is expected to significantly increase the company's processing capacity and reduce environmental impact. The strategic implications of this development are profound, as it positions Aqua Metals as a leader in environmentally friendly recycling methods, appealing to both consumers and manufacturers who prioritize sustainability.

In July 2025, Battery Resourcers (US) secured a $10M investment to expand its operations and enhance its recycling technologies. This funding is likely to accelerate the company's growth trajectory and improve its competitive positioning in the market. The strategic importance of this investment lies in its potential to bolster R&D efforts, enabling Battery Resourcers to innovate and refine its processes, which is crucial in a rapidly evolving industry.

As of November 2025, current trends in the battery recycling market indicate a strong shift towards digitalization, sustainability, and the integration of AI technologies. Strategic alliances are increasingly shaping the landscape, as companies recognize the value of collaboration in enhancing their technological capabilities. Looking ahead, competitive differentiation is expected to evolve, with a notable shift from price-based competition to a focus on innovation, technology, and supply chain reliability. This transition suggests that companies that prioritize sustainable practices and technological advancements will likely emerge as leaders in the market.

Key Companies in the US Battery Recycling Market market include

Future Outlook

US Battery Recycling Market Future Outlook

The battery recycling market is projected to grow at an 8.69% CAGR from 2024 to 2035, driven by increasing demand for sustainable practices and regulatory support.

New opportunities lie in:

  • Development of advanced hydrometallurgical processes for efficient metal recovery.
  • Expansion of collection networks for end-of-life batteries in urban areas.
  • Partnerships with automotive manufacturers for integrated recycling solutions.

By 2035, the battery recycling market is expected to be robust, driven by innovation and strategic partnerships.

Market Segmentation

US Battery Recycling Market Source Outlook

  • Automotive Batteries
  • Industrial Batteries
  • Consumer & Electronic Appliance Batteries

US Battery Recycling Market Material Outlook

  • Metals
  • Electrolytes
  • Plastics
  • Others

US Battery Recycling Market Chemistry Outlook

  • Lead-acid
  • Lithium-based
  • Nickel-based
  • Others
  • Alkaline
  • Mercury
  • Zinc-carbon
  • Zinc-air

US Battery Recycling Market Processing State Outlook

  • Extraction of material
  • Reuse
  • Repackaging
  • Second life
  • Disposal

US Battery Recycling Market Recycling Process Outlook

  • Hydrometallurgy
  • Pyrometallurgy
  • Lead acid battery recycling process
  • Lithium-ion battery recycling process

Report Scope

MARKET SIZE 2024 3400.0(USD Million)
MARKET SIZE 2025 3695.46(USD Million)
MARKET SIZE 2035 8500.0(USD Million)
COMPOUND ANNUAL GROWTH RATE (CAGR) 8.69% (2024 - 2035)
REPORT COVERAGE Revenue Forecast, Competitive Landscape, Growth Factors, and Trends
BASE YEAR 2024
Market Forecast Period 2025 - 2035
Historical Data 2019 - 2024
Market Forecast Units USD Million
Key Companies Profiled Umicore (BE), Li-Cycle (CA), Redwood Materials (US), American Battery Technology Company (US), Battery Resourcers (US), Recupyl (FR), Duesenfeld (DE), Aqua Metals (US)
Segments Covered Chemistry, Processing State, Recycling Process, Material, Source
Key Market Opportunities Advancements in battery recycling technologies enhance resource recovery and sustainability in the battery recycling market.
Key Market Dynamics Regulatory changes and technological advancements drive growth in the battery recycling market, enhancing sustainability efforts.
Countries Covered US

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FAQs

What is the projected market size of the US Battery Recycling Market in 2024?

The US Battery Recycling Market is expected to be valued at 4.5 billion USD in 2024.

What is the expected market growth rate for the US Battery Recycling Market from 2025 to 2035?

The market is projected to grow at a CAGR of 8.465 percent from 2025 to 2035.

What will be the market size of Lithium-Based battery recycling by 2035?

By 2035, the Lithium-Based battery recycling segment is expected to reach a market value of 5.0 billion USD.

Who are the key players in the US Battery Recycling Market?

Major players in the market include Aqua Metals, GEM Co. Ltd, BASF, and LiCycle among others.

What is the anticipated market value for Lead-Acid battery recycling in 2035?

The Lead-Acid battery recycling market is anticipated to be valued at 2.8 billion USD in 2035.

What challenges and opportunities are expected in the US Battery Recycling Market?

Challenges include regulatory hurdles while opportunities lie in growing sustainability demands and technological advancements.

What market value is projected for Nickel-Based battery recycling by 2024?

The Nickel-Based battery recycling market is expected to be valued at 0.9 billion USD in 2024.

How much is the 'others' battery recycling segment expected to be worth by 2035?

The 'others' battery recycling segment is projected to reach a market value of 0.8 billion USD by 2035.

How is the US Battery Recycling Market impacted by current global trends?

The market is influenced by trends towards environmental sustainability and increasing regulations on battery disposal.

What will be the overall market size of the US Battery Recycling Market by 2035?

The overall market is expected to be valued at 11.0 billion USD by 2035.

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