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    Nonwoven Flanging Market

    ID: MRFR/CnM/27710-HCR
    111 Pages
    Snehal Singh
    October 2025

    Nonwoven Flanging Market Research Report: By Fiber Type (Polyester, Polypropylene, Cellulose, Nylon, Others), By Application (Medical and Healthcare, Automotive, Cosmetics and Personal care, Packaging, Others), By Basis Weight (Below 50 GSM, 50-100 GSM, 100-150 GSM, 150-200 GSM, Above 200 GSM), By Production Method (Wetlaid, Drylaid, Spunbond, Meltblown, Other) and By Regional (North America, Europe, South America, Asia Pacific, Middle East and Africa) - Forecast to 2035.

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    Nonwoven Flanging Market Summary

    The Global Nonwoven Flanging Market is projected to grow from 1.76 USD Billion in 2024 to 3.05 USD Billion by 2035, indicating a robust growth trajectory.

    Key Market Trends & Highlights

    Nonwoven Flanging Key Trends and Highlights

    • The market is expected to expand at a compound annual growth rate (CAGR) of 5.12% from 2025 to 2035.
    • By 2035, the market valuation is anticipated to reach 3.05 USD Billion, reflecting increasing demand.
    • in 2024, the market is valued at 1.76 USD Billion, showcasing a solid foundation for future growth.
    • Growing adoption of nonwoven flanging technology due to its versatility in various applications is a major market driver.

    Market Size & Forecast

    2024 Market Size 1.76 (USD Billion)
    2035 Market Size 3.05 (USD Billion)
    CAGR (2025-2035) 5.16%

    Major Players

    Freudenberg, GKN, Lydall, Spunjet Corp, Fibertex Personal Care A/S, International Paper Company, Domtar Corporation, Toray Industries, Inc, Tredegar Corporation, Berry Group, Inc, Johnson Johnson, Glatfelter Corporation, First Quality Enterprises Inc, Essity AB, Suominen Corporation, Kimberly-Clark Corporation

    Nonwoven Flanging Market Trends

    The nonwoven flanging market is witnessing significant advancements driven by the growing demand for lightweight and durable materials in various end-use industries. The increasing focus on sustainability and environmental concerns is fueling the adoption of nonwoven fabrics as eco-friendly alternatives to traditional materials. Furthermore, the rising popularity of disposable products in medical and hygiene applications is contributing to the market growth.Key market drivers include the increasing demand for personal protective equipment (PPE), such as face masks and gowns, due to the COVID-19 pandemic. The lightweight and breathable properties of nonwoven fabrics make them ideal for these applications.

    Moreover, the growing healthcare industry is creating opportunities for nonwoven flanging in wound care, surgical gowns, and disposables.Recent trends in the market include the emergence of innovative technologies, such as nanotechnology, which enhance the performance and functionality of nonwoven flanging materials. Additionally, the integration of advanced manufacturing techniques, such as melt-blown and spun-bond processes, is improving the quality and efficiency of nonwoven flanging.

    Source: Primary Research, Secondary Research, Market Research Future Database and Analyst Review

    The Global Nonwoven Flanging Market appears poised for growth, driven by increasing demand across various sectors, including healthcare and automotive, which suggests a shift towards more sustainable and efficient manufacturing processes.

    U.S. Department of Commerce

    Nonwoven Flanging Market Drivers

    Market Growth Projections

    The Global Nonwoven Flanging Market Industry is poised for substantial growth, with projections indicating a market value of 1.76 USD Billion in 2024 and an anticipated increase to 3.05 USD Billion by 2035. This growth trajectory reflects the industry's response to evolving consumer preferences and technological advancements. The market is expected to experience a compound annual growth rate (CAGR) of 5.12% from 2025 to 2035, driven by factors such as rising demand in healthcare, automotive applications, and sustainability initiatives. These projections underscore the potential for investment and innovation within the nonwoven sector, suggesting a robust future for the industry.

    Expanding Geographical Reach

    The Global Nonwoven Flanging Market Industry is witnessing an expansion in geographical reach, driven by increasing demand from emerging economies. Regions such as Asia-Pacific and Latin America are experiencing rapid industrialization and urbanization, leading to heightened consumption of nonwoven products across various sectors. This expansion is supported by investments in infrastructure and manufacturing capabilities, which facilitate the production and distribution of nonwoven materials. As these regions continue to develop, the market is expected to grow at a CAGR of 5.12% from 2025 to 2035. This geographical diversification presents opportunities for manufacturers to tap into new markets and enhance their global presence.

    Growing Demand in Healthcare Sector

    The Global Nonwoven Flanging Market Industry is experiencing a notable surge in demand, particularly within the healthcare sector. Nonwoven fabrics are increasingly utilized in surgical gowns, drapes, and other medical applications due to their excellent barrier properties and comfort. As healthcare facilities prioritize infection control and patient safety, the need for high-quality nonwoven materials is amplified. In 2024, the market is projected to reach 1.76 USD Billion, reflecting the industry's response to evolving healthcare standards. This growth trajectory is expected to continue as healthcare providers increasingly adopt nonwoven solutions, thereby driving the overall market expansion.

    Sustainability Trends in Manufacturing

    Sustainability has emerged as a pivotal driver within the Global Nonwoven Flanging Market Industry. Manufacturers are increasingly adopting eco-friendly practices, such as using biodegradable materials and reducing waste during production. This shift not only aligns with global environmental goals but also meets consumer demand for sustainable products. As regulations tighten around environmental impact, companies that prioritize sustainability are likely to gain a competitive edge. The market's growth is further supported by innovations in recycling technologies, which enhance the lifecycle of nonwoven products. This trend is expected to contribute significantly to the market's expansion, particularly as consumer awareness continues to rise.

    Technological Advancements in Production

    Technological innovations are playing a crucial role in shaping the Global Nonwoven Flanging Market Industry. Advanced manufacturing techniques, such as spunbond and meltblown processes, enhance the efficiency and quality of nonwoven fabrics. These technologies allow for the production of lighter, stronger, and more versatile materials, catering to diverse applications across various sectors. As manufacturers invest in state-of-the-art machinery, the overall production capacity is expected to increase, meeting the rising demand. This technological evolution not only improves product performance but also reduces production costs, thereby fostering market growth. The continuous evolution of technology is likely to sustain the industry's competitive landscape.

    Rising Applications in Automotive Industry

    The automotive sector is increasingly recognizing the benefits of nonwoven materials, significantly impacting the Global Nonwoven Flanging Market Industry. Nonwoven fabrics are utilized in various automotive applications, including interior linings, sound insulation, and filtration systems. As the automotive industry shifts towards lightweight materials to enhance fuel efficiency, nonwoven solutions are becoming more prevalent. This trend is expected to drive market growth, with projections indicating a market value of 3.05 USD Billion by 2035. The integration of nonwoven materials in automotive manufacturing not only contributes to performance improvements but also aligns with the industry's sustainability goals, further solidifying their role in future vehicle designs.

    Market Segment Insights

    Nonwoven Flanging Market Fiber Type Insights

    The Nonwoven Flanging Market is segmented by Fiber Type into Polyester, Polypropylene, Cellulose, Nylon, and Others. Among these, Polyester held the largest market share in 2023, accounting for over 40% of the revenue. The high strength, durability, and moisture resistance of Polyester make it an ideal material for flanging applications. Polypropylene is another widely used fiber type known for its lightweight, chemical resistance, and cost-effectiveness. It is often used in the automotive and construction industries.

    Cellulose, derived from plant fibers, is biodegradable and offers good absorbency, making it suitable for applications in the medical and hygiene sectors.Nylon, with its high strength and elasticity, is commonly used in the production of high-performance flanges. The "Others" segment includes specialty fibers such as glass fiber, carbon fiber, and aramid fiber, which offer unique properties for specific applications. The Nonwoven Flanging Market revenue for Polyester is projected to reach USD 650 million by 2024, growing at a CAGR of 5.2%. Polypropylene is expected to witness steady growth, with a projected market value of USD 420 million by 2024.

    Cellulose, driven by its sustainability and absorbency, is forecast to grow at a CAGR of 4.8%, reaching a market size of USD 280 million by 2024.Nylon, owing to its strength and elasticity, is anticipated to grow at a CAGR of 5.5%, with a projected market value of USD 150 million by 2024. The "Others" segment is expected to show moderate growth, driven by the adoption of specialty fibers for niche applications. 

    Source: Primary Research, Secondary Research, Market Research Future Database and Analyst Review

    Nonwoven Flanging Market Application Insights

    The Nonwoven Flanging Market segmentation by Application comprises Medical and Healthcare, Automotive, Cosmetics and Personal care, Packaging, and Others. The Medical and Healthcare segment dominated the Nonwoven Flanging Market in 2023, accounting for approximately 35% of the market revenue. This dominance can be attributed to the increasing demand for nonwoven flanging in medical devices, such as wound dressings, surgical gowns, and drapes.

    The Automotive segment is projected to exhibit significant growth during the forecast period, owing to the rising production of automobiles and the growing adoption of nonwoven flanging in automotive components, such as headliners, door panels, and trunk liners.The Cosmetics and Personal care segment is also expected to witness notable growth due to the increasing use of nonwoven flanging in feminine hygiene products, wipes, and diapers. The Packaging segment is anticipated to grow steadily over the forecast period, driven by the demand for nonwoven flanging in packaging applications, such as food packaging and beverage packaging.

    The Others segment includes applications such as construction, filtration, and industrial and is expected to contribute to the overall growth of the Nonwoven Flanging Market.

    Nonwoven Flanging Market Basis Weight Insights

    The Nonwoven Flanging Market is segmented based on basis weight into Below 50 GSM, 50-100 GSM, 100-150 GSM, 150-200 GSM, and Above 200 GSM. Among these, the 100-150 GSM segment is expected to hold the largest market share in 2023, accounting for around 30% of the Nonwoven Flanging Market revenue. This is attributed to the increasing demand for lightweight and durable materials in various industries such as automotive, construction, and packaging.

    The Below 50 GSM segment is expected to witness significant growth during the forecast period, owing to its increasing adoption in hygiene and medical applications.The 50-100 GSM and 150-200 GSM segments are also expected to contribute significantly to the Nonwoven Flanging Market growth, owing to their wide range of applications in sectors such as filtration, insulation, and reinforcement. The Above 200 GSM segment is expected to hold a smaller market share but is projected to grow steadily during the forecast period.

    Nonwoven Flanging Market Production Method Insights

    In terms of production methods, the Nonwoven Flanging Market is segmented into Wetlaid, Drylaid, Spunbond, Meltblown, and Others. Wetlaid and Drylaid are mature technologies that have been used for many years to produce nonwovens. Spunbond and Meltblown are newer technologies developed in the 1950s that have since become widely used in the production of nonwovens for a variety of applications. Meltblown technology is particularly important in the production of nonwovens for filtration and medical applications.

    Other production methods include needle punching, thermal bonding, and chemical bonding.The choice of production method depends on the desired properties of the nonwoven fabric, such as strength, absorbency, and porosity. Wetlaid and Drylaid methods offer high strength and absorbency, while Spunbond and Meltblown methods are known for their softness and low cost.

    Get more detailed insights about Nonwoven Flanging Market

    Regional Insights

    The Nonwoven Flanging Market is segmented regionally into North America, Europe, APAC, South America, and MEA. Among these regions, North America holds the largest market share, followed by Europe and APAC. The growth of the Nonwoven Flanging Market in North America is attributed to the increasing demand for nonwoven materials in the automotive and construction industries. Europe is another major market for nonwoven flanging, with a significant demand from the healthcare and personal hygiene sectors.

    The APAC region is expected to witness the fastest growth in the Nonwoven Flanging Market during the forecast period, owing to the rising population and increasing disposable income.South America and MEA are relatively smaller markets for nonwoven flanging, but they are expected to grow at a steady pace in the coming years. 

    Source: Primary Research, Secondary Research, Market Research Future Database and Analyst Review

    Key Players and Competitive Insights

    Major players in the Nonwoven Flanging Market are constantly innovating and expanding their product offerings to meet the growing demand for nonwoven flanging materials. Leading Nonwoven Flanging Market players such as Freudenberg, GKN, and Lydall are investing in research and development to create new and improved nonwoven products. These companies are also focusing on expanding their reach through strategic partnerships and acquisitions. The Nonwoven Flanging Market industry is expected to grow significantly in the coming years, driven by the increasing demand for nonwoven materials in various industries.

    The competitive landscape of the Nonwoven Flanging Market is expected to remain competitive as new entrants and existing players continue to invest in the development of new products and technologies. Nonwoven Flanging Market development is also being driven by the growing adoption of nonwoven materials in various applications, such as automotive, aerospace, and medical.Freudenberg is one of the leading suppliers of nonwoven flanging materials to the automotive industry. The company produces a wide range of nonwoven products, including spun lace, needle-punched, and thermal-bonded materials.

    Freudenberg's nonwoven flanging materials are used in a variety of applications, such as door panels, headliners, and trunk liners. The company has a strong presence with manufacturing facilities in North America, Europe, and Asia. Freudenberg is committed to providing its customers with high-quality products and services.Another leading player in the Nonwoven Flanging Market is GKN. GKN is a supplier of automotive components and systems. The company's nonwoven flanging materials are used in a variety of applications, such as interior trim, seating, and headliners.

    GKN has a strong focus on research and development and is constantly developing new and improved nonwoven products. The company has a presence with manufacturing facilities in North America, Europe, and Asia. GKN is committed to providing its customers with high-quality products and services.

    Key Companies in the Nonwoven Flanging Market market include

    Industry Developments

    Increasing demand for lightweight and durable materials in various industries, coupled with rising awareness of sustainability, is driving market growth. Automotive and construction sectors account for a significant share of the market due to the use of nonwoven flanging in noise reduction and sealing applications. Key players are focusing on developing innovative products to cater to the evolving needs of industries. Recent advancements include the introduction of biodegradable and recyclable nonwoven flanging materials, which aligns with the growing emphasis on environmental sustainability.

    Future Outlook

    Nonwoven Flanging Market Future Outlook

    The Nonwoven Flanging Market is projected to grow at a 5.16% CAGR from 2025 to 2035, driven by increasing demand in healthcare and automotive sectors.

    New opportunities lie in:

    • Develop eco-friendly nonwoven materials to meet sustainability demands.
    • Leverage automation in production processes to enhance efficiency.
    • Expand into emerging markets with tailored product offerings.

    By 2035, the Nonwoven Flanging Market is expected to achieve robust growth, reflecting evolving industry needs.

    Market Segmentation

    Nonwoven Flanging Market Regional Outlook

    • North America
    • Europe
    • South America
    • Asia Pacific
    • Middle East and Africa

    Nonwoven Flanging Market Fiber Type Outlook

    • Polyester
    • Polypropylene
    • Cellulose
    • Nylon
    • Others

    Nonwoven Flanging Market Application Outlook

    • Medical and Healthcare
    • Automotive
    • Cosmetics and Personal care
    • Packaging
    • Others

    Nonwoven Flanging Market Basis Weight Outlook

    • Below 50 GSM
    • 50-100 GSM
    • 100-150 GSM
    • 150-200 GSM
    • Above 200 GSM

    Nonwoven Flanging Market Production Method Outlook

    • Wetlaid
    • Drylaid
    • Spunbond
    • Meltblown
    • Other

    Report Scope

    Report Attribute/Metric Details
    Market Size 2024 1.76 (USD Billion)
    Market Size 2025 1.85 (USD Billion)
    Market Size 2035 3.05 (USD Billion)
    Compound Annual Growth Rate (CAGR) 5.16% (2025 - 2035)
    Report Coverage Revenue Forecast, Competitive Landscape, Growth Factors, and Trends
    Base Year 2024
    Market Forecast Period 2025 - 2035
    Historical Data 2019 - 2023
    Market Forecast Units USD Billion
    Key Companies Profiled Spunjet Corp, Fibertex Personal Care A/S, International Paper Company, Domtar Corporation, Toray Industries, Inc, Tredegar Corporation, Berry Group, Inc, Johnson Johnson, Glatfelter Corporation, First Quality Enterprises Inc, Essity AB, Suominen Corporation, Freudenberg Group, KimberlyClark Corporation
    Segments Covered Fiber Type, Application, Basis Weight, Production Method, Regional
    Key Market Opportunities Increasing demand for hygiene products Growing application in automotive industry Rising disposable income Expansion of e-commerce and Adoption in medical and healthcare sector
    Key Market Dynamics Increasing demand for disposable medical supplies Growing awareness of hygiene Surge in disposable income Technological advancements Expanding applications in healthcare.
    Countries Covered North America, Europe, APAC, South America, MEA

    FAQs

    What is the expected market size of the Nonwoven Flanging Market in 2024?

    The Nonwoven Flanging Market is expected to reach a valuation of 1.76 billion USD in 2024.

    What is the projected Compound Annual Growth Rate (CAGR) of the Nonwoven flanging market from 2025 to 2034?

    Nonwoven Flanging Market is projected to grow at a CAGR of 5.16% during the forecast period, 2025-2035

    Which region is expected to hold the largest market share in the Nonwoven Flanging Market?

    North America is expected to hold the largest market share in the Nonwoven Flanging Market.

    Which application segment is expected to drive the growth of the Nonwoven Flanging Market?

    The automotive segment is expected to drive the growth of the Nonwoven Flanging Market.

    Who are the key competitors in the Nonwoven Flanging Market?

    Some of the key competitors in the Nonwoven Flanging Market include Freudenberg, Lydall, Ahlstrom-Munksj, Hollingsworth Vose, and Fiberweb.

    What are the major factors driving the growth of the Nonwoven Flanging Market?

    Factors driving the growth of the Nonwoven Flanging Market include increasing demand for lightweight and durable materials in various industries.

    What are the challenges faced by the Nonwoven Flanging Market?

    Challenges faced by the Nonwoven Flanging Market include fluctuating raw material prices and intense competition.

    What are the opportunities for growth in the Nonwoven Flanging Market?

    Opportunities for growth in the Nonwoven Flanging Market include increasing demand from emerging economies and technological advancements.

    What are the key trends in the Nonwoven Flanging Market?

    Key trends in the Nonwoven Flanging Market include the development of sustainable and eco-friendly materials.

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