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US Nonwoven Fabrics Market

ID: MRFR/CnM/15528-HCR
100 Pages
Chitranshi Jaiswal
October 2025

US Nonwoven Fabrics Market Research Report: By Material (PP, PE, PET, Bio-Composites), By Technology (Dry-Laid, Spunmelt), By Function (Disposable, Non-Disposable) and By Application (Personal Care & Hygiene, Construction, Automotive) - Forecast to 2035

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US Nonwoven Fabrics Market Summary

As per Market Research Future analysis, the US nonwoven fabrics market Size was estimated at 6.0 USD Billion in 2024. The US nonwoven fabrics market is projected to grow from 6.41 USD Billion in 2025 to 12.5 USD Billion by 2035, exhibiting a compound annual growth rate (CAGR) of 6% during the forecast period 2025 - 2035

Key Market Trends & Highlights

The US nonwoven fabrics market is experiencing robust growth driven by sustainability and technological advancements.

  • Sustainability initiatives are increasingly shaping product development and consumer preferences in the nonwoven fabrics market.
  • Technological advancements are enhancing manufacturing processes, leading to improved product quality and efficiency.
  • The healthcare sector remains the largest segment, driven by rising demand for medical applications and hygiene products.
  • Key market drivers include the rising demand in hygiene products and the increased focus on medical applications, which are propelling market growth.

Market Size & Forecast

2024 Market Size 6.0 (USD Billion)
2035 Market Size 12.5 (USD Billion)
CAGR (2025 - 2035) 6.9%

Major Players

Berry Global Inc (US), Freudenberg Group (DE), Ahlstrom-Munksjo (FI), Kimberly-Clark Corporation (US), DuPont de Nemours Inc (US), Mogul Nonwoven Fabrics (TR), Asahi Kasei Corporation (JP), Toray Industries Inc (JP), Sandler AG (DE)

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US Nonwoven Fabrics Market Trends

The nonwoven fabrics market is currently experiencing a dynamic evolution, driven by various factors including technological advancements and increasing demand across multiple sectors. The versatility of nonwoven fabrics, which can be engineered for specific applications, appears to be a key driver of growth. Industries such as healthcare, automotive, and construction are increasingly adopting these materials due to their lightweight, durable, and cost-effective properties. Furthermore, the rising awareness regarding sustainability is prompting manufacturers to explore eco-friendly alternatives, which may reshape production processes and material sourcing in the near future. In addition, the ongoing innovations in manufacturing techniques, such as spunbond and meltblown processes, suggest a potential for enhanced performance characteristics in nonwoven fabrics. This could lead to the development of specialized products that cater to niche markets, thereby expanding the overall market landscape. As consumer preferences shift towards more sustainable and functional materials, the nonwoven fabrics market is likely to adapt, fostering a competitive environment that encourages continuous improvement and innovation. The interplay of these factors indicates a promising outlook for the market, with opportunities for growth and diversification on the horizon.

Sustainability Initiatives

There is a noticeable shift towards sustainable practices within the nonwoven fabrics market. Manufacturers are increasingly focusing on eco-friendly materials and production methods, which may reduce environmental impact. This trend aligns with consumer preferences for sustainable products, potentially influencing purchasing decisions across various sectors.

Technological Advancements

Innovations in manufacturing technologies are transforming the nonwoven fabrics market. Techniques such as spunbond and meltblown are being refined, leading to enhanced product performance. These advancements may enable the creation of specialized fabrics that meet specific industry needs, thereby expanding market applications.

Healthcare Sector Growth

The healthcare industry is a significant driver of demand for nonwoven fabrics. With the increasing emphasis on hygiene and safety, the use of these materials in medical applications is likely to rise. This trend suggests a robust market potential as healthcare providers seek reliable and effective solutions.

Market Segment Insights

By Material: PP (Largest) vs. Bio-Composites (Fastest-Growing)

The US nonwoven fabrics market demonstrates a diverse material landscape, with polypropylene (PP) holding the largest market share due to its versatility and cost-effectiveness. It is extensively utilized in hygiene products, automotive, and construction applications, positioning it as a crucial player. Meanwhile, polyethylene (PE) and polyethylene terephthalate (PET) also represent significant shares, driven by their unique properties, catering to varying consumer demands across multiple sectors, albeit at a slower growth trajectory compared to PP. In terms of growth trends, bio-composites are emerging as the fastest-growing segment within the US nonwoven fabrics market. The shift towards sustainability and eco-friendly materials is propelling this growth, as manufacturers and consumers alike prioritize biodegradable options. Factors such as government regulations encouraging sustainable practices and increasing consumer awareness regarding environmental impact are further driving this trend, indicating a positive future outlook for bio-composites in this sector.

PP (Dominant) vs. Bio-Composites (Emerging)

Polypropylene (PP) remains the dominant material in the US nonwoven fabrics market, valued for its durability, lightweight nature, and impressive moisture resistance. It is widely used in applications ranging from medical and hygiene products to home textiles and automotive fabrics, which enhances its market position. Bio-composites, on the other hand, represent an emerging segment characterized by the incorporation of natural fibers and biodegradable plastic components. This growing interest reflects a significant shift towards sustainable materials, appealing to environmentally conscious consumers and businesses. As regulatory frameworks tighten and innovation in materials science progresses, bio-composites are expected to gain traction, potentially reshaping industry standards in the coming years.

By Technology: Spunmelt (Largest) vs. Dry-Laid (Fastest-Growing)

In the US nonwoven fabrics market, Spunmelt technology holds the largest share, dominating the industry with its efficiency and versatility. This segment is preferred for its ability to produce lightweight and durable fabrics, catering to various applications across sectors such as hygiene, medical, and industrial. Conversely, Dry-Laid technology, while currently smaller in market share, is rapidly gaining traction due to its unique strengths in producing high-quality materials for specific applications, particularly in filtration and home textiles. Growth trends indicate that the Dry-Laid segment is emerging as the fastest-growing due to increasing demand in niche markets and advancements in production processes. This growth is driven by the rising need for sustainable and high-performance materials across industries. As manufacturers innovate and improve the technology, they are likely to enhance product offerings, thereby accelerating growth and investment in this segment.

Technology: Spunmelt (Dominant) vs. Dry-Laid (Emerging)

Spunmelt technology is characterized by its ability to create nonwoven fabrics that are cost-effective and suitable for mass production, making it a dominant force in the US nonwoven fabrics market. The fabrics produced are lightweight, strong, and have excellent barrier properties, catering to industries such as hygiene products and medical applications. On the other hand, Dry-Laid technology is considered an emerging segment that specializes in producing high-quality and custom fabrics, particularly for filtration and specialty applications. This method utilizes dry fiber laid down into a web, allowing for greater flexibility in the manufacturing process. As demand for specialized nonwoven fabrics rises, Dry-Laid technology is expected to expand significantly.

By Function: Disposable (Largest) vs. Non-Disposable (Fastest-Growing)

In the US nonwoven fabrics market, the Disposable segment holds the largest market share, driven by its wide applications in hygiene products, medical textiles, and personal care items. This segment benefits from ongoing demand due to increasing health awareness and the need for convenience in daily life, thus solidifying its dominant position in the market. On the other hand, the Non-Disposable segment is witnessing the fastest growth, attributed to the rising trend of sustainability and eco-conscious consumer choices. As businesses strive to reduce carbon footprints, this segment is slowly gaining traction among industries seeking environmentally friendly alternatives. The growth trends within this segment are influenced by multiple factors, including regulatory changes pushing for more sustainable practices and advancements in manufacturing technologies that enhance product durability. Moreover, the evolving consumer preferences toward reusable and recyclable products serve as significant drivers for the Non-Disposable segment. This has led to increased investment in research and development, reinforcing the emerging status of non-disposable options in the market.

Function: Disposable (Dominant) vs. Non-Disposable (Emerging)

The Disposable segment is characterized by its wide-ranging applications across various industries, dominating in healthcare, hygiene, and consumer goods, providing convenience and hygiene, essential in today's fast-paced lifestyles. In contrast, the Non-Disposable segment is emerging rapidly, driven by the increasing demand for sustainability. This segment features products that are designed for extended use, often made from environmentally friendly materials, appealing to eco-conscious consumers. These two segments collectively highlight the balance between convenience and sustainability, with Disposable dominating market share while Non-Disposable is poised for aggressive growth as market dynamics evolve.

By Application: Personal Care & Hygiene (Largest) vs. Automotive (Fastest-Growing)

Among the segments in the US nonwoven fabrics market, Personal Care & Hygiene holds the largest market share, driven by an increasing demand for hygiene products such as diapers, feminine hygiene products, and adult incontinence products. This segment benefits from a growing emphasis on health and wellness, as consumers increasingly prioritize cleanliness and personal care in their daily lives. On the other hand, the Automotive segment, while smaller, is the fastest-growing due to the rising application of nonwoven materials in automotive interior components, underlining the automotive industry's shift towards lightweight and sustainable materials as part of their design strategies. The growth trends in these segments indicate a robust future for Personal Care & Hygiene, which is fortified by innovation in product development and the introduction of eco-friendly materials. The Automotive segment is also capturing interest, largely propelled by the increasing penetration of nonwoven fabrics in vehicle manufacturing, where they are utilized for interiors, sound insulation, and filtration purposes. This dual trajectory emphasizes the shifting landscape of the US nonwoven fabrics market, highlighting a blend of established dominance alongside emergent growth opportunities driven by evolving consumer preferences and technological advancements.

Personal Care & Hygiene (Dominant) vs. Automotive (Emerging)

Personal Care & Hygiene is at the forefront of the US nonwoven fabrics market, characterized by its extensive use in a variety of hygiene products that emphasize comfort and usability. The segment's dominance is attributed to the consistent demand for products that enhance personal health, showcasing innovations such as softer materials and superior absorbency. In contrast, the Automotive segment, though emerging, is rapidly gaining traction, largely due to advancements in automotive technologies and the increased focus on environmental sustainability. Nonwoven fabrics are being increasingly integrated into lightweight vehicle designs, improving fuel efficiency and enhancing design aesthetics, indicating a promising outlook as manufacturers continue to adopt these materials in line with modern automotive trends.

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Key Players and Competitive Insights

The nonwoven fabrics market is currently characterized by a dynamic competitive landscape, driven by innovation, sustainability, and strategic partnerships. Key players such as Berry Global Inc (US), Kimberly-Clark Corporation (US), and DuPont de Nemours Inc (US) are actively shaping the market through their distinct operational focuses. Berry Global Inc (US) emphasizes sustainability in its product offerings, aiming to reduce environmental impact while enhancing performance. Meanwhile, Kimberly-Clark Corporation (US) is leveraging digital transformation to optimize its supply chain and improve customer engagement. DuPont de Nemours Inc (US) appears to be concentrating on innovation, particularly in developing advanced materials that cater to diverse applications, thus enhancing its competitive positioning.The business tactics employed by these companies reflect a trend towards localizing manufacturing and optimizing supply chains to enhance efficiency and responsiveness. The market structure is moderately fragmented, with several players competing for market share. However, the collective influence of these key players is significant, as they drive advancements in technology and sustainability practices, thereby shaping the overall competitive environment.

In October Berry Global Inc (US) announced a new initiative aimed at increasing the use of recycled materials in its nonwoven products. This strategic move not only aligns with global sustainability goals but also positions the company as a leader in eco-friendly manufacturing practices. By enhancing its product portfolio with sustainable options, Berry The nonwoven fabrics market presence.

In September Kimberly-Clark Corporation (US) launched a digital platform designed to streamline its supply chain operations. This platform integrates advanced analytics and AI to improve inventory management and reduce lead times. The strategic importance of this initiative lies in its potential to enhance operational efficiency and customer satisfaction, thereby reinforcing Kimberly-Clark's competitive edge in the market.

In August DuPont de Nemours Inc (US) unveiled a new line of high-performance nonwoven fabrics tailored for medical applications. This product launch underscores the company's commitment to innovation and its focus on meeting the evolving needs of the healthcare sector. By expanding its offerings in this critical area, DuPont is likely to capture a larger share of the growing demand for specialized nonwoven materials.

As of November the competitive trends in the nonwoven fabrics market are increasingly defined by digitalization, sustainability, and the integration of advanced technologies such as AI. Strategic alliances among key players are shaping the landscape, fostering collaboration that enhances innovation and market responsiveness. Looking ahead, competitive differentiation is expected to evolve, with a notable shift from price-based competition to a focus on innovation, technology, and supply chain reliability. This transition suggests that companies that prioritize these aspects will likely emerge as leaders in the market.

Key Companies in the US Nonwoven Fabrics Market include

Industry Developments

The US Nonwoven Fabrics Market has seen notable developments recently. In September 2023, Berry Global announced plans to expand its manufacturing capabilities, particularly focusing on the production of sustainable nonwoven materials, reflecting the growing demand for eco-friendly products. Concurrently, Freudenberg has launched innovative filtration solutions aimed at improving air quality, which tap into the rising consumer awareness regarding health and environmental concerns.

Additionally, in August 2023, BASF entered a joint venture with Svenska Cellulosa Aktiebolaget to develop advanced nonwoven materials for hygiene products, enhancing their market presence. The past few years have also witnessed significant growth, with the market valuation reaching approximately $20 billion in early 2022, driven by heightened demand in sectors such as hygiene, medical, and automotive.

Merger and acquisition activities include Toray Industries acquiring Monosol in July 2022, aimed at diversifying their product line in the nonwoven sector. This dynamic landscape showcases both growth and innovation as key players like Kimberly-Clark and DuPont continue to adapt to evolving market trends and consumer preferences within the US.

US Nonwoven Fabrics Market Segmentation Insights

Nonwoven Fabrics Market Material Outlook

    • PP
    • PE
    • PET
    • Bio-Composites

Nonwoven Fabrics Market Technology Outlook

    • Dry-Laid
    • Spunmelt

Nonwoven Fabrics Market Function Outlook

    • Disposable
    • Non-Disposable

Nonwoven Fabrics Market Application Outlook

    • Personal Care & Hygiene
    • Construction
    • Automotive

Future Outlook

US Nonwoven Fabrics Market Future Outlook

The nonwoven fabrics market is projected to grow at a 6.9% CAGR from 2025 to 2035, driven by increasing demand in hygiene products, automotive applications, and sustainable materials.

New opportunities lie in:

  • Expansion into biodegradable nonwoven materials for eco-conscious consumers.
  • Development of advanced filtration solutions for industrial applications.
  • Investment in automation technologies for efficient production processes.

By 2035, the nonwoven fabrics market is expected to achieve substantial growth and innovation.

Market Segmentation

US Nonwoven Fabrics Market Function Outlook

  • Disposable
  • Non-Disposable

US Nonwoven Fabrics Market Material Outlook

  • PP
  • PE
  • PET
  • Bio-Composites

US Nonwoven Fabrics Market Technology Outlook

  • Dry-Laid
  • Spunmelt

US Nonwoven Fabrics Market Application Outlook

  • Personal Care & Hygiene
  • Construction
  • Automotive

Report Scope

MARKET SIZE 2024 6.0(USD Billion)
MARKET SIZE 2025 6.41(USD Billion)
MARKET SIZE 2035 12.5(USD Billion)
COMPOUND ANNUAL GROWTH RATE (CAGR) 6.9% (2025 - 2035)
REPORT COVERAGE Revenue Forecast, Competitive Landscape, Growth Factors, and Trends
BASE YEAR 2024
Market Forecast Period 2025 - 2035
Historical Data 2019 - 2024
Market Forecast Units USD Billion
Key Companies Profiled Berry Global Inc (US), Freudenberg Group (DE), Ahlstrom-Munksjo (FI), Kimberly-Clark Corporation (US), DuPont de Nemours Inc (US), Mogul Nonwoven Fabrics (TR), Asahi Kasei Corporation (JP), Toray Industries Inc (JP), Sandler AG (DE)
Segments Covered Material, Technology, Function, Application
Key Market Opportunities Growing demand for sustainable nonwoven fabrics driven by eco-conscious consumer preferences and regulatory support.
Key Market Dynamics Technological advancements and sustainability trends drive innovation in the nonwoven fabrics market.
Countries Covered US
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FAQs

What is the projected market size of the US Nonwoven Fabrics Market by 2035?

The US Nonwoven Fabrics Market is expected to be valued at 13.06 billion USD by 2035.

What is the anticipated CAGR for the US Nonwoven Fabrics Market from 2025 to 2035?

The market is projected to grow at a CAGR of 7.27% from 2025 to 2035.

Which segment will dominate the US Nonwoven Fabrics Market by material in 2024?

The polypropylene (PP) segment is expected to dominate the market, valued at 2.41 billion USD in 2024.

What are the expected market values for the PE segment in 2024 and 2035?

The polyethylene (PE) segment is projected to be valued at 1.52 billion USD in 2024 and increase to 3.3 billion USD by 2035.

Who are the major players in the US Nonwoven Fabrics Market?

Key players include Berry Global, BASF, Kimberly-Clark, DuPont, and Freudenberg.

What is the market value of the PET segment in 2024?

The polyethylene terephthalate (PET) segment is expected to be valued at 1.1 billion USD in 2024.

What is the projected market value for the Bio-Composites segment in 2035?

The Bio-Composites segment is forecasted to reach a value of 2.11 billion USD by 2035.

What challenges might affect the growth of the US Nonwoven Fabrics Market?

Challenges may include fluctuations in raw material prices and increased competition from alternative materials.

How is the demand for nonwoven fabrics expected to change in various applications?

The demand for nonwoven fabrics is likely to grow significantly across various applications including hygiene products, medical supplies, and automotive.

What market growth opportunities exist for the US Nonwoven Fabrics Market?

Growth opportunities include advancements in technology and an increasing demand for eco-friendly materials.

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