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US Nonwoven Fabrics Market

ID: MRFR/CnM/15528-HCR
100 Pages
Chitranshi Jaiswal
October 2025

US Nonwoven Fabrics Market Research Report: By Material (PP, PE, PET, Bio-Composites), By Technology (Dry-Laid, Spunmelt), By Function (Disposable, Non-Disposable) and By Application (Personal Care & Hygiene, Construction, Automotive) - Forecast to 2035

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US Nonwoven Fabrics Market Infographic
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US Nonwoven Fabrics Market Summary

As per analysis, the US nonwoven fabrics market is projected to grow from USD 4.76 Billion in 2024 to USD 5.1 Billion in 2025, exhibiting a compound annual growth rate (CAGR) of 7.0% during the forecast period (2025 - 2035).

Key Market Trends & Highlights

The US nonwoven fabrics market is currently experiencing robust growth driven by sustainability and technological advancements.

  • The hygiene products segment remains the largest contributor to the US nonwoven fabrics market.
  • The medical supplies segment is identified as the fastest-growing area within the market.
  • Sustainability initiatives and technological advancements are shaping the future of nonwoven fabrics applications.
  • Growing demand in hygiene products and regulatory support are key drivers propelling market expansion.

Market Size & Forecast

2024 Market Size 4.76 (USD Billion)
2035 Market Size 10.03 (USD Billion)
CAGR (2025 - 2035) 7.0%

Major Players

DuPont (US), Freudenberg (US), Ahlstrom-Munksjo (US), Kimberly-Clark (US), Berry Global (US), Mogul (US), Fitesa (US), TWE Group (US), Glatfelter (US)

US Nonwoven Fabrics Market Trends

The US nonwoven fabrics market is currently experiencing a dynamic evolution, driven by various factors including technological advancements and shifting consumer preferences. The increasing demand for sustainable and eco-friendly materials is prompting manufacturers to innovate and develop nonwoven products that align with environmental standards. This trend is particularly evident in sectors such as hygiene, medical, and automotive, where nonwoven fabrics are increasingly utilized for their lightweight, durable, and versatile properties. Furthermore, the rise in healthcare expenditures and the growing emphasis on personal hygiene are contributing to the expansion of this market segment. In addition to sustainability, the US nonwoven fabrics market is witnessing a surge in applications across diverse industries. The construction sector, for instance, is adopting nonwoven materials for insulation and filtration purposes, while the automotive industry is integrating these fabrics for interior components. This diversification of applications suggests a robust growth trajectory for the market, as manufacturers continue to explore new uses for nonwoven technologies. Overall, the US nonwoven fabrics market appears poised for continued growth, driven by innovation and a focus on sustainability.

Sustainability Initiatives

The US nonwoven fabrics market is increasingly influenced by sustainability initiatives. Manufacturers are focusing on producing eco-friendly materials that minimize environmental impact. This shift is evident in the development of biodegradable and recyclable nonwoven products, which cater to the growing consumer demand for sustainable options.

Technological Advancements

Technological advancements are playing a crucial role in shaping the US nonwoven fabrics market. Innovations in production processes, such as spunbond and meltblown technologies, are enhancing the performance and functionality of nonwoven materials. These advancements enable manufacturers to create high-quality products that meet diverse industry needs.

Diverse Applications

The US nonwoven fabrics market is characterized by a broad range of applications across various sectors. From hygiene products to automotive interiors, nonwoven fabrics are being utilized in innovative ways. This diversification not only expands market opportunities but also drives competition among manufacturers to develop specialized solutions.

Market Segment Insights

By Application: Hygiene Products (Largest) vs. Medical Supplies (Fastest-Growing)

Hygiene Products hold a significant portion of the US nonwoven fabrics market, driven by increasing demand for personal hygiene items. This segment is closely followed by Medical Supplies, which is gaining traction due to rising healthcare needs and the continuous evolution of medical technologies. Other notable segments like Geotextiles, Automotive, and Construction contribute to the market, but at a relatively smaller scale compared to Hygiene Products and Medical Supplies. The diverse applications of nonwoven fabrics in these areas showcase their versatility and importance in various industries.

Hygiene (Dominant) vs. Medical Supplies (Emerging)

The Hygiene Products segment is characterized by its widespread use in everyday personal care items such as diapers, sanitary products, and wipes, making it the dominant player in the market. The emphasis on comfort, absorbency, and skin-friendliness has led manufacturers to innovate continuously, ensuring a steady demand. In contrast, the Medical Supplies segment is emerging rapidly, propelled by advancements in healthcare and a growing awareness of infection control. Its applications include surgical gowns, masks, and sterile drapes, reflecting a shift towards safer medical practices. Both segments complement each other, with Hygiene Products providing consistent sales stability while Medical Supplies shows significant growth potential.

By End Use: Personal Care (Largest) vs. Healthcare (Fastest-Growing)

In the US nonwoven fabrics market, the 'End Use' segment exhibits a diverse distribution of applications. Personal Care holds the largest market share, driven by the increasing demand for hygiene products such as diapers and feminine hygiene items. Healthcare follows closely, particularly as the demand for medical supplies and protective gear has surged due to the ongoing global health concerns.

Personal Care (Dominant) vs. Healthcare (Emerging)

Personal Care is the dominant segment in the US nonwoven fabrics market, characterized by its extensive usage in products like disposable diapers and sanitary napkins. This segment benefits from a strong consumer focus on hygiene factors and comfort. In contrast, Healthcare is emerging rapidly, fueled by heightened awareness of health and safety. This segment includes nonwoven materials used in surgical gowns, masks, and other medical supplies, reflecting growing trends in healthcare preparedness and stronger regulatory standards.

By Material Type: Polypropylene (Largest) vs. Polyester (Fastest-Growing)

In the US nonwoven fabrics market, the material type segment showcases a diverse range of options, with polypropylene leading as the largest segment due to its versatility and cost-effectiveness. Polyester follows closely, capitalizing on its strength and durability, making it increasingly popular in various applications. Emerging materials like biodegradable options are gaining traction but currently capture a smaller share of the market.

Polypropylene (Dominant) vs. Biodegradable (Emerging)

Polypropylene has established itself as the dominant material in the US nonwoven fabrics market, primarily due to its affordability and adaptability to different manufacturing processes. Its chemical resistance and lightweight nature make it suitable for diverse applications, from medical to consumer products. In contrast, biodegradable materials are emerging in response to environmental concerns, capturing the attention of manufacturers and consumers alike. While still in the growth phase, biodegradable options are seen as increasingly viable alternatives that address sustainability issues, pushing the industry towards greener practices.

By Technology: Spunbond (Largest) vs. Meltblown (Fastest-Growing)

The US nonwoven fabrics market's technology segment is significantly influenced by Spunbond and Meltblown segments. Spunbond technology holds the largest share, primarily used in various applications like hygiene products and medical textiles. Meltblown, meanwhile, has gained popularity due to its superior filtration properties, especially in masks and healthcare applications, marking its status as a rapidly growing segment within the market.

Technology: Spunbond (Dominant) vs. Meltblown (Emerging)

Spunbond technology remains the dominant force in the US nonwoven fabrics market, known for its strength, durability, and versatility in end-use applications such as personal care and home products. It allows for high production rates and cost-effectiveness, making it the preferred choice for manufacturers. In contrast, Meltblown technology is emerging rapidly, particularly driven by heightened demand in health and safety initiatives post-pandemic. Its unique characteristics, including high filtration efficiency and absorbency, are propelling its adoption in critical applications associated with hygiene and medical fields, establishing a competitive edge in the market.

By Product Type: Roll Goods (Largest) vs. Filtration Media (Fastest-Growing)

In the US nonwoven fabrics market, the product type segment is characterized by diverse offerings including roll goods, sheets, custom shapes, composite materials, and filtration media. Among these, roll goods command the largest market share, due to their versatility and wide application across various industries such as hygiene, medical, and automotive. Filtration media, however, has emerged as a rapidly growing segment, fueled by the increasing demand for clean air and water solutions across numerous applications.

Roll Goods (Dominant) vs. Filtration Media (Emerging)

Roll goods serve as the backbone of the US nonwoven fabrics market, widely utilized for their adaptability in manufacturing diverse end-products like diapers, medical supplies, and geotextiles. Their established market presence and ongoing innovations in materials and manufacturing processes make them the dominant force in this segment. In contrast, filtration media represents an emerging player, driven by the growing need for advanced filtration solutions in industries like healthcare and environmental management. Its rapid growth is supported by technological advancements and stricter regulations regarding air and water quality, further enhancing its appeal and positioning in the market.

Get more detailed insights about US Nonwoven Fabrics Market

Key Players and Competitive Insights

The nonwoven fabrics market exhibits a dynamic competitive landscape characterized by innovation and strategic maneuvering among key players. Major companies such as DuPont (US), Kimberly-Clark (US), and Berry Global (US) are at the forefront, each adopting distinct strategies to enhance their market positioning. DuPont (US) focuses on sustainability and advanced material technologies, aiming to meet the growing demand for eco-friendly products. Meanwhile, Kimberly-Clark (US) emphasizes product diversification and consumer health, leveraging its strong brand portfolio to capture market share. Berry Global (US) appears to be concentrating on expanding its manufacturing capabilities and enhancing supply chain efficiencies, which collectively shapes a competitive environment that is increasingly driven by innovation and sustainability.

The business tactics employed by these companies reflect a concerted effort to optimize operations and adapt to market demands. Localizing manufacturing has become a prevalent strategy, allowing firms to reduce lead times and enhance responsiveness to customer needs. The market structure is moderately fragmented, with several players vying for dominance, yet the collective influence of major companies like DuPont (US) and Kimberly-Clark (US) creates a competitive dynamic that encourages continuous improvement and innovation.

In November 2025, DuPont (US) announced the launch of a new line of biodegradable nonwoven fabrics aimed at the hygiene and medical sectors. This strategic move underscores DuPont's commitment to sustainability and positions the company to capitalize on the increasing consumer preference for environmentally friendly products. The introduction of these biodegradable options is likely to enhance DuPont's competitive edge, particularly in markets where eco-consciousness is paramount.

In October 2025, Kimberly-Clark (US) unveiled a partnership with a leading technology firm to integrate AI-driven analytics into its supply chain operations. This initiative is expected to streamline production processes and improve inventory management, thereby enhancing overall operational efficiency. By leveraging advanced technologies, Kimberly-Clark (US) aims to maintain its competitive advantage in a rapidly evolving market landscape.

In September 2025, Berry Global (US) completed the acquisition of a regional nonwoven manufacturer, which is anticipated to bolster its market presence and expand its product offerings. This acquisition aligns with Berry's strategy to enhance its manufacturing capabilities and diversify its product range, thereby positioning the company for sustained growth in the nonwoven fabrics sector.

As of December 2025, the competitive trends within the nonwoven fabrics market are increasingly defined by digitalization, sustainability, and technological integration. Strategic alliances are becoming more prevalent, facilitating knowledge sharing and resource optimization among industry players. Looking ahead, competitive differentiation is likely to evolve from traditional price-based competition to a focus on innovation, technology adoption, and supply chain reliability. Companies that can effectively navigate these trends will be better positioned to thrive in an increasingly complex market environment.

Key Companies in the US Nonwoven Fabrics Market market include

Industry Developments

The US Nonwoven Fabrics Market has seen notable developments recently. In September 2023, Berry Global announced plans to expand its manufacturing capabilities, particularly focusing on the production of sustainable nonwoven materials, reflecting the growing demand for eco-friendly products. Concurrently, Freudenberg has launched innovative filtration solutions aimed at improving air quality, which tap into the rising consumer awareness regarding health and environmental concerns.

Additionally, in August 2023, BASF entered a joint venture with Svenska Cellulosa Aktiebolaget to develop advanced nonwoven materials for hygiene products, enhancing their market presence. The past few years have also witnessed significant growth, with the market valuation reaching approximately $20 billion in early 2022, driven by heightened demand in sectors such as hygiene, medical, and automotive.

Merger and acquisition activities include Toray Industries acquiring Monosol in July 2022, aimed at diversifying their product line in the nonwoven sector. This dynamic landscape showcases both growth and innovation as key players like Kimberly-Clark and DuPont continue to adapt to evolving market trends and consumer preferences within the US.

US Nonwoven Fabrics Market Segmentation Insights

Nonwoven Fabrics Market Material Outlook

    • PP
    • PE
    • PET
    • Bio-Composites

Nonwoven Fabrics Market Technology Outlook

    • Dry-Laid
    • Spunmelt

Nonwoven Fabrics Market Function Outlook

    • Disposable
    • Non-Disposable

Nonwoven Fabrics Market Application Outlook

    • Personal Care & Hygiene
    • Construction
    • Automotive

Future Outlook

US Nonwoven Fabrics Market Future Outlook

The US nonwoven fabrics market is projected to grow at a 7.0% CAGR from 2024 to 2035, driven by increasing demand in healthcare, automotive, and construction sectors.

New opportunities lie in:

  • Expansion into biodegradable nonwoven materials for eco-conscious consumers.
  • Development of advanced filtration nonwovens for air and water purification.
  • Investment in automation technologies for efficient production processes.

By 2035, the nonwoven fabrics market is expected to achieve robust growth and innovation.

Market Segmentation

US Nonwoven Fabrics Market End Use Outlook

  • Personal Care
  • Healthcare
  • Industrial
  • Agriculture
  • Building and Construction

US Nonwoven Fabrics Market Technology Outlook

  • Spunbond
  • Meltblown
  • Needle Punch
  • Hydroentangled
  • Thermal Bonding

US Nonwoven Fabrics Market Application Outlook

  • Hygiene Products
  • Medical Supplies
  • Geotextiles
  • Automotive
  • Construction

US Nonwoven Fabrics Market Product Type Outlook

  • Roll Goods
  • Sheets
  • Custom Shapes
  • Composite Materials
  • Filtration Media

US Nonwoven Fabrics Market Material Type Outlook

  • Polypropylene
  • Polyester
  • Cellulose
  • Polyethylene
  • Biodegradable

Report Scope

MARKET SIZE 20244.76(USD Billion)
MARKET SIZE 20255.1(USD Billion)
MARKET SIZE 203510.03(USD Billion)
COMPOUND ANNUAL GROWTH RATE (CAGR)7.0% (2024 - 2035)
REPORT COVERAGERevenue Forecast, Competitive Landscape, Growth Factors, and Trends
BASE YEAR2024
Market Forecast Period2025 - 2035
Historical Data2019 - 2024
Market Forecast UnitsUSD Billion
Key Companies ProfiledDuPont (US), Freudenberg (US), Ahlstrom-Munksjo (US), Kimberly-Clark (US), Berry Global (US), Mogul (US), Fitesa (US), TWE Group (US), Glatfelter (US)
Segments CoveredApplication, End Use, Material Type, Technology, Product Type
Key Market OpportunitiesGrowing demand for sustainable nonwoven fabrics driven by environmental regulations and consumer preferences in the US nonwoven fabrics market.
Key Market DynamicsRising demand for sustainable nonwoven fabrics drives innovation and competition among US manufacturers.
Countries CoveredUS

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FAQs

What is the projected market size of the US Nonwoven Fabrics Market by 2035?

The US Nonwoven Fabrics Market is expected to be valued at 13.06 billion USD by 2035.

What is the anticipated CAGR for the US Nonwoven Fabrics Market from 2025 to 2035?

The market is projected to grow at a CAGR of 7.27% from 2025 to 2035.

Which segment will dominate the US Nonwoven Fabrics Market by material in 2024?

The polypropylene (PP) segment is expected to dominate the market, valued at 2.41 billion USD in 2024.

What are the expected market values for the PE segment in 2024 and 2035?

The polyethylene (PE) segment is projected to be valued at 1.52 billion USD in 2024 and increase to 3.3 billion USD by 2035.

Who are the major players in the US Nonwoven Fabrics Market?

Key players include Berry Global, BASF, Kimberly-Clark, DuPont, and Freudenberg.

What is the market value of the PET segment in 2024?

The polyethylene terephthalate (PET) segment is expected to be valued at 1.1 billion USD in 2024.

What is the projected market value for the Bio-Composites segment in 2035?

The Bio-Composites segment is forecasted to reach a value of 2.11 billion USD by 2035.

What challenges might affect the growth of the US Nonwoven Fabrics Market?

Challenges may include fluctuations in raw material prices and increased competition from alternative materials.

How is the demand for nonwoven fabrics expected to change in various applications?

The demand for nonwoven fabrics is likely to grow significantly across various applications including hygiene products, medical supplies, and automotive.

What market growth opportunities exist for the US Nonwoven Fabrics Market?

Growth opportunities include advancements in technology and an increasing demand for eco-friendly materials.

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