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    High Power Electric Vehicle Busbar Market

    ID: MRFR/E&P/30250-HCR
    128 Pages
    Priya Nagrale
    October 2025

    High-Power Electric Vehicle Busbar Market Research Report By Busbar Type (Copper Busbars, Aluminum Busbars, Hybrid Busbars), By Power Rating (Low Power (up to 200 A), Medium Power (201 A to 800 A), High Power (above 800 A)), By Application (Charging Infrastructure, Energy Storage Systems, Electric Vehicle Fast Charging Stations), By Installation Type (Indoor, Outdoor), By Connector Configuration (Single Phase, Three Phase, Multi-Connector Systems) and By Regional (North America, Europe, South America, Asia-Pacific, Middle East and Africa) ...

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    High Power Electric Vehicle Busbar Market Infographic

    High Power Electric Vehicle Busbar Market Summary

    As per MRFR analysis, the High Power Electric Vehicle Busbar Market Size was estimated at 0.5295 USD Billion in 2024. The High Power Electric Vehicle Busbar industry is projected to grow from 0.6138 in 2025 to 2.687 by 2035, exhibiting a compound annual growth rate (CAGR) of 15.91 during the forecast period 2025 - 2035.

    Key Market Trends & Highlights

    The High Power Electric Vehicle Busbar Market is poised for substantial growth driven by technological advancements and increasing demand for electric vehicles.

    • Technological advancements in materials are enhancing the performance and efficiency of busbars in electric vehicles.
    • North America remains the largest market for high power electric vehicle busbars, while Asia-Pacific is emerging as the fastest-growing region.
    • Copper busbars dominate the market, yet aluminum busbars are witnessing rapid growth due to their lightweight properties.
    • Key market drivers include increasing electric vehicle adoption rates and regulatory support aimed at promoting energy efficiency.

    Market Size & Forecast

    2024 Market Size 0.5295 (USD Billion)
    2035 Market Size 2.687 (USD Billion)
    CAGR (2025 - 2035) 15.91%

    Major Players

    Schneider Electric (FR), Siemens (DE), ABB (CH), Mitsubishi Electric (JP), General Electric (US), Hitachi (JP), Eaton (IE), Nexans (FR), Amphenol (US)

    High Power Electric Vehicle Busbar Market Trends

    The High Power Electric Vehicle Busbar Market is currently experiencing a transformative phase, driven by the increasing demand for electric vehicles and the need for efficient power distribution systems. As manufacturers strive to enhance the performance and reliability of electric vehicles, busbars are becoming essential components in the electrical architecture of these vehicles. The integration of advanced materials and innovative designs is likely to improve the overall efficiency of power transfer, thereby supporting the growing electric vehicle ecosystem. Furthermore, the emphasis on sustainability and reducing carbon footprints appears to be influencing the development of busbars that are not only efficient but also environmentally friendly. In addition to technological advancements, the High Power Electric Vehicle Busbar Market is witnessing a shift in consumer preferences towards high-performance electric vehicles. This trend is prompting manufacturers to invest in research and development to create busbars that can handle higher power loads while maintaining safety and reliability. The competitive landscape is evolving, with new entrants and established players alike focusing on strategic partnerships and collaborations to enhance their market presence. As the industry continues to mature, it seems that the High Power Electric Vehicle Busbar Market will play a pivotal role in shaping the future of electric mobility, potentially leading to innovations that could redefine power distribution in electric vehicles.

    Technological Advancements in Materials

    The High Power Electric Vehicle Busbar Market is witnessing a surge in the adoption of advanced materials, such as aluminum and copper alloys, which enhance conductivity and reduce weight. These innovations are likely to improve the overall efficiency of power distribution systems, making electric vehicles more competitive against traditional combustion engines.

    Growing Demand for High-Performance Electric Vehicles

    As consumer preferences shift towards high-performance electric vehicles, manufacturers are compelled to develop busbars that can support increased power loads. This trend indicates a potential for enhanced vehicle performance and longer ranges, which could further stimulate market growth.

    Focus on Sustainability and Environmental Impact

    The emphasis on sustainability is becoming increasingly prominent within the High Power Electric Vehicle Busbar Market. Manufacturers are exploring eco-friendly materials and production processes, which may not only reduce the environmental footprint but also appeal to environmentally conscious consumers.

    The increasing demand for high power electric vehicle busbars is driven by the global shift towards sustainable transportation solutions, which emphasizes efficiency and reliability in electric vehicle infrastructure.

    U.S. Department of Energy

    High Power Electric Vehicle Busbar Market Drivers

    Regulatory Support and Incentives

    The High Power Electric Vehicle Busbar Market is benefiting from a favorable regulatory environment that promotes the adoption of electric vehicles. Governments worldwide are implementing policies and incentives aimed at reducing carbon emissions and encouraging the transition to electric mobility. These initiatives often include subsidies for electric vehicle purchases, tax breaks for manufacturers, and funding for charging infrastructure development. Such regulatory support not only stimulates demand for electric vehicles but also necessitates the development of efficient power distribution systems, including busbars. As regulations become more stringent regarding emissions and energy efficiency, the market for high power busbars is likely to expand, driven by the need for compliance and innovation in the High Power Electric Vehicle Busbar Market.

    Growing Focus on Energy Efficiency

    The High Power Electric Vehicle Busbar Market is increasingly shaped by a growing focus on energy efficiency within the transportation sector. As electric vehicles become more prevalent, the need for efficient energy transfer systems becomes paramount. Busbars play a critical role in minimizing energy losses during power distribution, which is essential for maximizing the performance of electric vehicles. Recent studies suggest that optimizing busbar design can lead to significant improvements in energy efficiency, potentially reducing operational costs for manufacturers and consumers alike. This emphasis on energy efficiency aligns with broader sustainability goals, further driving the demand for advanced busbar solutions in the High Power Electric Vehicle Busbar Market. As stakeholders prioritize energy-efficient technologies, the market is poised for growth.

    Expansion of Charging Infrastructure

    The High Power Electric Vehicle Busbar Market is poised for growth due to the ongoing expansion of charging infrastructure. As electric vehicle adoption accelerates, the need for a robust and efficient charging network becomes increasingly critical. Investments in charging stations, particularly fast-charging solutions, are on the rise, necessitating the integration of high power busbars to facilitate rapid energy transfer. Recent reports indicate that the number of charging stations is expected to increase significantly in the coming years, driven by both public and private sector initiatives. This expansion not only supports the growing electric vehicle market but also creates opportunities for innovation in busbar technology. As charging infrastructure evolves, the High Power Electric Vehicle Busbar Market is likely to experience enhanced demand for advanced solutions that meet the needs of modern electric vehicles.

    Increasing Electric Vehicle Adoption Rates

    The High Power Electric Vehicle Busbar Market is significantly influenced by the increasing adoption rates of electric vehicles across various regions. As consumers and businesses alike shift towards electric mobility, the demand for efficient power distribution systems, such as busbars, is expected to rise. Recent data indicates that electric vehicle sales have seen a substantial increase, with projections suggesting that by 2025, electric vehicles could account for a considerable percentage of total vehicle sales. This trend is likely to drive investments in infrastructure, including charging stations and power distribution systems, thereby bolstering the High Power Electric Vehicle Busbar Market. The growing consumer preference for sustainable transportation solutions further amplifies this demand, indicating a robust future for busbar technologies.

    Technological Innovations in Busbar Design

    The High Power Electric Vehicle Busbar Market is experiencing a surge in technological innovations that enhance the efficiency and performance of busbars. Advanced materials, such as lightweight composites and high-conductivity metals, are being utilized to improve thermal management and reduce weight. This is particularly crucial as electric vehicles demand higher power levels for rapid charging and efficient energy transfer. The integration of smart technologies, including sensors and monitoring systems, allows for real-time performance tracking, which can lead to improved safety and reliability. As manufacturers continue to innovate, the market is likely to see a rise in the adoption of these advanced busbar designs, which could potentially lead to a more competitive landscape in the High Power Electric Vehicle Busbar Market.

    Market Segment Insights

    By Type: Copper Busbars (Largest) vs. Aluminum Busbars (Fastest-Growing)

    In the In the High Power Electric Vehicle Busbar Market, Copper Busbars dominate the segment due to their superior electrical conductivity, which enhances overall performance in electric vehicle applications., Copper Busbars dominate the segment due to their superior electrical conductivity, which enhances overall performance in electric vehicle applications. Their established presence ensures that they hold the largest market share, catering to the increasing demand for efficient energy transfer in electric bus systems. In contrast, Aluminum Busbars are gaining traction as they offer a cost-effective alternative without significantly compromising on performance, thus progressively increasing their market share.

    Copper Busbars (Dominant) vs. Aluminum Busbars (Emerging)

    Copper Busbars are widely regarded as the dominant choice in the High Power Electric Vehicle Busbar Market, attributed to their excellent conductivity and thermal performance, which are critical for high-efficiency applications. They are extensively used in high-power electric vehicles where reliability and efficiency are paramount. On the other hand, Aluminum Busbars are emerging as a viable alternative due to their lightweight characteristics and lower cost, appealing to manufacturers looking to optimize production costs without sacrificing quality. This aligns with the industry trend towards weight reduction and cost efficiency in electric vehicle designs, ensuring that Aluminum Busbars capture an increasing portion of the market.

    By Power Rating: Medium Power (Largest) vs. High Power (Fastest-Growing)

    In the In the High Power Electric Vehicle Busbar Market, the power rating segment is categorized into Low Power (up to 200 A), Medium Power (201 A to 800 A), and High Power (above 800 A)., the power rating segment is categorized into Low Power (up to 200 A), Medium Power (201 A to 800 A), and High Power (above 800 A). Currently, the Medium Power segment holds the largest market share as it caters to a wide range of electric vehicle applications, making it a preferred choice among manufacturers. On the other hand, the Low Power segment, while still relevant, is witnessing a gradual decline in market preference as consumer demands shift towards more robust power solutions. The growth trends indicate a significant increase in demand for High Power busbars, which are becoming essential for advanced electric vehicles that require higher currents for efficient performance. Factors driving this growth include the rise in electric bus production and the transition towards renewable energy solutions. Furthermore, advances in materials and engineering are rendering High Power busbars more efficient, fueling their adoption in the market, particularly in high-performance electric vehicle models.

    Power Rating: Medium Power (Dominant) vs. High Power (Emerging)

    Medium Power busbars, ranging from 201 A to 800 A, serve as the backbone of the High Power Electric Vehicle Busbar Market due to their versatility and suitability for various electric vehicle applications. These busbars are designed to handle moderate power loads efficiently, making them ideal for a range of vehicles, including standard electric buses and commercial vehicles that require reliable power distribution. Meanwhile, the High Power segment, characterized by busbars delivering above 800 A, is rapidly emerging. This segment is increasingly being recognized for its critical role in supporting next-generation electric vehicles that demand high currents for faster charging and improved performance. As manufacturers focus on creating more powerful electric vehicles, the demand for High Power busbars is expected to rise significantly, marking a shift in industry standards towards high-efficiency solutions.

    By Application: Charging Infrastructure (Largest) vs. Electric Vehicle Fast Charging Stations (Fastest-Growing)

    In the In the High Power Electric Vehicle Busbar Market, Charging Infrastructure dominates the application segment, accounting for the largest share due to the growing demand for electric vehicles and the necessity for efficient charging solutions., Charging Infrastructure dominates the application segment, accounting for the largest share due to the growing demand for electric vehicles and the necessity for efficient charging solutions. Energy Storage Systems also hold a significant position, providing crucial support in energy management and enabling renewable energy integration. Meanwhile, Electric Vehicle Fast Charging Stations are rapidly gaining traction as investments in fast charging solutions increase, catering to the needs of consumers looking for convenience and quick turnaround times for vehicle charging.

    Charging Infrastructure (Dominant) vs. Electric Vehicle Fast Charging Stations (Emerging)

    Charging Infrastructure serves as the backbone of the High Power Electric Vehicle Busbar Market, as it involves the development of the extensive network of charging points necessary for the widespread adoption of electric vehicles. With robust advancements in technology and a focus on sustainable energy sources, this segment is experiencing solid growth. On the other hand, Electric Vehicle Fast Charging Stations represent an emerging trend within this framework, characterized by their ability to deliver rapid charging capabilities. This innovation is driven by evolving consumer demands for less downtime and an increasing number of electric vehicle models, leading to a surge in fast charging stations to meet market expectations.

    By Installation Type: Indoor (Largest) vs. Outdoor (Fastest-Growing)

    In the In the High Power Electric Vehicle Busbar Market, the distribution of market share between installation types reveals a significant preference for indoor busbars over outdoor options., the distribution of market share between installation types reveals a significant preference for indoor busbars over outdoor options. Indoor installations command a larger portion of the market due to their ability to provide better protection against environmental factors and consistent performance. This segment is particularly prominent in urban areas where space constraints encourage indoor setups that can facilitate efficient charging for electric buses within closed facilities. On the other hand, the outdoor installation type is emerging rapidly. This growth is driven by the increasing demand for charging stations in public and semi-public areas, where accessibility and convenience are essential. Outdoor installations are gaining traction owing to urban developments aimed at enhancing infrastructure for electric vehicles, thus contributing positively to the market dynamics.

    Installation Type: Indoor (Dominant) vs. Outdoor (Emerging)

    The indoor installation type in the High Power Electric Vehicle Busbar Market is regarded as dominant due to its robustness, safety, and efficiency. These indoor systems are meticulously designed to minimize the risk of damage from external factors, making them ideal for urban environments where electric buses are frequently charged. Conversely, the outdoor installation type is seen as an emerging trend, with its growth driven by the need for increased public charging infrastructure. With urban areas expanding and electric bus deployments rising, outdoor installations are positioned to meet the demand for accessible charging options. While indoor setups provide reliability, outdoor solutions are becoming increasingly important for achieving wider coverage and enhancing the convenience of electric bus operations.

    By Connector Configuration: Single Phase (Largest) vs. Three Phase (Fastest-Growing)

    In the In the High Power Electric Vehicle Busbar Market, the connector configuration segment is primarily dominated by Single Phase solutions, accounting for a significant share of the market., the connector configuration segment is primarily dominated by Single Phase solutions, accounting for a significant share of the market. This is largely due to their widespread adoption in standard electric vehicle charging infrastructures, providing a simple and efficient solution for many applications. Subsequently, Three Phase configurations are witnessing rapid growth, fueled by the increasing demand for faster charging solutions as electric vehicle adoption accelerates globally. The growth trends in connector configurations are largely driven by advancements in electric vehicle technology and regulatory support for sustainable transportation. The push for higher efficiency and faster charging options is resulting in a steady rise in the popularity of Three Phase connectors. This trend reflects the broader shift towards more robust and high-performance electrical systems necessary to support the evolving needs of the electric vehicle ecosystem.

    Single Phase (Dominant) vs. Multi-Connector Systems (Emerging)

    Single Phase connectors hold a dominant position in the High Power Electric Vehicle Busbar Market, primarily due to their utility in standard installations and compatibility with various charging infrastructures. They are well-established with a robust market presence, making them the preferred choice for many users. On the other hand, Multi-Connector Systems are emerging as viable alternatives as the market evolves, offering increased flexibility and efficiency for diverse charging scenarios. As electric vehicles become more widespread, the demand for adaptable solutions that can cater to multiple connections will likely grow, positioning Multi-Connector Systems as a compelling option for both manufacturers and end-users seeking to future-proof their electric vehicle charging strategies.

    Get more detailed insights about High Power Electric Vehicle Busbar Market

    Regional Insights

    North America : Leading Innovation and Demand

    North America is witnessing significant growth in the High Power Electric Vehicle Busbar market, driven by increasing electric vehicle adoption and supportive government policies. The region holds approximately 40% of the global market share, making it the largest market. Regulatory incentives and investments in charging infrastructure are key growth drivers, fostering demand for efficient busbar solutions. The United States and Canada are the leading countries in this market, with major players like General Electric and Schneider Electric establishing a strong presence. The competitive landscape is characterized by innovation and strategic partnerships among key players, enhancing product offerings and market reach. As the demand for electric vehicles continues to rise, the busbar market is expected to expand significantly in this region.

    Europe : Sustainability and Regulation Focus

    Europe is emerging as a pivotal region in the High Power Electric Vehicle Busbar market, driven by stringent environmental regulations and a strong push for sustainable transportation. The region accounts for approximately 30% of the global market share, making it the second largest market. Government initiatives aimed at reducing carbon emissions and promoting electric mobility are key catalysts for growth, leading to increased demand for advanced busbar technologies. Leading countries such as Germany, France, and the Netherlands are at the forefront of this transition, with major players like Siemens and ABB actively participating in the market. The competitive landscape is marked by innovation and collaboration among industry stakeholders, focusing on developing efficient and sustainable solutions. As Europe continues to invest in electric vehicle infrastructure, the busbar market is poised for substantial growth.

    Asia-Pacific : Rapid Growth and Adoption

    Asia-Pacific is rapidly becoming a significant player in the High Power Electric Vehicle Busbar market, driven by increasing urbanization and government initiatives promoting electric vehicles. The region holds approximately 25% of the global market share, with countries like China and Japan leading the charge. The demand for electric buses and vehicles is surging, supported by favorable policies and investments in charging infrastructure, which are crucial for market growth. China is the largest market in the region, with major companies like Mitsubishi Electric and Hitachi contributing to the competitive landscape. The presence of key players and a growing focus on innovation are driving advancements in busbar technology. As the region continues to embrace electric mobility, the busbar market is expected to experience significant expansion in the coming years.

    Middle East and Africa : Emerging Market Potential

    The Middle East and Africa region is gradually emerging in the High Power Electric Vehicle Busbar market, driven by increasing investments in electric vehicle infrastructure and a growing awareness of sustainable transportation. The region currently holds about 5% of the global market share, with potential for significant growth as governments begin to implement supportive policies and initiatives aimed at promoting electric mobility. Countries like South Africa and the UAE are leading the way in adopting electric vehicles, with key players like Eaton and Nexans exploring opportunities in this market. The competitive landscape is still developing, but there is a growing interest from international companies looking to invest in the region. As the demand for electric vehicles rises, the busbar market in the Middle East and Africa is expected to expand, presenting new opportunities for growth.

    Key Players and Competitive Insights

    The High Power Electric Vehicle Busbar Market is currently characterized by a dynamic competitive landscape, driven by the increasing demand for efficient power distribution in electric vehicles. Key players such as Schneider Electric (France), Siemens (Germany), and ABB (Switzerland) are at the forefront, each adopting distinct strategies to enhance their market positioning. Schneider Electric (France) emphasizes innovation in energy management solutions, focusing on sustainable practices and digital transformation. Siemens (Germany) leverages its extensive experience in automation and digitalization to optimize busbar systems, while ABB (Switzerland) is known for its robust R&D investments aimed at developing high-performance busbars tailored for electric vehicles. Collectively, these strategies contribute to a competitive environment that is increasingly focused on technological advancement and sustainability.

    In terms of business tactics, companies are localizing manufacturing to reduce lead times and enhance supply chain efficiency. This approach appears to be a response to the growing need for agility in production processes, particularly in the context of fluctuating demand for electric vehicles. The market structure is moderately fragmented, with several key players exerting influence, yet the presence of numerous smaller firms indicates a competitive atmosphere where innovation and differentiation are crucial.

    In August 2025, Siemens (Germany) announced a strategic partnership with a leading battery manufacturer to co-develop integrated busbar solutions that enhance energy efficiency in electric vehicles. This collaboration is significant as it aligns with the growing trend towards holistic energy solutions, potentially positioning Siemens as a leader in the integration of power distribution and battery technology.

    In September 2025, ABB (Switzerland) unveiled a new line of high-power busbars designed specifically for electric buses, which are expected to improve charging times and overall vehicle performance. This launch is indicative of ABB's commitment to innovation and its strategic focus on meeting the evolving needs of the electric vehicle market, thereby reinforcing its competitive edge.

    In July 2025, Schneider Electric (France) expanded its manufacturing capabilities in Asia, aiming to cater to the rapidly growing electric vehicle market in the region. This expansion not only enhances Schneider's production capacity but also reflects a strategic move to localize supply chains, thereby reducing costs and improving responsiveness to market demands.

    As of October 2025, the competitive trends in the High Power Electric Vehicle Busbar Market are increasingly defined by digitalization, sustainability, and the integration of artificial intelligence. Strategic alliances among key players are shaping the landscape, fostering innovation and collaborative solutions. The shift from price-based competition to a focus on technological advancement and supply chain reliability is evident, suggesting that future competitive differentiation will hinge on the ability to innovate and adapt to the evolving demands of the electric vehicle sector.

    Key Companies in the High Power Electric Vehicle Busbar Market market include

    Industry Developments

    Recent developments in the Global High Power Electric Vehicle Busbar Market have highlighted significant growth and innovation, reflective of the shifting focus towards sustainable transportation solutions. Companies are increasingly investing in advanced materials and technologies that enhance the efficiency and performance of busbars, crucial for electric vehicle power distribution. The demand for high-power electric buses is rising, fueled by government initiatives aimed at reducing carbon emissions and promoting electric mobility. Key players are launching collaborations to strengthen their market position and streamline production processes.

    Additionally, the integration of renewable energy sources in electric vehicle infrastructure is becoming a prominent trend, fostering the development of busbars designed to support such innovations. As manufacturers prioritize lightweight designs and superior thermal management, the market is positioned for robust growth through 2032, addressing the increasing need for efficient and reliable power transfer solutions in the expanding electric vehicle ecosystem.

    Future Outlook

    High Power Electric Vehicle Busbar Market Future Outlook

    The High Power Electric Vehicle Busbar Market is projected to grow at a 15.91% CAGR from 2024 to 2035, driven by increasing electric vehicle adoption and advancements in charging infrastructure.

    New opportunities lie in:

    • Development of modular busbar systems for scalable electric vehicle applications.
    • Integration of smart technology for real-time monitoring and diagnostics.
    • Partnerships with automotive manufacturers for customized busbar solutions.

    By 2035, the market is expected to be robust, driven by innovation and strategic partnerships.

    Market Segmentation

    High Power Electric Vehicle Busbar Market Type Outlook

    • Copper Busbars
    • Aluminum Busbars
    • Hybrid Busbars

    High Power Electric Vehicle Busbar Market Application Outlook

    • Charging Infrastructure
    • Energy Storage Systems
    • Electric Vehicle Fast Charging Stations

    High Power Electric Vehicle Busbar Market Power Rating Outlook

    • Low Power (up to 200 A)
    • Medium Power (201 A to 800 A)
    • High Power (above 800 A)

    High Power Electric Vehicle Busbar Market Installation Type Outlook

    • Indoor
    • Outdoor

    High Power Electric Vehicle Busbar Market Connector Configuration Outlook

    • Single Phase
    • Three Phase
    • Multi-Connector Systems

    Report Scope

    MARKET SIZE 20240.5295(USD Billion)
    MARKET SIZE 20250.6138(USD Billion)
    MARKET SIZE 20352.687(USD Billion)
    COMPOUND ANNUAL GROWTH RATE (CAGR)15.91% (2024 - 2035)
    REPORT COVERAGERevenue Forecast, Competitive Landscape, Growth Factors, and Trends
    BASE YEAR2024
    Market Forecast Period2025 - 2035
    Historical Data2019 - 2024
    Market Forecast UnitsUSD Billion
    Key Companies ProfiledMarket analysis in progress
    Segments CoveredMarket segmentation analysis in progress
    Key Market OpportunitiesIntegration of advanced materials enhances efficiency in the High Power Electric Vehicle Busbar Market.
    Key Market DynamicsRising demand for efficient power distribution drives innovation in high power electric vehicle busbar technology.
    Countries CoveredNorth America, Europe, APAC, South America, MEA

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    FAQs

    What is the projected market valuation of the High Power Electric Vehicle Busbar Market by 2035?

    The projected market valuation for the High Power Electric Vehicle Busbar Market is 2.687 USD Billion by 2035.

    What was the market valuation of the High Power Electric Vehicle Busbar Market in 2024?

    The overall market valuation was 0.5295 USD Billion in 2024.

    What is the expected CAGR for the High Power Electric Vehicle Busbar Market during the forecast period 2025 - 2035?

    The expected CAGR for the High Power Electric Vehicle Busbar Market during the forecast period 2025 - 2035 is 15.91%.

    Which companies are considered key players in the High Power Electric Vehicle Busbar Market?

    Key players in the market include Schneider Electric, Siemens, ABB, Mitsubishi Electric, General Electric, Hitachi, Eaton, Nexans, and Amphenol.

    What are the different types of busbars in the High Power Electric Vehicle Busbar Market?

    The market segments include Copper Busbars, Aluminum Busbars, and Hybrid Busbars.

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