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US Unmanned Composites Market

ID: MRFR/CnM/19295-HCR
100 Pages
Garvit Vyas
October 2025

US Unmanned Composites Market Research Report: By Type (Carbon Fiber Reinforced Polymer (CFRP), Glass Fiber Reinforced Polymer (GFRP), Aramid Fiber Reinforced Polymer (AFRP), Boron Fiber Reinforced Polymer (BFRP)), By Application (Interior, Exterior) and By Platform (UAV, UGV, USV, AUV, ROV, Autonomous Ship, Passenger Drone) - Forecast to 2035

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US Unmanned Composites Market Summary

As per Market Research Future analysis, the US unmanned composites market size was estimated at 303.6 USD Million in 2024. The US unmanned composites market is projected to grow from 343.77 USD Million in 2025 to 1190.75 USD Million by 2035, exhibiting a compound annual growth rate (CAGR) of 13.2% during the forecast period 2025 - 2035

Key Market Trends & Highlights

The US unmanned composites market is experiencing robust growth driven by technological advancements and increasing demand across various applications.

  • The aerospace segment remains the largest, reflecting a strong trend towards the adoption of unmanned systems.
  • Sustainable materials are gaining traction, indicating a shift towards environmentally friendly practices in composite manufacturing.
  • Advancements in manufacturing techniques are enhancing the efficiency and performance of unmanned composites, particularly in the defense sector.
  • Rising demand for drones and military applications are key drivers propelling market growth, supported by regulatory frameworks favoring unmanned systems.

Market Size & Forecast

2024 Market Size 303.6 (USD Million)
2035 Market Size 1190.75 (USD Million)
CAGR (2025 - 2035) 13.23%

Major Players

Northrop Grumman (US), Lockheed Martin (US), General Atomics (US), Boeing (US), Raytheon Technologies (US), Thales Group (FR), Airbus (FR), Leonardo (IT), Textron (US)

US Unmanned Composites Market Trends

The unmanned composites market is currently experiencing a notable transformation, driven by advancements in technology and increasing demand across various sectors. The integration of composite materials in unmanned systems enhances performance, reduces weight, and improves durability. This shift is particularly evident in the aerospace and defense industries, where unmanned aerial vehicles (UAVs) are becoming more prevalent. The emphasis on lightweight materials is crucial, as it directly impacts the efficiency and operational capabilities of these systems. Furthermore, the growing focus on sustainability is prompting manufacturers to explore eco-friendly composite options, which may reshape material sourcing and production processes. In addition, the regulatory landscape is evolving, with government agencies actively working to establish guidelines that promote safety and innovation in the unmanned composites market. This regulatory support is likely to encourage investment and research, fostering a more robust ecosystem for unmanned systems. As the market continues to mature, collaboration between industry stakeholders, including manufacturers, researchers, and regulatory bodies, appears essential for driving innovation and addressing challenges. Overall, the future of the unmanned composites market seems promising, with potential for significant growth and development in the coming years.

Increased Adoption in Aerospace Applications

The unmanned composites market is witnessing a surge in the adoption of composite materials within aerospace applications. This trend is largely attributed to the need for lightweight yet strong materials that enhance the performance of unmanned aerial vehicles. As manufacturers seek to optimize fuel efficiency and extend operational ranges, composites are becoming a preferred choice, indicating a shift in material preferences in the aerospace sector.

Focus on Sustainable Materials

There is a growing emphasis on sustainability within the unmanned composites market, as stakeholders increasingly prioritize eco-friendly materials. This trend reflects a broader industry movement towards reducing environmental impact, with manufacturers exploring bio-based composites and recyclable materials. Such initiatives not only align with regulatory expectations but also cater to consumer demand for greener solutions.

Advancements in Manufacturing Techniques

Innovations in manufacturing techniques are significantly influencing the unmanned composites market. The introduction of advanced processes, such as additive manufacturing and automated fiber placement, is enhancing production efficiency and material performance. These advancements enable the creation of complex geometries and tailored properties, which are essential for meeting the specific requirements of unmanned systems.

Market Segment Insights

By Application: Aerospace (Largest) vs. Defense (Fastest-Growing)

In the US unmanned composites market, the application segment is prominently led by Aerospace, which commands the largest market share due to its extensive use of lightweight and durable composite materials. Following closely, the Defense sector showcases robust growth, capitalizing on innovations in unmanned systems for combat and surveillance operations. Other segments like Automotive, Marine, and Industrial also contribute, but their shares remain comparatively smaller as they adopt composites at a slower pace. Growth trends in this market are propelled by increasing investments in aerospace R&D and defense technology advancements. The push towards lightweight materials to improve efficiency and reduce fuel costs significantly influences aerospace applications. Simultaneously, the defense sector's demand for advanced systems drives the development of innovative composite solutions, marking it as the fastest-growing segment. The combined expansions across these applications highlight a promising outlook for the US unmanned composites market.

Aerospace (Dominant) vs. Defense (Emerging)

Aerospace is the dominant application within the US unmanned composites market, celebrated for its high-performance materials that reduce aircraft weight while enhancing fuel efficiency. Key players focus on developing advanced composites that meet stringent safety and performance standards. Conversely, the Defense sector, classified as emerging, is experiencing rapid growth as military applications increasingly leverage unmanned systems. This shift involves the adoption of composite materials designed for durability and stealth. Both sectors are critical, with Aerospace leading in market share and Defense on the cusp of significant expansion, driven by technological advancements and strategic investments in new defense capabilities.

By Material Type: Carbon Fiber Composites (Largest) vs. Glass Fiber Composites (Fastest-Growing)

In the US unmanned composites market, Carbon Fiber Composites dominate the material type segment due to their superior strength-to-weight ratio and high resistance to fatigue, accounting for a significant market share. Following closely, Glass Fiber Composites have displayed a notable presence as well, appealing to various applications owing to their cost-effectiveness and versatility. The increasing demand for lightweight materials in aerospace and automotive sectors is driving the adoption of these composites. Looking ahead, the US unmanned composites market is witnessing a robust growth trend, particularly in the Glass Fiber Composites segment, which is emerging as the fastest-growing material type. This growth is fueled by advancements in manufacturing technologies and an increasing emphasis on sustainability, prompting industries to leverage the unique properties of both Carbon and Glass Fiber Composites. Additionally, innovations in thermoplastic composites are set to further enhance the market's dynamics, positioning them as a key component in future applications.

Carbon Fiber Composites (Dominant) vs. Glass Fiber Composites (Emerging)

Carbon Fiber Composites are recognized for their exceptional strength, lightweight nature, and resistance to environmental factors, making them a preferred choice for high-performance applications in aerospace and defense. Their dominance in the market is supported by extensive research and development initiatives, which continue to enhance their properties and broaden their applicability. Conversely, Glass Fiber Composites are emerging as a viable alternative due to their lower cost and sufficient mechanical properties for various applications. While they may not match the performance of Carbon Fibers, their adaptability and manufacturing ease make them appealing for a wide array of sectors, including automotive and consumer goods, facilitating their rapid growth in the market.

By Manufacturing Process: Lay-Up Process (Largest) vs. Resin Infusion (Fastest-Growing)

In the US unmanned composites market, the manufacturing processes exhibit a varied distribution among major techniques. The Lay-Up Process holds the largest share due to its simplicity and versatility, allowing for the production of large composite parts with minimal tooling costs. Meanwhile, Resin Infusion is emerging as a significant competitor, gaining traction for its efficiency in producing high-quality, lightweight composites, particularly in aerospace and automotive applications. Growth trends in this segment are driven by increasing demand for composite materials in various industries, coupled with advancements in manufacturing technologies. The Lay-Up Process continues to dominate because of its established use and cost-effectiveness. However, Resin Infusion is poised for rapid growth, supported by innovations that enhance production speed and material performance, making it a popular choice for manufacturers seeking to enhance their product offerings.

Lay-Up Process (Dominant) vs. Resin Infusion (Emerging)

The Lay-Up Process is the dominant method in the US unmanned composites market, recognized for its strength in crafting large parts while maintaining cost efficiency. This process involves layering resin-soaked fabric, which is ideal for producing complex geometries. On the other hand, Resin Infusion is emerging swiftly, especially in sectors requiring lightweight yet robust materials. Unlike traditional methods, it ensures better resin distribution and minimizes voids, significantly enhancing the mechanical properties of final products. This technique is increasingly appealing for high-performance applications, driving innovation and competition within the market.

By End Use Industry: Commercial Aviation (Largest) vs. Automotive (Fastest-Growing)

In the US unmanned composites market, the distribution of market share among various end use industries reveals that commercial aviation holds the largest share, driven by an ongoing demand for lightweight and high-performance materials that enhance fuel efficiency and reduce emissions. Military applications are also significant but represent a smaller portion of the market due to the specific and specialized requirements for defense technologies. Automotive and robotics, while crucial, continue to build their presence in the composites landscape as industries evolve. Growth trends are notably favorable for the automotive industry, making it the fastest-growing segment. The push for lightweight composites in electric vehicles and the need for advanced materials in robotics are key drivers. Meanwhile, commercial aviation is expected to maintain a steady pace, albeit facing challenges from regulatory transitions and technological advancements. The military sector is projected to benefit from increased defense budgets, focusing on innovative materials.

Commercial Aviation (Dominant) vs. Robotics (Emerging)

Commercial aviation remains the dominant sector in the US unmanned composites market, characterized by extensive use of composite materials to produce aircraft components that demand resilience and weight reduction. Its established infrastructure and consistent investment for performance enhancement make it a key player. Conversely, robotics has emerged as a rapidly growing segment, fueled by advances in automation and artificial intelligence. The demand for lightweight and precise components in robotic applications aligns well with composite capabilities, showcasing a significant potential for innovation and market penetration. This duality of a dominant established market alongside an emerging sector emphasizes the diverse applications and future potential of composites in the US.

Get more detailed insights about US Unmanned Composites Market

Key Players and Competitive Insights

The unmanned composites market is characterized by a dynamic competitive landscape, driven by advancements in technology and increasing demand for unmanned systems across various sectors, including defense, aerospace, and commercial applications. Key players such as Northrop Grumman (US), Lockheed Martin (US), and Boeing (US) are at the forefront, focusing on innovation and strategic partnerships to enhance their market positions. Northrop Grumman (US) emphasizes the integration of advanced materials in its unmanned systems, while Lockheed Martin (US) is actively pursuing collaborations to expand its capabilities in autonomous technologies. Boeing (US) is leveraging its extensive experience in aerospace to develop next-generation unmanned vehicles, thereby shaping a competitive environment that prioritizes technological advancement and operational efficiency.

In terms of business tactics, companies are increasingly localizing manufacturing to reduce costs and enhance supply chain resilience. The market structure appears moderately fragmented, with several key players exerting considerable influence. This fragmentation allows for a diverse range of offerings, yet the collective strategies of major companies create a competitive atmosphere where innovation and operational excellence are paramount.

In October 2025, Northrop Grumman (US) announced a partnership with a leading materials science firm to develop next-generation composite materials for unmanned aerial vehicles (UAVs). This strategic move is likely to enhance the performance and durability of their UAVs, positioning Northrop Grumman (US) as a leader in advanced materials technology within the unmanned composites sector. The collaboration underscores the importance of innovation in maintaining competitive advantage.

In September 2025, Lockheed Martin (US) unveiled a new initiative aimed at integrating artificial intelligence (AI) into its unmanned systems. This initiative is expected to improve operational efficiency and decision-making capabilities, reflecting a broader trend towards digital transformation in the industry. By harnessing AI, Lockheed Martin (US) aims to enhance the effectiveness of its unmanned platforms, thereby solidifying its market position.

In August 2025, Boeing (US) secured a contract with the US Department of Defense to supply advanced unmanned systems utilizing cutting-edge composite materials. This contract not only reinforces Boeing's commitment to innovation but also highlights the growing reliance on unmanned technologies in defense applications. The strategic importance of this contract lies in its potential to drive revenue growth and enhance Boeing's reputation as a key player in the unmanned composites market.

As of November 2025, current trends in the unmanned composites market are increasingly defined by digitalization, sustainability, and the integration of AI technologies. Strategic alliances among key players are shaping the competitive landscape, fostering innovation and collaboration. Looking ahead, it appears that competitive differentiation will evolve from traditional price-based competition to a focus on technological innovation, supply chain reliability, and sustainable practices. This shift may redefine market dynamics, compelling companies to invest in R&D and strategic partnerships to maintain their competitive edge.

Key Companies in the US Unmanned Composites Market include

Industry Developments

Recent developments in the US Unmanned Composites Market highlight significant advancements and collaborations among key players. Drone Aviation Holding is enhancing its capabilities in tethered drone systems, positioning itself as a leader in secure communications. Insitu, a subsidiary of Boeing, has introduced innovative small unmanned aircraft systems (UAS) which are gaining traction in various sectors including defense and agriculture. Raytheon Technologies is actively investing in R&D to enhance sensor technologies for unmanned vehicles, elevating their operational efficiency.

Noteworthy, in June 2023, Boeing announced a merger with a smaller tech firm specializing in drone delivery solutions, showcasing a push towards advancing logistics through unmanned technologies. Lockheed Martin continues to expand its reach in the unmanned systems domain through partnerships with UAV Solutions and Textron, focusing on enhancing reconnaissance capabilities. The market valuation has seen growth owing to increased military spending and the commercial adoption of unmanned systems, with Northrop Grumman and AeroVironment leading the charge in innovation.

The integration of AI and automation in these systems is redefining operational standards and creating a competitive landscape in the US unmanned composites market, fostering increased efficiency and effectiveness in various applications.

Future Outlook

US Unmanned Composites Market Future Outlook

The unmanned composites market is projected to grow at a 13.23% CAGR from 2024 to 2035, driven by advancements in material technology, increased demand for UAVs, and defense applications.

New opportunities lie in:

  • Development of lightweight composite materials for enhanced UAV performance.
  • Integration of smart sensors in composite structures for real-time monitoring.
  • Expansion of recycling programs for composite materials to reduce costs.

By 2035, the unmanned composites market is expected to achieve substantial growth and innovation.

Market Segmentation

US Unmanned Composites Market Application Outlook

  • Aerospace
  • Defense
  • Automotive
  • Marine
  • Industrial

US Unmanned Composites Market Material Type Outlook

  • Carbon Fiber Composites
  • Glass Fiber Composites
  • Aramid Fiber Composites
  • Thermoplastic Composites

US Unmanned Composites Market End Use Industry Outlook

  • Commercial Aviation
  • Military
  • Automotive
  • Robotics

US Unmanned Composites Market Manufacturing Process Outlook

  • Lay-Up Process
  • Resin Infusion
  • Pultrusion
  • Prepreg Processing

Report Scope

MARKET SIZE 2024303.6(USD Million)
MARKET SIZE 2025343.77(USD Million)
MARKET SIZE 20351190.75(USD Million)
COMPOUND ANNUAL GROWTH RATE (CAGR)13.23% (2024 - 2035)
REPORT COVERAGERevenue Forecast, Competitive Landscape, Growth Factors, and Trends
BASE YEAR2024
Market Forecast Period2025 - 2035
Historical Data2019 - 2024
Market Forecast UnitsUSD Million
Key Companies Profiled["Northrop Grumman (US)", "Lockheed Martin (US)", "General Atomics (US)", "Boeing (US)", "Raytheon Technologies (US)", "Thales Group (FR)", "Airbus (FR)", "Leonardo (IT)", "Textron (US)"]
Segments CoveredApplication, Material Type, Manufacturing Process, End Use Industry
Key Market OpportunitiesAdvancements in lightweight materials enhance performance and efficiency in the unmanned composites market.
Key Market DynamicsTechnological advancements drive innovation in unmanned composites, enhancing performance and expanding application across various sectors.
Countries CoveredUS

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FAQs

What is the projected market size of the US Unmanned Composites Market for 2024?

The US Unmanned Composites Market is expected to be valued at 209.25 million USD in 2024.

What is the expected growth rate of the US Unmanned Composites Market between 2025 and 2035?

The market is projected to grow at a CAGR of 15.639% from 2025 to 2035.

What will the market size of the US Unmanned Composites Market be in 2035?

In 2035, the US Unmanned Composites Market is forecasted to reach 1,034.65 million USD.

Which sub-segment, by type, is expected to dominate the US Unmanned Composites Market?

The Carbon Fiber Reinforced Polymer (CFRP) sub-segment is projected to dominate the market, valued at 412.95 million USD in 2035.

What are the major types of fibers used in the US Unmanned Composites Market?

The major types include Carbon Fiber Reinforced Polymer (CFRP), Glass Fiber Reinforced Polymer (GFRP), Aramid Fiber Reinforced Polymer (AFRP), and Boron Fiber Reinforced Polymer (BFRP).

Who are the key players in the US Unmanned Composites Market?

Major players include companies like Drone Aviation Holding, Insitu, Raytheon Technologies, General Atomics, and Boeing.

What is the expected market value for Glass Fiber Reinforced Polymer (GFRP) in 2035?

The Glass Fiber Reinforced Polymer (GFRP) market is projected to be valued at 400.5 million USD in 2035.

What is one of the key applications driving growth in the US Unmanned Composites Market?

Key applications include military, commercial, and civilian drone operations leveraging advanced composite materials.

What will the market value of Aramid Fiber Reinforced Polymer (AFRP) be in 2035?

The Aramid Fiber Reinforced Polymer (AFRP) market is expected to reach 150.0 million USD in 2035.

How does the US Unmanned Composites Market reflect growth opportunities?

The market is benefiting from advancements in drone technology, with a significant demand for lighter and stronger composite materials.

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