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US Silica Sand Market

ID: MRFR/CnM/15007-HCR
111 Pages
Chitranshi Jaiswal
October 2025

U.S. Silica Sand Market Research Report: By Mesh Size (70 Mesh, 70-120 Mesh, 120-200 Mesh, >200 Mesh), By Grade (Glass, Foundry, Chemical), By Process (Wet Silica Sand, Dry Silica Sand) and By Application (Glass, Hydraulic Fracturing, Foundry, Construction, Chemicals, Water Filtration, Paints Coatings, Ceramics, Others) - Forecast to 2035.

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US Silica Sand Market Summary

As per Market Research Future analysis, the US silica sand market size was estimated at 8.96 USD Billion in 2024.. The US silica sand market is projected to grow from 9.51 USD Billion in 2025 to 17.24 USD Billion by 2035, exhibiting a compound annual growth rate (CAGR) of 6.1% during the forecast period 2025 - 2035

Key Market Trends & Highlights

The US silica sand market is experiencing robust growth driven by diverse industrial applications and technological advancements.

  • The construction sector is witnessing a rising demand for silica sand, contributing to overall market expansion.
  • Technological advancements in processing are enhancing the efficiency and quality of silica sand production.
  • Regulatory changes and environmental considerations are shaping operational practices within the industry.
  • Key market drivers include increased infrastructure investments and the growth in glass manufacturing, which are fueling demand.

Market Size & Forecast

2024 Market Size 8.96 (USD Billion)
2035 Market Size 17.24 (USD Billion)
CAGR (2025 - 2035) 6.13%

Major Players

U.S. Silica Holdings (US), Fairmount Santrol (US), Sibelco (BE), Covia Holdings (US), Badger Mining Corporation (US), Emerge Energy Services (US), Quarzwerke GmbH (DE), Mitsubishi Corporation RtM Japan Ltd. (JP)

US Silica Sand Market Trends

This market is currently experiencing notable developments driven by various factors.. Demand for silica sand is primarily influenced by its extensive applications in industries such as construction, glass manufacturing, and hydraulic fracturing. The construction sector, in particular, appears to be a significant contributor to the market's growth, as infrastructure projects continue to expand. Additionally, the increasing focus on sustainable practices may lead to a shift in sourcing and processing methods, potentially impacting supply chains. Furthermore, technological advancements in extraction and processing techniques could enhance efficiency and reduce environmental impacts, thereby attracting more investments into the sector. In the present landscape, the silica sand market seems poised for further evolution. Regulatory frameworks surrounding mining and environmental protection are likely to shape operational practices. As companies adapt to these regulations, there may be a push towards more eco-friendly practices, which could redefine competitive dynamics. Moreover, fluctuations in demand from key industries may influence pricing strategies and market stability. Overall, the silica sand market is navigating a complex interplay of demand, regulation, and innovation, suggesting a dynamic future ahead.

Rising Demand from Construction Sector

The construction industry is a primary driver of growth in the silica sand market. As infrastructure projects expand, the need for high-quality silica sand for concrete and other materials increases. This trend indicates a robust demand that may continue to rise as urbanization progresses.

Technological Advancements in Processing

Innovations in extraction and processing technologies are transforming the silica sand market. Enhanced methods may lead to improved efficiency and reduced environmental impact, attracting investments and potentially reshaping competitive landscapes.

Regulatory Changes and Environmental Considerations

Evolving regulations regarding mining practices and environmental protection are influencing the silica sand market. Companies are likely to adapt to these changes, which may promote sustainable practices and alter operational strategies.

Market Segment Insights

By Mesh Size: 70-120 mesh (Largest) vs. 120-200 mesh (Fastest-Growing)

In the US silica sand market, the mesh size segment is intricately divided into four primary categories: '< 70 mesh', '70-120 mesh', '120-200 mesh', and '>200 mesh'. Among these, the '70-120 mesh' category holds the largest market share, primarily driven by its versatility and application across various industries, including construction and glass manufacturing. Conversely, the '120-200 mesh' segment is emerging as the fastest-growing, highlighting a shift towards finer mesh sizes for specialized applications, such as oil and gas extraction, where precision is paramount. Growth trends in the mesh size segment reflect a broader industry movement towards increased innovation and efficiency. The surge in demand for high-performance silica sand in sectors like fracking and construction has propelled the growth of finer mesh categories. Additionally, environmental regulations and the push for sustainable materials are influencing manufacturers to adapt their offerings, resulting in a noticeable uptick in the popularity of '120-200 mesh' products, which are often perceived as premium for advanced applications.

70-120 mesh (Dominant) vs. 120-200 mesh (Emerging)

The '70-120 mesh' segment is characterized by its dominant market position, attributed to its broad applicability in the construction, manufacturing, and glass industries. This size range balances strength and workability, making it a preferred choice among industrial users. On the other hand, the '120-200 mesh' category represents an emerging trend within the market, capturing attention due to its suitability for niche applications like hydraulic fracturing and high-end filtration systems. As industries increasingly seek materials that meet stringent quality standards, the demand for finer meshes like '120-200 mesh' is set to rise, positioning it as a vital contributor to the market's future growth.

By Grade: Glass (Largest) vs. Foundry (Fastest-Growing)

In the US silica sand market, the glass segment holds the largest share, driven by its extensive use in the production of glass products, including containers, flat glass, and fiberglass. The foundry segment, while smaller, is experiencing rapid growth as industries increasingly rely on silica sand for metal casting processes, highlighting a shift in manufacturing trends towards higher precision and quality in metal products. Growth in the glass segment is primarily fueled by rising demand for construction and automotive glass, as well as innovations in glass manufacturing technologies. On the other hand, the foundry segment's expansion is supported by the recovery of the manufacturing sector, with increased investment in foundries and a growing trend towards eco-friendly casting methods. Both segments are poised for further development as market dynamics continue to evolve.

Glass: Dominant vs. Foundry: Emerging

The glass segment is characterized by its broad application in various end-use industries such as construction, automotive, and packaging. It benefits from technological advancements in glass production that enhance quality and efficiency. Conversely, the foundry segment, though currently smaller, is rapidly emerging due to the shift toward high-performance materials in manufacturing. Foundries are adopting silica sand for its superior casting properties, which are critical for producing high-strength components. The growing emphasis on sustainability and energy efficiency is also shaping the foundry's use of silica, indicating a promising future for both segments as they adapt to market demands.

By Process: Wet Silica Sand (Largest) vs. Dry Silica Sand (Fastest-Growing)

In the US silica sand market, wet silica sand currently dominates the market share due to its extensive applications in the hydraulic fracturing process and certain glass manufacturing sectors. This segment benefits from a consistent demand driven by industries prioritizing quality and specific performance characteristics in their operations. On the other hand, the dry silica sand segment, while currently smaller in terms of market share, exhibits significant growth potential as it caters to a range of applications in construction and resin systems, making it an integral component of industrial processes. The growth trends for these segments are predominantly influenced by the expanding construction and oil & gas industries, which are witnessing increasing investments. The wet silica sand segment is expected to maintain its lead due to ongoing projects in fracturing and higher consumption in glass products. Conversely, dry silica sand's growth is propelled by the rising need for environmentally friendly materials and advancements in manufacturing processes that utilize dry sand, thereby expanding its applications in diverse markets.

Wet Silica Sand (Dominant) vs. Dry Silica Sand (Emerging)

Wet silica sand is characterized by its high moisture content, making it ideal for applications such as hydraulic fracturing and specific glass manufacturing where water content is beneficial. The dominant positioning of wet silica sand in the market can be attributed to its specific performance characteristics that are critical in these applications, alongside robust demand from industries requiring high-quality sand. In contrast, dry silica sand shows rising significance as an emerging player due to its versatility and applications across various sectors like construction and industrial processes. The emerging nature of dry silica sand is enhanced by technological advancements that enable its use in more eco-friendly applications, positioning it for robust growth as industries continue to evolve towards sustainable practices.

By Application: Glass (Largest) vs. Hydraulic Fracturing (Fastest-Growing)

The US silica sand market showcases distinct applications, with glass dominating the sector due to its extensive use in varied industries such as construction and packaging. Other significant applications include hydraulic fracturing, construction, and chemicals, each contributing to the overall market dynamics in unique ways. Water filtration, paints & coatings, and ceramics also play noteworthy roles, though their market shares are comparatively smaller. Overall, the glass application stands out as the largest segment while hydraulic fracturing is gaining substantial traction in the recent years. Growth trends in the US silica sand market are driven by increasing demand from the construction and glass industries, both essential for infrastructure development and manufacturing. The hydraulic fracturing segment is evolving rapidly, supported by expanding energy exploration and production activities. Innovations in silica sand processing and rising applications in chemicals and water filtration are also contributing to market growth. As environmental concerns rise, the market is seeing shifts towards more sustainable practices across all segments.

Glass (Dominant) vs. Hydraulic Fracturing (Emerging)

Glass serves as the dominant application in the silica sand market, primarily due to its widespread utilization in both construction and consumer products. Its quality and performance make it indispensable in manufacturing containers, flat glass, and fiberglass products. Hydraulic fracturing, on the other hand, presents as an emerging application, garnering attention due to the booming oil and gas industry which relies heavily on high-purity silica sand for efficient extraction processes. While glass continues to capture the largest segment of the market, hydraulic fracturing is rapidly growing as new exploration projects drive demand. Both segments exhibit unique characteristics, with glass emphasizing surface quality and aesthetics, while hydraulic fracturing focuses on performance and durability under high pressure.

Get more detailed insights about US Silica Sand Market

Key Players and Competitive Insights

This market is currently characterized by a competitive landscape that is both dynamic and multifaceted.. Key growth drivers include the increasing demand for high-quality silica sand in various applications such as hydraulic fracturing, glass manufacturing, and construction. Major players like U.S. Silica Holdings (US), Fairmount Santrol (US), and Covia Holdings (US) are strategically positioned to leverage these trends. U.S. Silica Holdings (US) focuses on innovation and operational efficiency, investing in advanced mining technologies to enhance production capabilities. Fairmount Santrol (US) emphasizes regional expansion and customer-centric solutions, while Covia Holdings (US) is actively pursuing partnerships to strengthen its supply chain and market reach. Collectively, these strategies contribute to a competitive environment that is increasingly shaped by technological advancements and customer demands.In terms of business tactics, companies are localizing manufacturing and optimizing supply chains to enhance responsiveness to market needs. The market structure appears moderately fragmented, with several key players exerting influence over pricing and availability. This fragmentation allows for a diverse range of offerings, yet the collective strength of major companies ensures a competitive balance that drives innovation and efficiency across the sector.

In October U.S. Silica Holdings (US) announced the launch of a new line of eco-friendly silica sand products aimed at reducing environmental impact. This strategic move not only aligns with growing sustainability trends but also positions the company as a leader in environmentally responsible practices within the industry. By diversifying its product offerings, U.S. Silica Holdings (US) is likely to attract a broader customer base that prioritizes sustainability.

In September Fairmount Santrol (US) entered into a strategic partnership with a leading technology firm to enhance its digital capabilities. This collaboration aims to integrate advanced analytics into its operations, thereby improving supply chain efficiency and customer service. The significance of this partnership lies in its potential to streamline operations and provide real-time insights, which could lead to a competitive edge in a rapidly evolving market.

In August Covia Holdings (US) completed the acquisition of a regional competitor, thereby expanding its market share and operational footprint. This acquisition is indicative of a broader trend towards consolidation within the industry, as companies seek to enhance their competitive positioning through scale. The strategic importance of this move lies in Covia's ability to leverage synergies and optimize resource allocation, ultimately driving profitability.

As of November current competitive trends are increasingly defined by digitalization, sustainability, and the integration of artificial intelligence (AI) into operations. Strategic alliances are playing a crucial role in shaping the landscape, enabling companies to share resources and expertise. Looking ahead, competitive differentiation is expected to evolve from traditional price-based competition to a focus on innovation, technology, and supply chain reliability. Companies that can effectively harness these trends are likely to secure a more favorable position in the market.

Key Companies in the US Silica Sand Market include

Industry Developments

The US Silica Sand Market has seen several noteworthy developments recently. In September 2023, Fairmount Santrol announced a strategic partnership aimed at expanding its production capabilities to meet the increasing demand from the oil and gas sector. Preferred Sands has also made headlines following a significant expansion of its facilities in the Permian Basin, which is aimed at enhancing its logistics and distribution networks and highlighting the competitive landscape in the industry. Black Mountain Sand has successfully secured several contracts with major players in the energy sector, reflecting an uptick in demand for frac sand.

In terms of market growth, U.S. Silica Holdings reported a revenue increase of 15% year-over-year in Q2 2023, indicating a positive trend fueled by revitalized drilling activities in oil fields. The region's ongoing push for infrastructure development has further amplified the need for high-quality silica sand across various applications. Additionally, the merger of Covia Holdings Corporation with a regional competitor earlier this year has consolidated the market, intensifying competition and driving innovation. Overall, these factors collectively shape a dynamic and evolving landscape in the US Silica Sand Market, affecting key players like Sierra Frac Sand and HiCrush Partners.

Future Outlook

US Silica Sand Market Future Outlook

The silica sand market is projected to grow at a 6.13% CAGR from 2025 to 2035, driven by increasing demand in construction, glass manufacturing, and hydraulic fracturing.

New opportunities lie in:

  • Expansion of eco-friendly silica sand production methods
  • Development of specialized silica sand for high-tech applications
  • Investment in automated logistics for efficient supply chain management

By 2035, the silica sand market is expected to achieve robust growth, driven by innovation and strategic investments.

Market Segmentation

US Silica Sand Market Grade Outlook

  • glass
  • foundry
  • chemical

US Silica Sand Market Process Outlook

  • wet silica sand
  • dry silica sand

US Silica Sand Market Mesh Size Outlook

  • < 70 mesh
  • 70-120 mesh
  • 120-200 mesh
  • >200 mesh

US Silica Sand Market Application Outlook

  • glass
  • hydraulic fracturing
  • foundry
  • construction
  • chemicals
  • water filtration
  • paints & coatings
  • ceramics
  • others

Report Scope

MARKET SIZE 20248.96(USD Billion)
MARKET SIZE 20259.51(USD Billion)
MARKET SIZE 203517.24(USD Billion)
COMPOUND ANNUAL GROWTH RATE (CAGR)6.13% (2025 - 2035)
REPORT COVERAGERevenue Forecast, Competitive Landscape, Growth Factors, and Trends
BASE YEAR2024
Market Forecast Period2025 - 2035
Historical Data2019 - 2024
Market Forecast UnitsUSD Billion
Key Companies Profiled["U.S. Silica Holdings (US)", "Fairmount Santrol (US)", "Sibelco (BE)", "Covia Holdings (US)", "Badger Mining Corporation (US)", "Emerge Energy Services (US)", "Quarzwerke GmbH (DE)", "Mitsubishi Corporation RtM Japan Ltd. (JP)"]
Segments CoveredMesh Size, Grade, Process, Application
Key Market OpportunitiesGrowing demand for high-purity silica sand in advanced manufacturing and renewable energy sectors.
Key Market DynamicsRising demand for silica sand in construction and hydraulic fracturing drives competitive dynamics and supply chain adjustments.
Countries CoveredUS
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FAQs

What is the market size of the US Silica Sand Market in 2024?

The US Silica Sand Market is expected to be valued at 8.06 billion USD in 2024.

What is the projected market size of the US Silica Sand Market by 2035?

By 2035, the US Silica Sand Market is projected to reach a value of 14.92 billion USD.

What is the expected compound annual growth rate (CAGR) for the US Silica Sand Market from 2025 to 2035?

The expected CAGR for the US Silica Sand Market from 2025 to 2035 is 5.72 percent.

Which mesh size sub-segment has the largest market valuation in 2024?

In 2024, the mesh size sub-segment &lt;70 Mesh has the largest market valuation of 2.0 billion USD.

What market value is anticipated for the 70-120 Mesh sub-segment by 2035?

The 70-120 Mesh sub-segment is anticipated to reach a market value of 4.5 billion USD by 2035.

Who are the key players in the US Silica Sand Market?

Major players in the US Silica Sand Market include Fairmount Santrol, U.S. Silica Holdings, and Badger Mining Corporation among others.

What challenges are expected to impact the US Silica Sand Market's growth?

Key challenges may include raw material shortages and regulatory changes impacting production practices.

What opportunities exist within the US Silica Sand Market?

Opportunities for growth may arise from increasing demand in construction and oil &amp; gas industries.

How does the value of the >200 Mesh sub-segment change from 2024 to 2035?

The &gt;200 Mesh sub-segment is expected to grow from a value of 1.76 billion USD in 2024 to 3.42 billion USD in 2035.

What is the anticipated market growth rate for the US Silica Sand Market over the next decade?

The market is anticipated to grow steadily at a rate of 5.72 percent annually from 2025 to 2035.

What is the projected market size of the US Silica Sand Market in 2024?

The US Silica Sand Market is expected to be valued at approximately 8.5 billion USD in 2024.

What will the market value of the US Silica Sand Market be by 2035?

By 2035, the US Silica Sand Market is projected to be valued at around 15.5 billion USD.

What is the market value for the <70 Mesh silica sand segment in 2024?

The &lt;70 Mesh silica sand segment is valued at about 3.5 billion USD in 2024.

What will be the market value of the 70-120 Mesh silica sand segment by 2035?

The market value of the 70-120 Mesh silica sand segment is projected to reach 4.5 billion USD by 2035.

How much is the 120-200 Mesh segment expected to be valued in 2024?

The 120-200 Mesh segment is expected to be valued at approximately 1.5 billion USD in 2024.

What is the projected growth rate for the >200 Mesh segment from 2025 to 2035?

The &gt;200 Mesh segment is projected to experience a growth rate that will bring its value to around 1.75 billion USD by 2035.

What are the main applications driving the growth of the US Silica Sand Market?

Key applications driving growth include hydraulic fracturing, glass manufacturing, and construction.

What growth drivers are influencing the US Silica Sand Market?

Growth drivers include increasing demand from the oil and gas industry alongside construction and manufacturing sectors.

What is the expected market size of the US Silica Sand Market in 2024?

The US Silica Sand Market is expected to be valued at approximately 8.06 billion USD in 2024.

What will the US Silica Sand Market value be in 2035?

By 2035, the market is projected to reach a value of around 14.92 billion USD.

What is the expected CAGR for the US Silica Sand Market from 2025 to 2035?

The market is anticipated to grow at a CAGR of 5.72% from 2025 to 2035.

Which segment in the US Silica Sand Market is expected to dominate by 2035?

The &lt;70 Mesh segment is projected to dominate the market with a valuation of approximately 4.66 billion USD by 2035.

What is the market value for the 70-120 Mesh segment in 2035?

The 70-120 Mesh segment is expected to be valued at approximately 3.02 billion USD by 2035.

What challenges are currently impacting the US Silica Sand Market?

The market faces challenges such as supply chain disruptions and fluctuating raw material costs.

How much is the 120-200 Mesh segment expected to be worth in 2035?

The 120-200 Mesh segment is projected to reach a value of about 2.49 billion USD by 2035.

What market opportunities are emerging in the US Silica Sand Market?

Growth opportunities are arising from increasing demand in the construction and energy sectors.

What will the market value for the >200 Mesh segment be in 2035?

The &gt;200 Mesh segment is expected to be valued at approximately 4.75 billion USD by 2035.

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