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US Long Fiber Thermoplastics Market

ID: MRFR/CnM/15369-HCR
111 Pages
Chitranshi Jaiswal
October 2025

US Long Fiber Thermoplastics Market Research Report By Type (Polypropylene, Polyamide, Polybutylene Terephthalate), By Fiber Type (Glass, Carbon) and By End-Use (Defense, Transportation, Aerospace, Electrical & Electronics, Textiles, Personal Care) - Forecast to 2035.

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US Long Fiber Thermoplastics Market Infographic
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US Long Fiber Thermoplastics Market Summary

As per Market Research Future analysis, the long fiber-thermoplastics market size was estimated at 676.5 $ Million in 2024. The long fiber-thermoplastics market is projected to grow from 735.56 $ Million in 2025 to 1699.0 $ Million by 2035, exhibiting a compound annual growth rate (CAGR) of 8.7% during the forecast period 2025 - 2035

Key Market Trends & Highlights

The US long fiber-thermoplastics market is poised for growth driven by sustainability and technological advancements.

  • Sustainability initiatives are increasingly shaping the long fiber-thermoplastics market, reflecting a broader trend towards eco-friendly materials.
  • Technological advancements in manufacturing processes are enhancing the efficiency and performance of long fiber-thermoplastics, particularly in the automotive sector.
  • The automotive sector remains the largest segment, while the aerospace sector is emerging as the fastest-growing segment in the long fiber-thermoplastics market.
  • Rising demand for lightweight materials and increased investment in infrastructure are key drivers propelling market expansion.

Market Size & Forecast

2024 Market Size 676.5 (USD Million)
2035 Market Size 1699.0 (USD Million)
CAGR (2025 - 2035) 8.73%

Major Players

BASF SE (DE), SABIC (SA), Solvay SA (BE), Toray Industries Inc (JP), Mitsubishi Chemical Corporation (JP), Celanese Corporation (US), LANXESS AG (DE), Teijin Limited (JP), Covestro AG (DE)

US Long Fiber Thermoplastics Market Trends

The long fiber-thermoplastics market is currently experiencing notable growth, driven by increasing demand across various industries such as automotive, aerospace, and consumer goods. This growth is largely attributed to the material's advantageous properties, including lightweight characteristics, high strength, and excellent impact resistance. As manufacturers seek to enhance product performance while reducing weight, long fiber-thermoplastics emerge as a viable solution. Furthermore, the ongoing shift towards sustainable materials is influencing the market, as these thermoplastics can be produced from renewable resources, aligning with environmental goals. In addition, advancements in processing technologies are likely to enhance the efficiency and cost-effectiveness of long fiber-thermoplastics production. Innovations such as improved injection molding techniques and enhanced fiber-matrix bonding are expected to broaden the application scope of these materials. As industries increasingly prioritize sustainability and performance, the long fiber-thermoplastics market appears poised for continued expansion, with potential for new applications and increased adoption in various sectors. The interplay of technological advancements and market demands suggests a dynamic future for this segment, with opportunities for growth and innovation.

Sustainability Initiatives

The long fiber-thermoplastics market is witnessing a shift towards sustainable practices, as manufacturers increasingly focus on eco-friendly materials. This trend is driven by regulatory pressures and consumer preferences for greener products. Companies are exploring bio-based feedstocks and recycling methods to reduce environmental impact, which may enhance market appeal.

Technological Advancements

Innovations in processing technologies are transforming the long fiber-thermoplastics market. Enhanced manufacturing techniques, such as advanced injection molding and improved fiber integration, are likely to increase production efficiency and product performance. These advancements could lead to broader applications and greater market penetration.

Automotive Sector Growth

The automotive industry is a key driver of the long fiber-thermoplastics market, as manufacturers seek lightweight materials to improve fuel efficiency and reduce emissions. The increasing adoption of these materials in vehicle components suggests a robust growth trajectory, aligning with industry trends towards sustainability and performance.

Market Segment Insights

By Type: Polypropylene (Largest) vs. Polyamide (Fastest-Growing)

The US long fiber-thermoplastics market showcases a diverse distribution among its segment values. Polypropylene holds the largest market share, driven by its extensive application in automotive and consumer goods. In contrast, Polyamide is gaining traction due to its superior mechanical properties and thermal stability, appealing to sectors including aerospace and construction. In terms of growth trends, Polyamide is positioned as the fastest-growing segment, spurred by increasing demand for lightweight materials in high-performance applications. Moreover, advancements in production technologies are enhancing the properties of long fiber-thermoplastics, further driving market proliferation. The dual trend of shifting towards sustainable materials along with the expansion of end-use industries supports the growth potential for both Polypropylene and Polyamide.

Polypropylene (Dominant) vs. Polyamide (Emerging)

Polypropylene serves as the dominant player in the US long fiber-thermoplastics market, renowned for its excellent chemical resistance and versatility. Commonly used in automotive parts and packaging, its lightweight nature and cost-effectiveness make it a preferred material choice. On the other hand, Polyamide is emerging rapidly, valued for its high strength, durability, and heat resistance. With its applications spanning automotive, electronics, and industrial components, it is increasingly favored in design and manufacturing. Both segments face competition from evolving materials but remain central to growth in the market.

By Fiber Type: Glass (Largest) vs. Carbon (Fastest-Growing)

In the US long fiber-thermoplastics market, Glass fiber holds a significant share, dominating the market due to its widespread application across various industries such as automotive and construction. Its high strength-to-weight ratio, cost-effectiveness, and availability contribute to its leading position among fiber types. Conversely, Carbon fiber, while currently smaller in market share, is gaining traction rapidly, driven by increased demand for lightweight materials in performance-sensitive sectors like aerospace and high-end automotive.

Fiber Type: Glass (Dominant) vs. Carbon (Emerging)

Glass fiber is recognized for its robustness, versatility, and affordability, making it the dominant force in the market. Its properties lend themselves well to composites that require high tensile strength and thermal resistance. On the other hand, Carbon fiber, touted as the emerging contender, provides superior strength and stiffness at a lower weight, appealing to industries looking to reduce material weight while enhancing performance. Its adoption is fueled by technological advancements and the push for sustainability, making it a key player for future growth in the US long fiber-thermoplastics market.

By End-Use: Transportation (Largest) vs. Defense (Fastest-Growing)

In the US long fiber-thermoplastics market, the distribution of market share across various end-use segments reveals that Transportation is the largest segment, commanding a significant portion due to the heightened demand for lightweight materials in automotive manufacturing. Meanwhile, Defense is carving out a niche, contributing to the evolving landscape as defense technologies become increasingly reliant on advanced composite materials for better performance and durability. Growth trends indicate a robust trajectory for the US long fiber-thermoplastics market, spurred by innovations in material science and an increasing drive towards sustainable practices. The demand across Transportation continues to thrive as electric vehicles gain traction, while the Defense sector's focus on modernization is driving growth. Advance applications in Aerospace and Electrical & Electronics are also contributing to this positive outlook, fueling investments in product development and manufacturing efficiencies.

Transportation (Dominant) vs. Defense (Emerging)

Transportation remains the dominant sector in the US long fiber-thermoplastics market, largely due to the increasing incorporation of composite materials in vehicle design aimed at enhancing fuel efficiency and performance. The automotive industry's shift towards lightweight, durable materials is reflecting positively on market growth. On the other hand, the Defense segment is emerging rapidly, characterized by the advent of advanced composite materials that support the creation of robust and lightweight defense solutions. The need for enhanced performance standards in military applications is driving innovation, creating opportunities for growth. As both sectors evolve, the interplay between established market leaders and emerging trends continues to shape the future of the US long fiber-thermoplastics market.

Get more detailed insights about US Long Fiber Thermoplastics Market

Key Players and Competitive Insights

The long fiber-thermoplastics market exhibits a dynamic competitive landscape characterized by innovation and strategic partnerships. Key players such as BASF SE (Germany), Celanese Corporation (US), and SABIC (Saudi Arabia) are actively shaping the market through their distinct operational focuses. BASF SE (Germany) emphasizes sustainability and innovation, investing in advanced materials that enhance performance while reducing environmental impact. Celanese Corporation (US) is concentrating on expanding its product portfolio through strategic acquisitions, thereby enhancing its market presence. Meanwhile, SABIC (Saudi Arabia) is leveraging its extensive research capabilities to develop high-performance materials tailored for automotive and aerospace applications. Collectively, these strategies foster a competitive environment that prioritizes technological advancement and sustainability.

In terms of business tactics, companies are increasingly localizing manufacturing to enhance supply chain efficiency and responsiveness to market demands. The competitive structure of the market appears moderately fragmented, with several key players exerting influence over specific segments. This fragmentation allows for niche players to thrive, while larger corporations focus on consolidating their market positions through strategic initiatives.

In October 2025, BASF SE (Germany) announced a partnership with a leading automotive manufacturer to develop lightweight composite materials aimed at reducing vehicle weight and improving fuel efficiency. This collaboration underscores BASF's commitment to innovation and positions it favorably within the automotive sector, where demand for sustainable materials is surging. The strategic importance of this partnership lies in its potential to enhance BASF's market share while addressing the growing consumer preference for eco-friendly solutions.

In September 2025, Celanese Corporation (US) completed the acquisition of a specialty polymer manufacturer, significantly expanding its capabilities in long fiber-thermoplastics. This move not only broadens Celanese's product offerings but also strengthens its competitive edge in high-growth markets such as consumer electronics and automotive. The acquisition is likely to facilitate synergies that enhance operational efficiency and innovation, positioning Celanese as a formidable player in the market.

In August 2025, SABIC (Saudi Arabia) launched a new line of long fiber-reinforced thermoplastics designed specifically for the aerospace industry. This product line aims to meet the stringent requirements for weight reduction and performance in aerospace applications. The introduction of these materials reflects SABIC's strategic focus on high-performance sectors and its ability to respond to evolving industry needs, thereby reinforcing its competitive position.

As of November 2025, the competitive trends in the long fiber-thermoplastics market are increasingly defined by digitalization, sustainability, and the integration of advanced technologies such as AI. Strategic alliances are becoming pivotal, enabling companies to pool resources and expertise to drive innovation. The competitive differentiation is likely to evolve from traditional price-based competition towards a focus on technological advancements, supply chain reliability, and sustainable practices. This shift indicates a transformative phase in the market, where companies that prioritize innovation and sustainability may gain a significant competitive advantage.

Key Companies in the US Long Fiber Thermoplastics Market market include

Industry Developments

In the US Long Fiber Thermoplastics Market, recent developments showcase a robust growth trajectory influenced by rising demand across various sectors, particularly automotive and aerospace, with companies like Celanese and SABIC leading the charge in innovative applications. In September 2023, Teijin expanded its manufacturing capability in North America, responding to the increasing need for lightweight and durable materials. Meanwhile, Royal DSM launched a new range of long fiber thermoplastic products aimed at enhancing sustainability in production processes. Notably, in November 2022, a significant merger occurred between Toray and a prominent supplier, designed to bolster their market presence in composite materials.

As of October 2023, the market valuation has seen a promising increase, with LyondellBasell projecting substantial growth due to strategic investments in R&D to develop next-generation thermoplastics. Additionally, the past few years have marked critical advancements, including the partnership between DuPont and Solvay in early 2022 to enhance recyclable thermoplastics, harnessing the shift towards sustainable manufacturing practices and furthering innovation within the industry. Overall, these developments reflect a dynamic and rapidly evolving landscape in the US Long Fiber Thermoplastics Market.

Future Outlook

US Long Fiber Thermoplastics Market Future Outlook

The long fiber-thermoplastics market is projected to grow at an 8.73% CAGR from 2024 to 2035, driven by increasing demand in automotive and aerospace sectors.

New opportunities lie in:

  • Development of lightweight composite materials for automotive applications.
  • Expansion into renewable energy sector with specialized thermoplastic solutions.
  • Investment in advanced recycling technologies for sustainable production.

By 2035, the market is expected to achieve substantial growth, driven by innovation and strategic investments.

Market Segmentation

US Long Fiber Thermoplastics Market Type Outlook

  • Polypropylene
  • Polyamide
  • Polybutylene Terephthalate

US Long Fiber Thermoplastics Market End-Use Outlook

  • Defense
  • Transportation
  • Aerospace
  • Electrical & Electronics
  • Textiles
  • Personal Care

US Long Fiber Thermoplastics Market Fiber Type Outlook

  • Glass
  • Carbon

Report Scope

MARKET SIZE 2024676.5(USD Million)
MARKET SIZE 2025735.56(USD Million)
MARKET SIZE 20351699.0(USD Million)
COMPOUND ANNUAL GROWTH RATE (CAGR)8.73% (2024 - 2035)
REPORT COVERAGERevenue Forecast, Competitive Landscape, Growth Factors, and Trends
BASE YEAR2024
Market Forecast Period2025 - 2035
Historical Data2019 - 2024
Market Forecast UnitsUSD Million
Key Companies Profiled["BASF SE (DE)", "SABIC (SA)", "Solvay SA (BE)", "Toray Industries Inc (JP)", "Mitsubishi Chemical Corporation (JP)", "Celanese Corporation (US)", "LANXESS AG (DE)", "Teijin Limited (JP)", "Covestro AG (DE)"]
Segments CoveredType, Fiber Type, End-Use
Key Market OpportunitiesGrowing demand for lightweight materials in automotive and aerospace sectors drives innovation in the long fiber-thermoplastics market.
Key Market DynamicsRising demand for lightweight materials drives innovation and competition in the long fiber-thermoplastics market.
Countries CoveredUS

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FAQs

What is the projected market size of the US Long Fiber Thermoplastics Market by 2024?

The US Long Fiber Thermoplastics Market is expected to be valued at 676.5 million USD in 2024.

What is the expected market size of the US Long Fiber Thermoplastics Market by 2035?

By 2035, the market is anticipated to reach a value of 1696.8 million USD.

What is the CAGR for the US Long Fiber Thermoplastics Market from 2025 to 2035?

The market is projected to grow at a CAGR of 8.719% from 2025 to 2035.

Which segment holds the largest market share in the US Long Fiber Thermoplastics Market?

The Polypropylene segment is valued at 250.0 million USD in 2024, indicating a significant share.

What is the expected market value for Polyamide in the US Long Fiber Thermoplastics Market by 2035?

The Polyamide segment is expected to reach 500.0 million USD by 2035.

Who are the key players in the US Long Fiber Thermoplastics Market?

Major players include Celanese, Teijin, Royal DSM, BASF, and Toray among others.

What is the anticipated market share for Polybutylene Terephthalate in 2024?

The Polybutylene Terephthalate segment is expected to be valued at 226.5 million USD in 2024.

What factors are driving the growth of the US Long Fiber Thermoplastics Market?

The growth is driven by increasing demand for lightweight materials in automotive and industrial applications.

What challenges does the US Long Fiber Thermoplastics Market currently face?

Challenges include fluctuations in raw material prices and the need for technological advancements.

How is the US Long Fiber Thermoplastics Market expected to be impacted by global trends?

The market is likely to benefit from the overall push towards sustainable and eco-friendly materials.

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