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US Foam blowing agents Market

ID: MRFR/CnM/15377-HCR
111 Pages
Chitranshi Jaiswal
October 2025

US Foam Blowing Agents Market Research Report By product type (HCFC, HFC, HCS, HFOS, Others) and By application (polyurethane, polyolefin, polystyrene, phenolic, others) - Forecast to 2035.

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US Foam blowing agents Market Summary

As per Market Research Future analysis, the US foam blowing-agents market size was estimated at 236.25 USD Million in 2024. The US foam blowing-agents market is projected to grow from 248.06 USD Million in 2025 to 404.07 USD Million by 2035, exhibiting a compound annual growth rate (CAGR) of 5% during the forecast period 2025 - 2035

Key Market Trends & Highlights

The US foam blowing-agents market is experiencing a transformative shift towards sustainability and innovation.

  • The market is witnessing a notable shift towards low-GWP blowing agents as environmental concerns gain prominence.
  • Technological advancements in production processes are enhancing the efficiency and quality of foam blowing agents.
  • The construction and automotive sectors are driving the growing demand for foam blowing agents, particularly in insulation applications.
  • Regulatory compliance and consumer preferences for sustainable products are key drivers influencing market dynamics.

Market Size & Forecast

2024 Market Size 236.25 (USD Million)
2035 Market Size 404.07 (USD Million)
CAGR (2025 - 2035) 5.0%

Major Players

Honeywell International Inc. (US), BASF SE (DE), The Chemours Company (US), Arkema S.A. (FR), Solvay S.A. (BE), DOW Inc. (US), Lanxess AG (DE), Kraton Corporation (US)

US Foam blowing agents Market Trends

the foam blowing-agents market is undergoing significant changes driven by evolving regulations and increasing demand for environmentally friendly products.. As industries seek to reduce their carbon footprint, there is a growing emphasis on the adoption of low-GWP (Global Warming Potential) blowing agents. This trend aligns with governmental initiatives aimed at phasing out high-GWP substances, thereby fostering innovation in the development of sustainable alternatives. Furthermore, advancements in technology are facilitating the production of more efficient blowing agents, which could enhance the performance of foam products while minimizing environmental impact. In addition to regulatory influences, the foam blowing-agents market is also shaped by the rising demand from various sectors, including construction, automotive, and packaging. These industries are increasingly utilizing foam materials for insulation and cushioning applications, which may drive the need for effective blowing agents. The interplay between regulatory frameworks and market demand suggests a dynamic landscape where manufacturers must adapt to changing conditions. As the market evolves, stakeholders are likely to focus on research and development to create innovative solutions that meet both performance and sustainability criteria.

Shift Towards Low-GWP Blowing Agents

There is a discernible movement within the foam blowing-agents market towards the adoption of low-GWP substances. This shift is largely influenced by regulatory measures aimed at reducing greenhouse gas emissions. Manufacturers are increasingly exploring alternatives that comply with these regulations while maintaining product efficacy.

Technological Advancements in Production

Recent technological innovations are enhancing the production processes of foam blowing agents. These advancements may lead to the creation of more efficient and effective agents, which could improve the overall performance of foam products across various applications.

Growing Demand from Diverse Industries

the foam blowing-agents market is experiencing increased demand from multiple sectors, including construction and automotive.. As these industries increasingly rely on foam materials for insulation and cushioning, the need for effective blowing agents is likely to expand, driving market growth.

Market Segment Insights

By Type: HFC (Largest) vs. HCFC (Fastest-Growing)

The US foam blowing-agents market exhibits a diverse composition among its segment types, primarily dominated by HFC. This segment is recognized for its widespread application in various industries, substantially contributing to its larger market share. In contrast, HCFC has gained traction, increasing its share as regulatory moves and environmental considerations shift production towards less harmful alternatives. Growth trends in the US foam blowing-agents market emphasize the transition from conventional agents to more sustainable options. HCFC, driven by innovation and improved performance characteristics, is emerging as the fastest-growing segment. Factors such as regulatory pressures and a push towards eco-friendly products are propelling the demand for less harmful blowing agents, making this shift vital for industry stakeholders.

HFC (Dominant) vs. HCFC (Emerging)

HFC represents the dominant player in the foam blowing-agents market due to its versatility and efficiency in various applications, including insulation and packaging. Its extensive use has established HFC as a staple ingredient, satisfying a range of performance criteria required by manufacturers. Conversely, HCFC, while currently positioned as an emerging option, is rapidly gaining momentum thanks to ongoing research and development efforts focused on creating alternatives that comply with environmental regulations. The performance capabilities and gradual acceptance of HCFC in the market highlight its role as a viable option for companies looking to adapt to greener standards.

By Application: Polyurethane (Largest) vs. Polystyrene (Fastest-Growing)

The US foam blowing-agents market is characterized by significant diversity among its application segments. Polyurethane holds the largest share, leveraging its extensive use in various industries such as automotive, construction, and consumer goods. This dominance is complemented by its superior properties, such as durability and thermal insulation. In contrast, polystyrene is gaining traction due to its lightweight nature and versatility, leading to an increase in its adoption across packaging and insulation markets. Growth trends indicate a robust expansion in both segments driven by technological advancements and rising end-user demands. Polyurethane is expected to sustain its lead, fueled by innovations that enhance its performance and environmental compliance. Meanwhile, polystyrene's growth is propelled by the escalating need for lightweight materials in sustainable applications, making it a key area of focus for manufacturers looking to expand their product offerings.

Polyurethane (Dominant) vs. Polystyrene (Emerging)

Polyurethane and polystyrene represent two critical players in the US foam blowing-agents market. As the dominant segment, polyurethane is celebrated for its outstanding thermal insulation properties and extensive applications in various sectors. It is preferred in industries where durability and performance are essential, contributing significantly to its market position. On the other hand, polystyrene is emerging as a vital alternative, particularly in packaging and insulation applications due to its lightweight and cost-effective characteristics. As industries seek to reduce weight without compromising performance, polystyrene is rapidly gaining acceptance. This duality highlights the dynamic nature of the market, where traditional strengths are being challenged by innovative alternatives.

Get more detailed insights about US Foam blowing agents Market

Key Players and Competitive Insights

The foam blowing-agents market is characterized by a dynamic competitive landscape, driven by increasing demand for lightweight materials across various industries, including construction, automotive, and packaging. Key players such as Honeywell International Inc. (US), BASF SE (DE), and The Chemours Company (US) are strategically positioned to leverage innovation and sustainability in their operations. Honeywell International Inc. (US) focuses on developing eco-friendly blowing agents, aligning with global sustainability trends, while BASF SE (DE) emphasizes its commitment to research and development, enhancing its product portfolio to meet evolving customer needs. The Chemours Company (US) is also investing in expanding its production capabilities to cater to the growing market demand, collectively shaping a competitive environment that prioritizes innovation and environmental responsibility.In terms of business tactics, companies are increasingly localizing manufacturing to reduce lead times and optimize supply chains. The market structure appears moderately fragmented, with several key players exerting influence over pricing and product offerings. This fragmentation allows for niche players to emerge, yet the collective strength of major companies like DOW Inc. (US) and Arkema S.A. (FR) ensures that competition remains robust, with a focus on technological advancements and customer-centric solutions.

In October DOW Inc. (US) announced a strategic partnership with a leading automotive manufacturer to develop advanced foam blowing agents tailored for electric vehicle applications. This collaboration is significant as it not only enhances DOW's product offerings but also positions the company at the forefront of the rapidly evolving electric vehicle market, which is expected to grow substantially in the coming years. Such partnerships are indicative of a broader trend where companies seek to align their products with emerging industry needs.

In September The Chemours Company (US) launched a new line of low-global warming potential (GWP) blowing agents, reinforcing its commitment to sustainability. This move is particularly relevant as regulatory pressures increase globally, pushing manufacturers to adopt more environmentally friendly practices. By proactively addressing these concerns, The Chemours Company (US) strengthens its market position and appeals to environmentally conscious consumers.

In August BASF SE (DE) expanded its production facility in the US to enhance its capacity for producing innovative foam blowing agents. This expansion is crucial as it not only increases supply but also allows BASF to respond more effectively to regional market demands. The investment reflects a strategic focus on scaling operations to maintain competitive advantage in a growing market.

As of November current competitive trends indicate a strong shift towards digitalization, sustainability, and the integration of AI technologies in product development and manufacturing processes. Strategic alliances are increasingly shaping the landscape, enabling companies to pool resources and expertise to innovate more rapidly. Looking ahead, competitive differentiation is likely to evolve from traditional price-based competition to a focus on innovation, technological advancements, and supply chain reliability, as companies strive to meet the demands of a more environmentally conscious market.

Key Companies in the US Foam blowing agents Market include

Industry Developments

The US Foam Blowing Agents Market has recently experienced various developments impacting its trajectory. Companies like The Chemours Company and Honeywell International are focusing on advancements in low global warming potential agents, aligning with increasing regulatory pressures on high GWP substances. In July 2023, Air Products and Chemicals announced a partnership with a leading technology firm to enhance sustainability in foam production, which reflects the market's shift towards eco-friendly solutions. Furthermore, in August 2023, BASF revealed its expansion strategy to increase the capacity for Eco-friendly blowing agents in response to growing demand.

Notable acquisitions include DaiKin Industries acquiring a specialty chemicals firm in June 2023 to bolster its position within the market. This consolidation highlights the competitive landscape’s intensifying nature, as companies like Lanxess and Evonik Industries are also exploring acquisition opportunities to enhance their portfolios. The market is anticipated to grow significantly, driven by innovations and the demand for sustainable solutions. Over the past few years, events such as stricter regulations by the U.S. Environmental Protection Agency have catalyzed the shift towards sustainable blowing agents, impacting both production methods and market dynamics.

Future Outlook

US Foam blowing agents Market Future Outlook

The foam blowing-agents market is projected to grow at a 5.0% CAGR from 2025 to 2035, driven by increasing demand in construction and packaging sectors.

New opportunities lie in:

  • Development of bio-based foam blowing agents for eco-friendly applications.
  • Expansion into emerging markets with tailored product offerings.
  • Investment in R&D for innovative formulations enhancing thermal insulation properties.

By 2035, the market is expected to achieve robust growth, driven by innovation and strategic expansion.

Market Segmentation

US Foam blowing agents Market Type Outlook

  • HCFC
  • HFC
  • HCS
  • HFOS
  • Others

US Foam blowing agents Market Application Outlook

  • Polyurethane
  • Polyolefin
  • Polystyrene
  • Phenolic
  • Others

Report Scope

MARKET SIZE 2024236.25(USD Million)
MARKET SIZE 2025248.06(USD Million)
MARKET SIZE 2035404.07(USD Million)
COMPOUND ANNUAL GROWTH RATE (CAGR)5.0% (2025 - 2035)
REPORT COVERAGERevenue Forecast, Competitive Landscape, Growth Factors, and Trends
BASE YEAR2024
Market Forecast Period2025 - 2035
Historical Data2019 - 2024
Market Forecast UnitsUSD Million
Key Companies Profiled["Honeywell International Inc. (US)", "BASF SE (DE)", "The Chemours Company (US)", "Arkema S.A. (FR)", "Solvay S.A. (BE)", "DOW Inc. (US)", "Lanxess AG (DE)", "Kraton Corporation (US)"]
Segments CoveredType, Application
Key Market OpportunitiesGrowing demand for eco-friendly foam blowing agents driven by regulatory changes and consumer preferences.
Key Market DynamicsRegulatory shifts and technological advancements drive innovation in the foam blowing-agents market.
Countries CoveredUS
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FAQs

What is the expected market size of the US Foam Blowing Agents Market in 2024?

The US Foam Blowing Agents Market is expected to be valued at 196.88 million USD in 2024.

What is the projected market growth rate for the US Foam Blowing Agents Market from 2025 to 2035?

The US Foam Blowing Agents Market is projected to grow at a CAGR of 4.001% from 2025 to 2035.

How much is the US Foam Blowing Agents Market expected to be worth by 2035?

By 2035, the US Foam Blowing Agents Market is expected to reach a value of 303.12 million USD.

Which product type is expected to dominate the US Foam Blowing Agents Market in 2024?

In 2024, HFC is expected to dominate the market with a value of 55.0 million USD.

What is the expected value of the HCFC segment in the US Foam Blowing Agents Market by 2035?

The HCFC segment is expected to be valued at 60.0 million USD by 2035.

Who are the major players in the US Foam Blowing Agents Market?

Key players in the market include Nippon Shokubai, DaiKin Industries, Chemours, and Honeywell International.

What is the market size of the HCS segment in 2024?

The HCS segment is valued at 25.0 million USD in 2024.

What opportunities exist in the US Foam Blowing Agents Market?

Emerging trends in sustainable foam blowing solutions present significant opportunities in the market.

What is the projected market value for the Others segment by 2035?

The Others segment is projected to reach 73.12 million USD by 2035.

How much is the HFOS segment expected to grow from 2024 to 2035?

The HFOS segment is expected to grow from 30.0 million USD in 2024 to 45.0 million USD by 2035.

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