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US Composites Market

ID: MRFR/CnM/15953-HCR
100 Pages
Garvit Vyas
October 2025

US Composites Market

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US Composites Market Summary

As per Market Research Future analysis, the US composites market Size was estimated at 24.04 USD Billion in 2024. The US composites market is projected to grow from 26.11 USD Billion in 2025 to 59.75 USD Billion by 2035, exhibiting a compound annual growth rate (CAGR) of 8.6% during the forecast period 2025 - 2035

Key Market Trends & Highlights

The US composites market is poised for robust growth driven by sustainability and technological advancements.

  • Sustainability initiatives are increasingly shaping the direction of the US composites market.
  • Technological advancements are enhancing the performance and applications of composite materials across various sectors.
  • The aerospace sector remains the largest segment, while the automotive sector is the fastest-growing segment in the composites market.
  • Rising demand for lightweight materials and increased investment in infrastructure are key drivers propelling market expansion.

Market Size & Forecast

2024 Market Size 24.04 (USD Billion)
2035 Market Size 59.75 (USD Billion)
CAGR (2025 - 2035) 8.63%

Major Players

Hexcel Corporation (US), Toray Industries, Inc. (JP), SGL Carbon SE (DE), Mitsubishi Chemical Corporation (JP), Teijin Limited (JP), Cytec Industries Inc. (US), Owens Corning (US), BASF SE (DE), Solvay SA (BE)

US Composites Market Trends

The composites market in the United States is currently experiencing a notable transformation, driven by advancements in technology and increasing demand across various sectors. Industries such as aerospace, automotive, and construction are increasingly adopting composite materials due to their lightweight properties and superior strength. This shift appears to be influenced by the need for enhanced performance and sustainability, as manufacturers seek to reduce emissions and improve fuel efficiency. Furthermore, the integration of innovative manufacturing techniques, such as additive manufacturing and automated processes, is likely to enhance production efficiency and reduce costs, thereby making composites more accessible to a broader range of applications. In addition, the regulatory landscape is evolving, with stricter environmental standards prompting companies to explore eco-friendly materials. This trend may lead to the development of bio-based composites, which could offer a sustainable alternative to traditional materials. As the composites market continues to expand, collaboration between industry stakeholders, including manufacturers, suppliers, and research institutions, is essential for driving innovation and addressing challenges. Overall, the current trajectory suggests a dynamic and rapidly evolving market that is poised for growth in the coming years.

Sustainability Initiatives

The push for sustainability within the composites market is becoming increasingly pronounced. Companies are exploring bio-based and recyclable materials to meet environmental regulations and consumer preferences. This trend indicates a shift towards greener production methods, which may enhance the market's appeal and viability.

Technological Advancements

Innovations in manufacturing processes, such as automation and additive manufacturing, are reshaping the composites market. These advancements are likely to improve production efficiency and reduce costs, making composite materials more accessible for various applications.

Sector-Specific Growth

Certain sectors, particularly aerospace and automotive, are driving demand for composite materials. The need for lightweight, high-strength materials in these industries suggests a robust growth trajectory, as manufacturers seek to enhance performance and fuel efficiency.

Market Segment Insights

By Type: Glass Fiber (Largest) vs. Carbon Fiber (Fastest-Growing)

In the US composites market, the segmentation by type reveals that glass fiber holds the largest market share, dominating applications ranging from construction to automotive. Carbon fiber, while currently smaller in share compared to glass fiber, is rapidly gaining traction, particularly in high-performance sectors such as aerospace and sporting goods. Other materials, although less prominent, still contribute to niche markets and specialized applications. The growth trends within this segment are driven by advancements in manufacturing processes and increasing demand for lightweight yet strong materials. The expansion of electric vehicles and renewable energy sectors is propelling the carbon fiber segment into the spotlight. Additionally, innovations in recycling techniques for composites are expected to open new channels for growth, further diversifying the market landscape.

Glass Fiber (Dominant) vs. Carbon Fiber (Emerging)

Glass fiber remains the dominant material in the US composites market, prized for its cost-effectiveness and versatility across various industries. Its properties make it ideal for high-volume applications, delivering reliable performance without exorbitant costs. On the other hand, carbon fiber is an emerging material known for its exceptional strength-to-weight ratio, making it essential in specialized industries like aerospace and Formula 1 racing. Although it currently accounts for a smaller share, its rapid growth is driven by increasing investments in technologies and a shift towards lightweight materials in automotive and industrial applications. As manufacturing processes improve, the competitiveness of carbon fiber will likely enhance, indicating a vibrant future for both segments.

By Resin Type: Thermoplastic Composites (Largest) vs. Thermosetting Composites (Fastest-Growing)

In the US composites market, the distribution of market share between thermoplastic and thermosetting composites reveals a dominant presence of thermoplastic composites. These materials are widely recognized for their versatility and ease of processing, contributing significantly to their market hold. Thermosetting composites, while smaller in market share, are gaining traction due to their superior mechanical properties and heat resistance, which are essential for high-performance applications. The growth trends for the resin type segment indicate a robust increase in demand for thermosetting composites, driven by advancements in manufacturing processes and a growing appetite for lightweight yet strong materials in sectors like automotive and aerospace. Thermoplastic composites, on the other hand, benefit from their recycling capabilities and operational efficiency, making them favorable amid rising environmental concerns. The technological innovations in both types are expected to further enhance their market positions.

Thermoplastic Composites (Dominant) vs. Thermosetting Composites (Emerging)

Thermoplastic composites are distinguished by their ability to be remolded and reshaped with heat, which provides significant advantages in manufacturing efficiency and recyclability. This type of composite is favored in industries requiring rapid production cycles and flexibility. The largest market share is indicative of their established applications in automotive, consumer goods, and industrial sectors. In contrast, thermosetting composites, characterized by their excellent structural integrity and thermal stability, are emerging as strong contenders in sectors requiring high-performance materials. As innovations continue to enhance their curing processes and broaden their application range, thermosetting composites are gradually making their mark, thus reflecting the shifting dynamics in the US composites market.

By Process: Layup Process (Largest) vs. Injection Molding Process (Fastest-Growing)

The Process segment of the US composites market exhibits a diverse range of manufacturing techniques, with the Layup Process holding the largest market share due to its versatility and cost-effectiveness for producing composite materials. Injection Molding Process, while not the largest, is rapidly gaining traction, driven by advancements in technology and increasing demand for precision-engineered components, making it one of the fastest-growing segments. Growth trends in the Process segment are being fueled by innovations that enhance production efficiency and product quality. The Layup Process remains popular among manufacturers for its ability to produce complex shapes, whereas Injection Molding is seeing increased interest due to its suitability for high-volume production runs. Factors such as sustainability, lightweight properties, and performance enhancements continue to drive the adoption of these processes in various applications, notably in automotive and aerospace industries.

Layup Process (Dominant) vs. Injection Molding Process (Emerging)

The Layup Process is characterized by its flexibility and cost-effectiveness, making it the dominant choice in the US composites market for creating complex geometric shapes and large parts. It is particularly favored in sectors requiring custom and high-performance applications. In contrast, the Injection Molding Process, although emerging, is rapidly capturing market share due to its ability to produce high-strength, lightweight components at lower costs for mass production. This process is ideal for companies seeking to enhance production speed while maintaining accuracy and consistency in product quality. As technology continues to evolve, both processes are likely to play pivotal roles in shaping the future landscape of composite manufacturing.

By End-Use: Aerospace & Defense (Largest) vs. Automotive & Transportation (Fastest-Growing)

In the US composites market, Aerospace & Defense holds a significant share, driven by the ongoing demand for lightweight and durable materials in aircraft and military applications. Automotive & Transportation is rapidly gaining momentum, fueled by the automotive industry's shift toward fuel-efficient vehicles, which increasingly incorporate composite materials for weight reduction and improved performance. The growth of these segments is primarily influenced by advancements in manufacturing technologies that enable better performance and lower costs. Moreover, increasing regulations aimed at reducing emissions have prompted industries to adopt composites, as they provide the required advantages in strength-to-weight ratio and cost-effectiveness. The rising focus on renewable energy sources also boosts demand in sectors like Wind Energy, further enhancing the overall market dynamics.

Aerospace & Defense (Dominant) vs. Automotive & Transportation (Emerging)

Aerospace & Defense dominate the US composites market due to their reliance on advanced materials for aircraft and defense systems. The segment benefits from high investment in innovation and a consistent demand for high-performance materials that meet stringent regulations. In contrast, Automotive & Transportation represents an emerging segment, increasingly adopting composites as manufacturers seek to reduce vehicle weight while enhancing fuel efficiency and safety. These two segments illustrate the diverse applications of composite materials, showcasing Aerospace & Defense's established market presence and the Automotive & Transportation sector's evolving landscape, where technological advancements pave the way for future growth.

Get more detailed insights about US Composites Market

Key Players and Competitive Insights

The composites market exhibits a dynamic competitive landscape characterized by rapid innovation and strategic realignments among key players. Major companies such as Hexcel Corporation (US), Toray Industries, Inc. (JP), and Owens Corning (US) are at the forefront, leveraging their technological capabilities and market presence to drive growth. Hexcel Corporation (US) focuses on advanced materials for aerospace and automotive applications, emphasizing sustainability and lightweight solutions. Meanwhile, Toray Industries, Inc. (JP) is enhancing its portfolio through strategic partnerships and investments in R&D, particularly in carbon fiber technologies. Owens Corning (US) is diversifying its product offerings and expanding its footprint in the construction sector, indicating a shift towards more sustainable building materials. Collectively, these strategies contribute to a competitive environment that prioritizes innovation and responsiveness to market demands.Key business tactics within the composites market include localizing manufacturing and optimizing supply chains to enhance efficiency and reduce costs. The market structure appears moderately fragmented, with several players vying for market share while also collaborating on joint ventures and partnerships. This collective influence of key players fosters a competitive atmosphere where agility and adaptability are paramount, allowing companies to respond effectively to evolving customer needs and regulatory requirements.

In September Hexcel Corporation (US) announced a strategic partnership with a leading aerospace manufacturer to develop next-generation composite materials aimed at reducing aircraft weight and improving fuel efficiency. This collaboration underscores Hexcel's commitment to innovation and positions it to capitalize on the growing demand for sustainable aviation solutions. The partnership is likely to enhance Hexcel's competitive edge by integrating advanced materials into the aerospace supply chain, thereby reinforcing its market leadership.

In August Toray Industries, Inc. (JP) unveiled a new production facility in the US dedicated to carbon fiber manufacturing. This facility is expected to significantly increase production capacity and reduce lead times for customers in the automotive and aerospace sectors. The establishment of this facility not only reflects Toray's strategic focus on regional expansion but also highlights its intent to meet the surging demand for high-performance composites, potentially solidifying its position in the North American market.

In October Owens Corning (US) launched a new line of sustainable insulation products made from recycled materials, targeting the growing eco-conscious consumer base. This initiative aligns with broader industry trends towards sustainability and positions Owens Corning as a leader in environmentally friendly building solutions. The introduction of these products may enhance brand loyalty and attract new customers, further differentiating Owens Corning in a competitive market.

As of November current trends in the composites market are increasingly defined by digitalization, sustainability, and the integration of AI technologies. Strategic alliances are becoming more prevalent, enabling companies to pool resources and expertise to drive innovation. The competitive differentiation is likely to evolve from traditional price-based competition towards a focus on technological advancements, sustainable practices, and reliable supply chains. This shift suggests that companies prioritizing innovation and sustainability will be better positioned to thrive in the future.

Key Companies in the US Composites Market include

Future Outlook

US Composites Market Future Outlook

The composites market is projected to grow at an 8.63% CAGR from 2024 to 2035, driven by advancements in manufacturing technologies and increasing demand across various industries.

New opportunities lie in:

  • Development of bio-based composite materials for sustainable applications.
  • Investment in automated production lines to enhance efficiency and reduce costs.
  • Expansion into emerging markets with tailored composite solutions for local industries.

By 2035, the composites market is expected to achieve substantial growth, driven by innovation and strategic investments.

Market Segmentation

US Composites Market Type Outlook

  • Glass Fiber
  • Carbon Fiber
  • Others

US Composites Market End-Use Outlook

  • Aerospace & Defense
  • Automotive & Transportation
  • Electrical & Electronics
  • Building & Construction
  • Wind Energy
  • Marine
  • Others

US Composites Market Process Outlook

  • Layup Process
  • Injection Molding Process
  • Filament Winding Process
  • Pultrusion Process
  • Compression Molding Process
  • Others

US Composites Market Resin Type Outlook

  • Thermoplastic Composites
  • Thermosetting Composites

Report Scope

MARKET SIZE 202424.04(USD Billion)
MARKET SIZE 202526.11(USD Billion)
MARKET SIZE 203559.75(USD Billion)
COMPOUND ANNUAL GROWTH RATE (CAGR)8.63% (2025 - 2035)
REPORT COVERAGERevenue Forecast, Competitive Landscape, Growth Factors, and Trends
BASE YEAR2024
Market Forecast Period2025 - 2035
Historical Data2019 - 2024
Market Forecast UnitsUSD Billion
Key Companies Profiled["Hexcel Corporation (US)", "Toray Industries, Inc. (JP)", "SGL Carbon SE (DE)", "Mitsubishi Chemical Corporation (JP)", "Teijin Limited (JP)", "Cytec Industries Inc. (US)", "Owens Corning (US)", "BASF SE (DE)", "Solvay SA (BE)"]
Segments CoveredType, Resin Type, Process, End-Use
Key Market OpportunitiesAdvancements in lightweight materials drive demand for innovative applications in the composites market.
Key Market DynamicsTechnological advancements drive innovation in composite materials, enhancing performance across various industries in the US.
Countries CoveredUS
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FAQs

What is the projected market size of the US Composites Market for the year 2024?

The US Composites Market is expected to be valued at 20.5 USD Billion in the year 2024.

How much is the US Composites Market expected to grow by 2035?

By 2035, the market is projected to reach a value of 52.5 USD Billion.

What is the expected compound annual growth rate (CAGR) for the US Composites Market from 2025 to 2035?

The market is anticipated to grow at a CAGR of 8.925% from 2025 to 2035.

What are the market values for glass fiber and carbon fiber segments in 2024?

In 2024, the glass fiber segment is valued at 8.5 USD Billion and the carbon fiber segment at 7.0 USD Billion.

What will the market values for glass fiber and carbon fiber be by 2035?

By 2035, the glass fiber segment is expected to reach 21.5 USD Billion and the carbon fiber segment is projected to be valued at 17.0 USD Billion.

Who are the key players in the US Composites Market?

Major players in the market include BASF, Owens Corning, DuPont, and Mitsubishi Rayon among others.

What is the market value of the 'Others' segment in 2024?

The 'Others' segment of the US Composites Market is valued at 5.0 USD Billion in 2024.

What is the projected value of the 'Others' segment by 2035?

The 'Others' segment is expected to grow to 14.0 USD Billion by 2035.

What impact do emerging trends have on the US Composites Market?

Emerging trends present significant opportunities for growth and innovation across various applications within the market.

How is the US Composites Market expected to be affected by the current global scenario?

The current global scenario may present challenges and opportunities that could influence market dynamics and growth trajectory.

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