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US Closed Cell Foam Market

ID: MRFR/CnM/17008-HCR
111 Pages
Chitranshi Jaiswal
October 2025

US Closed Cell Foam Market Research Report: By Type (General, Fire Retardent, Other) and By Application (Indoor Signage, Modeling) - Forecast to 2035

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US Closed Cell Foam Market Infographic
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US Closed Cell Foam Market Summary

As per Market Research Future analysis, the US closed cell-foam market size was estimated at 492.24 USD Million in 2024. The US closed cell-foam market is projected to grow from 531.62 USD Million in 2025 to 1147.96 USD Million by 2035, exhibiting a compound annual growth rate (CAGR) of 8% during the forecast period 2025 - 2035

Key Market Trends & Highlights

The US closed cell-foam market is experiencing robust growth driven by diverse applications and innovative advancements.

  • The construction segment is the largest, reflecting a rising demand for insulation and soundproofing solutions.
  • Innovations in material composition are enhancing the performance characteristics of closed cell-foam products.
  • Sustainability is becoming a focal point, with manufacturers increasingly adopting eco-friendly practices.
  • Growth in automotive applications and an increased focus on energy efficiency are key drivers propelling market expansion.

Market Size & Forecast

2024 Market Size 492.24 (USD Million)
2035 Market Size 1147.96 (USD Million)
CAGR (2025 - 2035) 8.0%

Major Players

BASF SE (DE), Huntsman Corporation (US), The Dow Chemical Company (US), Armacell International S.A. (LU), Sealed Air Corporation (US), Rogers Corporation (US), Zotefoams plc (GB), Nitto Denko Corporation (JP), Recticel (BE)

US Closed Cell Foam Market Trends

The closed cell-foam market is currently experiencing notable growth, driven by its diverse applications across various industries. This material is characterized by its lightweight nature, excellent thermal insulation properties, and resistance to moisture, making it a preferred choice in sectors such as construction, automotive, and packaging. The increasing demand for energy-efficient solutions is propelling the adoption of closed cell-foam products, as they contribute to improved insulation and reduced energy consumption. Furthermore, advancements in manufacturing technologies are enhancing the performance characteristics of these foams, thereby expanding their usability in specialized applications. In addition to energy efficiency, the closed cell-foam market is witnessing a shift towards sustainable practices. Manufacturers are increasingly focusing on eco-friendly materials and production methods, responding to consumer preferences for environmentally responsible products. This trend is likely to influence product development and innovation, as companies strive to meet regulatory standards and consumer expectations. Overall, the closed cell-foam market appears poised for continued expansion, driven by technological advancements and a growing emphasis on sustainability in various sectors.

Rising Demand in Construction

The construction industry is increasingly utilizing closed cell-foam for insulation and sealing applications. This trend is largely attributed to the material's superior thermal performance and moisture resistance, which are essential for energy-efficient building designs. As energy codes become more stringent, the adoption of closed cell-foam is expected to rise.

Innovations in Material Composition

Recent advancements in the formulation of closed cell-foam are enhancing its properties, such as fire resistance and durability. These innovations are enabling the material to meet the specific needs of various industries, including automotive and aerospace, where performance and safety are paramount.

Focus on Sustainability

There is a growing emphasis on sustainable practices within the closed cell-foam market. Manufacturers are exploring bio-based materials and recycling methods to reduce environmental impact. This shift aligns with broader trends in consumer preferences for eco-friendly products, potentially reshaping the competitive landscape.

Market Segment Insights

By Type: General (Largest) vs. Fire Retardant (Fastest-Growing)

In the US closed cell-foam market, the segment distribution reveals that General foam occupies the largest share, appealing to a broad range of applications such as insulation, packaging, and sports equipment. On the other hand, Fire Retardant foam is swiftly gaining traction due to increasing regulations on fire safety in various industries, including construction and automotive, which is driving its demand and adoption. The growth trends in this segment indicate a robust movement towards eco-friendly and efficient materials. With rising awareness about safety and environmental standards, Fire Retardant foam is expected to see the most significant growth. As industries seek to innovate and comply with safety regulations, investments in research and development for advanced closed cell-foam products are likely to surge, further propelling this segment forward.

General: Dominant vs. Fire Retardant: Emerging

The General segment stands as a dominant force in the US closed cell-foam market, characterized by its versatility and widespread use across numerous applications, including insulation and auto parts. Its cost-effectiveness and availability make it a preferred choice among manufacturers and consumers. In contrast, the Fire Retardant segment is emerging quickly, driven by stringent safety regulations and an increased emphasis on fire prevention. Products in this segment are designed to resist ignition and retard flame spread, which positions them strategically for growth in sectors like construction and automotive. As safety standards evolve, the Fire Retardant segment is expected to capture a larger market share, supported by innovations and enhanced properties that meet regulatory demands.

By Application: Indoor Signage (Largest) vs. Modeling (Fastest-Growing)

In the US closed cell-foam market, Indoor Signage represents the largest application segment, highlighting its prevalence across various industries needing effective visual communication. This segment benefits tremendously from the diverse properties of closed cell foams, which provide durability, lightweight construction, and excellent insulation, making it the preferred choice for signage solutions that require longevity and vibrant appearances. Conversely, the Modeling segment is emerging rapidly, driven by increasing demand in sectors like education, entertainment, and design. The lightweight and versatile characteristics of closed cell foams make them ideal for intricate models that demand both precision and adaptability. As industries continue to innovate and require more creative and dynamic presentations, the Modeling application will likely see significant growth in the coming years.

Indoor Signage: Dominant vs. Modeling: Emerging

Indoor Signage remains the dominant segment in the US closed cell-foam market due to its critical role in advertising and information dissemination. The materials used for signage must not only withstand environmental factors but also attract attention, making closed cell foams an ideal choice. This segment is characterized by high demand for custom solutions, necessitating versatility in designs and applications. On the other hand, the Modeling segment is marked by its innovative use of closed cell foams, aimed at creating detailed models for various applications. Its emerging status reflects an evolving market where businesses and educational institutions need lightweight, customizable, and economically viable solutions for their modeling purposes, enhancing both functionality and aesthetic appeal.

Get more detailed insights about US Closed Cell Foam Market

Key Players and Competitive Insights

The closed cell-foam market exhibits a dynamic competitive landscape characterized by innovation and strategic partnerships. Key players such as BASF SE (Germany), Huntsman Corporation (US), and The Dow Chemical Company (US) are actively shaping the market through their distinct operational focuses. BASF SE (Germany) emphasizes sustainability in its product development, aiming to reduce environmental impact while enhancing performance. Huntsman Corporation (US) is leveraging its expertise in specialty chemicals to innovate new formulations that cater to diverse applications, particularly in the automotive and construction sectors. Meanwhile, The Dow Chemical Company (US) is concentrating on expanding its production capabilities to meet the growing demand for high-performance foams, particularly in the packaging and insulation markets. Collectively, these strategies indicate a trend towards enhanced product offerings and a commitment to sustainability, which are pivotal in shaping the competitive environment.

The market structure appears moderately fragmented, with several players vying for market share through localized manufacturing and supply chain optimization. Companies are increasingly focusing on regional production to mitigate logistics costs and enhance responsiveness to customer needs. This localized approach not only streamlines operations but also fosters closer relationships with clients, thereby enhancing customer loyalty. The collective influence of these key players is significant, as they drive innovation and set industry standards, which in turn influences smaller competitors and new entrants.

In October 2025, Armacell International S.A. (Luxembourg) announced the launch of a new line of eco-friendly closed cell-foam products designed for the construction industry. This strategic move underscores Armacell's commitment to sustainability and positions the company to capitalize on the increasing demand for environmentally friendly building materials. By aligning its product offerings with market trends, Armacell is likely to enhance its competitive edge and attract environmentally conscious customers.

In September 2025, Sealed Air Corporation (US) expanded its manufacturing capabilities in the Midwest, focusing on closed cell-foam solutions for the food packaging sector. This expansion is strategically important as it allows Sealed Air to better serve its clients in a region with a high concentration of food processing facilities. By optimizing its supply chain and reducing lead times, the company is poised to strengthen its market position and improve customer satisfaction.

In August 2025, Rogers Corporation (US) entered into a strategic partnership with a leading automotive manufacturer to develop advanced closed cell-foam materials for electric vehicles. This collaboration is indicative of the growing trend towards innovation in the automotive sector, particularly as manufacturers seek lightweight and efficient materials to enhance vehicle performance. Such partnerships not only foster technological advancements but also position Rogers Corporation as a key player in the evolving automotive landscape.

As of November 2025, the closed cell-foam market is increasingly defined by trends such as digitalization, sustainability, and the integration of AI technologies. Companies are forming strategic alliances to enhance their competitive positioning and drive innovation. The shift from price-based competition to a focus on technological advancements and supply chain reliability is evident. Moving forward, differentiation will likely hinge on the ability to innovate and respond to market demands, with sustainability becoming a core component of competitive strategy.

Key Companies in the US Closed Cell Foam Market market include

Industry Developments

In recent developments, the US Closed Cell Foam Market has witnessed significant activity among major players such as General Plastics Manufacturing Company, Cannon Group, Sealed Air, BASF, Total, SABIC, Huntsman, Armacell, Zotefoams, Polymer Technologies, Infinix, 3M, Dow, UFP Technologies, and Rogers Corporation.

Notably, in September 2023, SABIC announced an expansion of its production capacity to meet the rising demand for durable foam solutions in the automotive and construction sectors. In June 2023, Armacell launched a new product line aimed at increasing energy efficiency in insulation applications, reflecting a growing trend towards sustainability.

The market valuation has been positively impacted by an increased focus on environment-friendly materials, with estimates suggesting a compounded annual growth rate of over 5% through 2025. Regarding mergers and acquisitions, in August 2023, 3M acquired a smaller competitor to enhance its innovative offerings in foam technologies, strengthening its market position.

The last couple of years have also seen significant advancements, including the introduction of bio-based foams, responding to environmental demands, particularly highlighted during the industry forums in March 2022.

Future Outlook

US Closed Cell Foam Market Future Outlook

The closed cell-foam market is projected to grow at an 8.0% CAGR from 2024 to 2035, driven by increasing demand in construction, automotive, and packaging sectors.

New opportunities lie in:

  • Development of eco-friendly closed cell-foam materials for sustainable packaging solutions.
  • Expansion into high-performance insulation products for energy-efficient buildings.
  • Integration of smart technology in closed cell-foam applications for enhanced functionality.

By 2035, the closed cell-foam market is expected to achieve substantial growth, driven by innovation and diverse applications.

Market Segmentation

US Closed Cell Foam Market Type Outlook

  • General
  • Fire Retardant
  • Other

US Closed Cell Foam Market Application Outlook

  • Indoor Signage
  • Modeling

Report Scope

MARKET SIZE 2024492.24(USD Million)
MARKET SIZE 2025531.62(USD Million)
MARKET SIZE 20351147.96(USD Million)
COMPOUND ANNUAL GROWTH RATE (CAGR)8.0% (2024 - 2035)
REPORT COVERAGERevenue Forecast, Competitive Landscape, Growth Factors, and Trends
BASE YEAR2024
Market Forecast Period2025 - 2035
Historical Data2019 - 2024
Market Forecast UnitsUSD Million
Key Companies Profiled["BASF SE (DE)", "Huntsman Corporation (US)", "The Dow Chemical Company (US)", "Armacell International S.A. (LU)", "Sealed Air Corporation (US)", "Rogers Corporation (US)", "Zotefoams plc (GB)", "Nitto Denko Corporation (JP)", "Recticel (BE)"]
Segments CoveredType, Application
Key Market OpportunitiesGrowing demand for energy-efficient insulation solutions drives innovation in the closed cell-foam market.
Key Market DynamicsRising demand for energy-efficient insulation drives innovation and competition in the closed cell-foam market.
Countries CoveredUS

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FAQs

What is the expected market size of the US Closed Cell Foam Market by 2024?

The US Closed Cell Foam Market is expected to be valued at 500.0 million USD by the year 2024.

What will the market size be by 2035?

By the year 2035, the US Closed Cell Foam Market is projected to reach a valuation of 1200.0 million USD.

What is the expected CAGR for the US Closed Cell Foam Market from 2025 to 2035?

The expected compound annual growth rate (CAGR) for the US Closed Cell Foam Market from 2025 to 2035 is 8.284%.

Which type of closed cell foam will dominate the market by 2035?

By 2035, the General type of closed cell foam is expected to dominate the market with an anticipated value of 600.0 million USD.

What is the market size for Fire Retardant closed cell foam in 2024?

In 2024, the market size for Fire Retardant closed cell foam is valued at 150.0 million USD.

Who are the major players in the US Closed Cell Foam Market?

Key players in the US Closed Cell Foam Market include General Plastics Manufacturing Company, Cannon Group, Sealed Air, BASF, and Total.

What opportunities are present in the US Closed Cell Foam Market?

The market presents opportunities for growth driven by increasing demand in industries such as automotive, construction, and packaging.

What challenges does the US Closed Cell Foam Market face?

Challenges in this market include fluctuations in raw material prices and the need for sustainable product alternatives.

What are the applications driving the growth of the US Closed Cell Foam Market?

Applications in insulation, packaging, sports equipment, and automotive industries are driving the growth of this market.

How will the US Closed Cell Foam Market growth vary across regions?

The growth of the US Closed Cell Foam Market is expected to be robust across all regions, influenced by regional industry demands and applications.

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