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US Aerogel Market

ID: MRFR/CnM/18895-HCR
100 Pages
Garvit Vyas
October 2025

US Aerogel Market

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US Aerogel Market Infographic
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US Aerogel Market Summary

As per Market Research Future analysis, the US aerogel market Size was estimated at 387.0 USD Million in 2024. The US aerogel market is projected to grow from 438.51 USD Million in 2025 to 1529.9 USD Million by 2035, exhibiting a compound annual growth rate (CAGR) of 13.3%1% during the forecast period 2025 - 2035.

Key Market Trends & Highlights

The US aerogel market is poised for substantial growth driven by innovation and sustainability efforts.

  • The construction segment emerges as the largest, reflecting a rising demand for energy-efficient materials.
  • Innovations in production techniques are likely to enhance the performance and reduce costs of aerogels.
  • Sustainability remains a focal point, with increasing awareness of environmental impacts driving market interest.
  • Technological advancements in aerogel production and the growing demand for energy-efficient materials are key market drivers.

Market Size & Forecast

2024 Market Size 387.0 (USD Million)
2035 Market Size 1529.9 (USD Million)
CAGR (2025 - 2035) 13.31%

Major Players

Aspen Aerogels (US), Cabot Corporation (US), BASF SE (DE), Dow Inc. (US), Aerogel Technologies (US), Nano High-Tech (CN), JIOS Aerogel (KR), Enersens (FR), American Aerogel Corporation (US)

US Aerogel Market Trends

The aerogel market is currently experiencing a notable transformation, driven by advancements in material science and increasing demand across various sectors. Aerogels, known for their exceptional thermal insulation properties and lightweight characteristics, are finding applications in industries such as construction, aerospace, and automotive. The growing emphasis on energy efficiency and sustainability is propelling the adoption of aerogel materials, as they offer significant advantages over traditional insulation solutions. Furthermore, ongoing research and development efforts are likely to enhance the performance and reduce the costs associated with aerogel production, potentially expanding its market reach. In addition, the regulatory landscape appears to be evolving, with government initiatives aimed at promoting the use of innovative materials in building and manufacturing processes. This shift may create new opportunities for stakeholders within the aerogel market. As industries increasingly prioritize eco-friendly solutions, the demand for aerogels is expected to rise, suggesting a promising outlook for manufacturers and suppliers. The interplay between technological advancements and regulatory support could further stimulate growth, making the aerogel market a focal point for investment and innovation in the coming years.

Rising Demand in Construction

The construction sector is increasingly adopting aerogel materials due to their superior insulation properties. This trend is driven by the need for energy-efficient building solutions that comply with stringent regulations. Aerogels provide excellent thermal performance, which can lead to reduced energy consumption in buildings.

Innovations in Production Techniques

Recent advancements in production methods are enhancing the feasibility of aerogel manufacturing. Techniques that lower production costs while maintaining quality are emerging, potentially making aerogels more accessible to various industries. This innovation could broaden the application scope of aerogels.

Focus on Sustainability

There is a growing emphasis on sustainable materials across multiple sectors. Aerogels, being lightweight and energy-efficient, align well with this trend. Their use in applications that prioritize environmental impact is likely to increase, reflecting a shift towards greener alternatives.

Market Segment Insights

By Application: Thermal Insulation (Largest) vs. Aerospace (Fastest-Growing)

The US aerogel market exhibits a diverse application landscape, with Thermal Insulation leading the segment distribution. This segment significantly outpaces others, capturing the bulk of market share due to its critical role in energy efficiency across various sectors. Close behind are applications in Oil and Gas, Construction, and Consumer Goods, which collectively demonstrate robust demand driven by technological advancements and regulatory support. Growth trends reveal that the Aerospace application is emerging as the fastest-growing segment within the US aerogel market. The increasing need for lightweight materials to improve fuel efficiency in aircraft, coupled with rising investments in aerospace technologies, drives this trend. Furthermore, the versatility of aerogels in providing thermal and acoustic insulation enhances their appeal in high-performance environments, ensuring sustained demand in the future.

Thermal Insulation: Dominant vs. Aerospace (Emerging)

Thermal Insulation stands as the dominant application in the US aerogel market, primarily utilized for its superior thermal resistance and lightweight properties. Businesses across the construction and energy sectors leverage this application to meet stringent energy efficiency standards, resulting in widespread adoption. In contrast, the Aerospace segment is emerging rapidly, where the demand for advanced materials that can withstand extreme conditions is paramount. Companies are increasingly turning to aerogels to reduce weight in aircraft and improve performance. This dual focus on efficiency in Thermal Insulation and innovation in Aerospace showcases the evolving dynamics of the US aerogel market, emphasizing the need for materials that balance performance, cost, and sustainability.

By Type: Silica Aerogel (Largest) vs. Polymer Aerogel (Fastest-Growing)

In the US aerogel market, the segment of Silica Aerogel commands the largest share due to its extensive applications in insulation and oil and gas industries. This segment benefits from its superior thermal properties and has established itself as the predominant type for many end-users seeking energy efficiency solutions. Meanwhile, Polymer Aerogel is gaining traction, owing to its lightweight properties and flexibility, making it ideal for various applications across automotive and aerospace sectors. Growth trends indicate that while Silica Aerogel remains crucial, the Polymer Aerogel segment is the fastest-growing due to a surge in demand for lightweight, energy-efficient materials. Innovations in manufacturing processes and properties enhancement are driving this growth. As industries prioritize sustainability and energy savings, the adoption of Polymer Aerogel is set to accelerate, creating new opportunities for market expansion.

Silica Aerogel (Dominant) vs. Carbon Aerogel (Emerging)

Silica Aerogel is the dominant type in the aerogel segment, recognized for its excellent insulating properties and broad applicability across various industries, including construction and aerospace. It serves as a benchmark for performance and reliability. In contrast, Carbon Aerogel is an emerging segment, gaining attention for its unique properties, such as electrical conductivity and strength. Although Carbon Aerogel currently holds a smaller market share, its innovative applications in energy storage and environmental remediation are paving the way for significant growth. As industries explore advanced material solutions, Carbon Aerogel's potential to address specific needs positions it as a noteworthy player in the evolving market landscape.

By End-use Industry: Building and Construction (Largest) vs. Energy (Fastest-Growing)

In the US aerogel market, the end-use industry segment is characterized by notable diversity, with Building and Construction holding a substantial share. Following closely are industries like Transportation, Electronics, and Healthcare, each contributing uniquely to the overall market dynamics. The presence of aerogels in insulation materials for construction projects highlights its dominance while providing benefits like improved energy efficiency. The growth trends for the end-use industry segment are influenced by rising awareness of energy conservation and sustainability. The Energy sector is emerging as the fastest-growing area, driven by increasing demand for lightweight and efficient materials in renewable energy applications. Factors such as government incentives for energy-efficient solutions and advancements in aerogel technology are propelling this segment forward, enhancing its market position in response to growing environmental concerns.

Building and Construction: Dominant vs. Energy: Emerging

Building and Construction remains the dominant end-use sector for aerogels, driven by increasing demand for high-performance insulation materials in both residential and commercial projects. The use of aerogels in this industry is favored due to their lightweight properties and excellent thermal resistance, which significantly contribute to reducing energy costs. In contrast, the Energy sector is emerging rapidly, focusing on innovative applications in renewable energy technologies such as solar panels and energy storage systems. These trends indicate a shift in market preferences, with emphasis on sustainability and performance, making these segments pivotal in shaping future demands within the US aerogel market.

By Form: Blanket (Largest) vs. Powder (Fastest-Growing)

In the US aerogel market, the Blanket segment currently holds the largest market share among the different forms of aerogel. This segment is widely recognized for its superior insulating properties and versatility in various applications, particularly in the aerospace and construction industries. Rigid and Granular forms also contribute significantly to the market but not at the same level as Blankets, which dominate the scene with extensive utilization and wide acceptance in the market. The growth trends in the aerogel segment are primarily driven by advancements in technology and increasing demand for energy-efficient materials. The Powder form of aerogel, in particular, is emerging as the fastest-growing segment, fueled by its potential in a variety of applications including oil and gas insulation as well as electronics. As environmental regulations tighten, the shift towards sustainable and efficient materials is propelling the Powder segment to new heights in the market dynamics.

Blanket: Dominant vs. Powder: Emerging

The Blanket form of aerogel stands out as the dominant segment in the US aerogel market, known for its excellent thermal insulation properties, lightweight nature, and adaptability across numerous industrial applications. Its applications range from aerospace insulation to building materials, showcasing its versatility and robust demand. On the other hand, the Powder form is gaining traction and is considered an emerging player due to its unique capabilities to be utilized in various new and innovative applications. With the growing trend of miniaturization in electronics and the expanding oil and gas sectors, Powder aerogel is carving a significant niche, reflecting its potential growth and innovation to meet evolving market needs.

Get more detailed insights about US Aerogel Market

Key Players and Competitive Insights

The aerogel market exhibits a dynamic competitive landscape characterized by rapid innovation and strategic collaborations among key players. Major companies such as Aspen Aerogels (US), Cabot Corporation (US), and Dow Inc. (US) are at the forefront, leveraging their technological expertise to enhance product offerings. Aspen Aerogels (US) focuses on developing high-performance insulation materials, which positions it favorably in sectors like construction and energy. Meanwhile, Cabot Corporation (US) emphasizes sustainability in its operations, aiming to reduce environmental impact while expanding its aerogel product line. Dow Inc. (US) is actively pursuing digital transformation initiatives to optimize its manufacturing processes, thereby enhancing efficiency and reducing costs. Collectively, these strategies contribute to a competitive environment that prioritizes innovation and sustainability.

The market structure appears moderately fragmented, with several players vying for market share. Key business tactics include localizing manufacturing to reduce lead times and optimize supply chains. This approach not only enhances responsiveness to market demands but also mitigates risks associated with global supply chain disruptions. The collective influence of these major players shapes the market dynamics, fostering a competitive atmosphere where agility and adaptability are paramount.

In October 2025, Aspen Aerogels (US) announced a strategic partnership with a leading construction firm to develop next-generation insulation solutions. This collaboration is expected to enhance Aspen's market penetration in the construction sector, aligning with the growing demand for energy-efficient building materials. The partnership underscores Aspen's commitment to innovation and positions it to capitalize on emerging market opportunities.

In September 2025, Cabot Corporation (US) launched a new line of environmentally friendly aerogel products aimed at the automotive industry. This initiative reflects Cabot's strategic focus on sustainability and its intent to meet the increasing regulatory pressures for greener materials. The introduction of these products is likely to strengthen Cabot's competitive edge in a market that is progressively leaning towards eco-friendly solutions.

In August 2025, Dow Inc. (US) unveiled a state-of-the-art manufacturing facility dedicated to aerogel production, incorporating advanced automation technologies. This facility is anticipated to enhance Dow's production capacity and efficiency, allowing for quicker response times to customer needs. The investment in automation signifies Dow's commitment to maintaining a competitive advantage through technological advancement.

As of November 2025, current trends in the aerogel market indicate a pronounced shift towards digitalization, sustainability, and the integration of artificial intelligence in production processes. Strategic alliances are increasingly shaping the competitive landscape, enabling companies to pool resources and expertise. Looking ahead, competitive differentiation is likely to evolve from traditional price-based competition to a focus on innovation, technological advancements, and supply chain reliability. This transition suggests that companies that prioritize these aspects will be better positioned to thrive in the evolving market.

Key Companies in the US Aerogel Market market include

Future Outlook

US Aerogel Market Future Outlook

The aerogel market is projected to grow at a 13.31% CAGR from 2024 to 2035, driven by advancements in insulation technologies, aerospace applications, and environmental sustainability.

New opportunities lie in:

  • Development of high-performance aerogel composites for automotive applications.
  • Expansion into thermal insulation solutions for the construction industry.
  • Investment in aerogel-based products for energy storage systems.

By 2035, the aerogel market is expected to achieve substantial growth and innovation.

Market Segmentation

US Aerogel Market Form Outlook

  • Blanket
  • Rigid
  • Granular
  • Powder

US Aerogel Market Type Outlook

  • Silica Aerogel
  • Polymer Aerogel
  • Carbon Aerogel
  • Metal Oxide Aerogel

US Aerogel Market Application Outlook

  • Thermal Insulation
  • Oil and Gas
  • Construction
  • Aerospace
  • Consumer Goods

US Aerogel Market End-use Industry Outlook

  • Building and Construction
  • Transport
  • Energy
  • Electronics
  • Healthcare

Report Scope

MARKET SIZE 2024387.0(USD Million)
MARKET SIZE 2025438.51(USD Million)
MARKET SIZE 20351529.9(USD Million)
COMPOUND ANNUAL GROWTH RATE (CAGR)13.31% (2024 - 2035)
REPORT COVERAGERevenue Forecast, Competitive Landscape, Growth Factors, and Trends
BASE YEAR2024
Market Forecast Period2025 - 2035
Historical Data2019 - 2024
Market Forecast UnitsUSD Million
Key Companies Profiled["Aspen Aerogels (US)", "Cabot Corporation (US)", "BASF SE (DE)", "Dow Inc. (US)", "Aerogel Technologies (US)", "Nano High-Tech (CN)", "JIOS Aerogel (KR)", "Enersens (FR)", "American Aerogel Corporation (US)"]
Segments CoveredApplication, Type, End-use Industry, Form
Key Market OpportunitiesGrowing demand for lightweight insulation materials in construction and aerospace sectors presents opportunities in the aerogel market.
Key Market DynamicsTechnological advancements drive innovation in aerogel applications, enhancing performance across various industries in the US.
Countries CoveredUS

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FAQs

What is the projected market size of the US Aerogel Market by 2035?

The projected market size of the US Aerogel Market is expected to reach 2700.0 USD Million by 2035.

What was the market size of the US Aerogel Market in 2024?

In 2024, the US Aerogel Market is estimated to be valued at 387.0 USD Million.

What is the expected CAGR for the US Aerogel Market from 2025 to 2035?

The expected CAGR for the US Aerogel Market from 2025 to 2035 is 19.315%.

Which application segment holds the largest market share in the US Aerogel Market?

The Thermal Insulation segment holds the largest market share, valued at 150.0 USD Million in 2024.

How much is the Oil and Gas application segment expected to grow by 2035?

The Oil and Gas application segment is expected to grow to 500.0 USD Million by 2035.

Who are the major players in the US Aerogel Market?

Major players in the US Aerogel Market include Aspen Aerogels, Huntsman Corporation, BASF, and Cabot Corporation.

What is the growth expectation for the Construction segment by 2035?

The Construction segment is expected to reach a market value of 600.0 USD Million by 2035.

What are the conditions impacting the US Aerogel Market recently?

The current global economic scenario presents both challenges and opportunities for the US Aerogel Market.

What is the projected market value of the Aerospace application by 2035?

The Aerospace application segment is projected to reach a market value of 300.0 USD Million by 2035.

How much is the Consumer Goods segment valued at in 2024?

The Consumer Goods segment is valued at 27.0 USD Million in 2024.

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