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US Advanced Composites Market

ID: MRFR/CnM/15353-HCR
100 Pages
MRFR Team
October 2025

US Advanced Composites Market

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US Advanced Composites Market Summary

As per analysis, the US Advanced Composites Market is projected to grow from USD 7.94 Billion in 2025 to USD 12.81 Billion by 2035, exhibiting a compound annual growth rate (CAGR) of 4.94% during the forecast period (2025 - 2035).

Key Market Trends & Highlights

The US Advanced Composites Market is poised for substantial growth driven by sustainability and technological advancements.

  • The aerospace segment remains the largest contributor to the advanced composites market, reflecting its critical role in high-performance applications.
  • The automotive segment is currently the fastest-growing area, driven by increasing demand for lightweight materials to enhance fuel efficiency.
  • Carbon fiber composites dominate the market, while glass fiber composites are experiencing rapid growth due to their cost-effectiveness and versatility.
  • Key market drivers include the growing demand in the aerospace sector and increased investment in renewable energy initiatives.

Market Size & Forecast

2024 Market Size 7.53 (USD Billion)
2035 Market Size 12.81 (USD Billion)
CAGR (2025 - 2035) 4.94%

Major Players

Hexcel Corporation (US), Toray Industries, Inc. (US), Teijin Limited (US), Mitsubishi Chemical Corporation (US), SABIC Innovative Plastics (US), Solvay S.A. (US), 3M Company (US), DuPont de Nemours, Inc. (US), BASF SE (US)

US Advanced Composites Market Trends

The US Advanced Composites Market is currently experiencing a notable transformation, driven by the increasing demand for lightweight materials across various industries. This shift is particularly evident in sectors such as aerospace, automotive, and construction, where the need for enhanced performance and fuel efficiency is paramount. Advanced composites, characterized by their superior strength-to-weight ratio and corrosion resistance, are becoming the material of choice for manufacturers aiming to innovate and improve product longevity. Furthermore, the ongoing advancements in manufacturing technologies, such as automated fiber placement and additive manufacturing, are likely to enhance production efficiency and reduce costs, thereby fostering wider adoption of these materials. In addition to technological advancements, regulatory frameworks in the US are evolving to support the integration of advanced composites in critical applications. Government initiatives aimed at promoting sustainable practices and reducing environmental impact are encouraging industries to explore composite materials as viable alternatives to traditional options. This trend suggests a growing recognition of the benefits that advanced composites offer, not only in terms of performance but also in contributing to sustainability goals. As the market continues to mature, collaboration between industry stakeholders, including manufacturers, researchers, and policymakers, will be essential in addressing challenges and unlocking the full potential of advanced composites in the US economy.

Sustainability Initiatives

The US Advanced Composites Market is increasingly influenced by sustainability initiatives. Manufacturers are exploring eco-friendly materials and processes to reduce environmental impact. This trend aligns with government policies promoting greener practices, encouraging the adoption of advanced composites that contribute to sustainability goals.

Technological Innovations

Technological innovations are reshaping the US Advanced Composites Market. Advancements in manufacturing techniques, such as automated processes and improved material formulations, are enhancing product performance and reducing production costs. These innovations are likely to drive further adoption across various sectors.

Regulatory Support

Regulatory support is playing a crucial role in the US Advanced Composites Market. Government initiatives aimed at fostering the use of advanced materials in critical applications are encouraging industries to integrate composites into their products. This support may lead to increased investment and research in the sector.

US Advanced Composites Market Drivers

Growing Demand in Aerospace Sector

The US Advanced Composites Market is experiencing a notable surge in demand, particularly within the aerospace sector. This growth is largely attributed to the increasing need for lightweight materials that enhance fuel efficiency and reduce emissions. Advanced composites, such as carbon fiber reinforced polymers, are being utilized in aircraft structures, leading to a projected market growth rate of approximately 8% annually through 2026. Major aerospace manufacturers in the US are investing heavily in research and development to integrate these materials into their designs, thereby driving the overall market forward. The emphasis on reducing operational costs and improving performance metrics further solidifies the role of advanced composites in this industry.

Expansion in Automotive Applications

The US Advanced Composites Market is witnessing a significant expansion in automotive applications, driven by the industry's shift towards lightweight materials to improve fuel efficiency and meet stringent emissions regulations. Advanced composites are increasingly being adopted in vehicle manufacturing, particularly in electric and hybrid models, where weight reduction is critical. The market for automotive composites is expected to grow at a compound annual growth rate of around 10% from 2023 to 2026. This trend is further supported by government initiatives aimed at promoting sustainable transportation solutions, which encourage the use of advanced materials in vehicle production. As automakers continue to innovate, the demand for advanced composites is likely to rise, enhancing the overall market landscape.

Increased Investment in Renewable Energy

The US Advanced Composites Market is benefiting from increased investment in renewable energy technologies, particularly in wind energy applications. Advanced composites are essential in the manufacturing of wind turbine blades, where their lightweight and durable properties contribute to improved efficiency and longevity. The US wind energy sector has seen substantial growth, with installed capacity reaching over 100 GW, and this trend is expected to continue. As the demand for clean energy solutions escalates, the reliance on advanced composites in renewable energy infrastructure is likely to expand, thereby bolstering the market. This alignment with national energy policies further underscores the importance of advanced composites in achieving sustainability goals.

Supportive Government Policies and Initiatives

The US Advanced Composites Market is significantly influenced by supportive government policies and initiatives aimed at fostering innovation and competitiveness. Federal programs that promote research and development in advanced materials are crucial in driving the growth of the composites sector. Initiatives such as the Advanced Manufacturing Office and various grants for composite research are designed to enhance the capabilities of US manufacturers. These policies not only encourage investment in advanced composites but also facilitate collaboration between industry and academia, leading to the development of new applications and technologies. As the government continues to prioritize advanced manufacturing, the US advanced composites market is likely to benefit from increased funding and resources, further propelling its growth.

Technological Advancements in Manufacturing Processes

The US Advanced Composites Market is poised for growth due to ongoing technological advancements in manufacturing processes. Innovations such as automated fiber placement and 3D printing are revolutionizing the way advanced composites are produced, leading to enhanced efficiency and reduced production costs. These advancements enable manufacturers to create complex geometries and optimize material usage, which is particularly beneficial in industries like aerospace and automotive. As these technologies mature, they are expected to drive down costs and increase the accessibility of advanced composites, potentially expanding their application across various sectors. This evolution in manufacturing is likely to play a crucial role in shaping the future of the US advanced composites market.

Market Segment Insights

By Application: Aerospace (Largest) vs. Automotive (Fastest-Growing)

In the US Advanced Composites Market, the application sectors highlight a diverse distribution, with aerospace leading in market share due to its extensive use of composite materials for weight reduction and performance enhancement. Automotive is closely following as manufacturers increasingly adopt advanced composites for fuel efficiency and safety improvements. Construction, marine, and electronics also contribute significantly to this segment but showcase smaller shares compared to aerospace and automotive, reflecting their gradually evolving application trends in these industries.

Aerospace: Dominant vs. Automotive: Emerging

Aerospace holds a dominant position in the US Advanced Composites Market, driven by the need for lightweight materials that enhance fuel efficiency and reduce emissions in aircraft. Composites are crucial in both structural and non-structural applications, leveraging materials such as carbon fiber and epoxy. On the other hand, automotive represents an emerging application area, rapidly adopting advanced composites to meet stringent safety standards and improve overall energy efficiency. This sector is witnessing innovation through new composite formulations designed for cost-effectiveness and performance enhancements, allowing for a shift from traditional materials to composites within vehicle manufacturing.

By Material Type: Carbon Fiber (Largest) vs. Glass Fiber (Fastest-Growing)

The US Advanced Composites Market is primarily characterized by Carbon Fiber, which holds the largest share among the material types due to its superior strength-to-weight ratio and wide applications, particularly in aerospace and automotive sectors. Following closely is Glass Fiber, which has also garnered a significant market presence owing to its cost-effectiveness and versatility in manufacturing various components. Meanwhile, Aramid Fiber, Natural Fiber, and Thermoplastic, despite being critical segments, occupy smaller shares in comparison to the dominant forms.

Carbon Fiber (Dominant) vs. Glass Fiber (Emerging)

Carbon Fiber is hailed for its exceptional mechanical properties, making it the go-to choice for high-performance applications across industries such as aerospace and sports equipment. Its dominance lies in its ability to provide lightweight solutions without compromising on strength. On the other hand, Glass Fiber is rapidly emerging due to its affordability and adaptability, finding its place in a variety of industries from construction to automotive manufacturing. This growth is spurred by increased demand for durable and lightweight materials, positioning Glass Fiber as a viable alternative where cost and performance converge.

By End Use Industry: Defense (Largest) vs. Transportation (Fastest-Growing)

In the US Advanced Composites Market, the end use industry segment is primarily dominated by the defense sector, which leads in market share due to high demand for lightweight and durable materials used in military applications. Following closely is the transportation sector, which is experiencing significant growth as manufacturers increasingly adopt advanced composites to improve fuel efficiency and reduce weight in vehicles, including commercial and aerospace applications.

Transportation: Defense (Dominant) vs. Transportation (Emerging)

The defense segment remains dominant in the US Advanced Composites Market, leveraging advanced composite materials for applications in aircraft, naval vessels, and ground vehicles. This sector prioritizes performance and strength, often utilizing materials designed for extreme conditions. In contrast, the transportation sector, categorized as emerging, shows rapid advancements driven by the need for lighter and more efficient vehicles. These composites facilitate improved fuel economy and lower emissions, making them crucial for automotive and aerospace industries seeking to comply with stringent regulations and enhance performance. The shift towards electric and hybrid vehicles further propels the use of composites in this segment.

By Manufacturing Process: Layup (Largest) vs. 3D Printing (Fastest-Growing)

In the US Advanced Composites Market, the manufacturing process segment showcases a diverse share distribution, with layup techniques holding the largest portion due to their cost-effectiveness and versatility in various applications. Filament winding and pultrusion also command significant shares as demand for lightweight and high-strength materials rises. Meanwhile, resin transfer molding has gained traction in specialized markets, contributing to the sector's dynamism.

Layup (Dominant) vs. 3D Printing (Emerging)

Layup techniques have established themselves as the dominant manufacturing process in the advanced composites market due to their efficiency and flexibility, allowing for diverse applications ranging from aerospace to automotive sectors. Conversely, 3D printing is emerging rapidly, driven by technological advancements and the need for customized solutions. While layup caters to high-volume production, 3D printing offers significant advantages in terms of design freedom and reduced waste, positioning itself as a disruptive force in the manufacturing landscape. This juxtaposition reflects the evolving preferences within the industry.

By Reinforcement Type: Continuous Fiber (Largest) vs. Short Fiber (Fastest-Growing)

Within the US Advanced Composites Market, the reinforcement type segment showcases a diverse distribution among several key players. Continuous Fiber leads the market with a significant share, renowned for its high strength-to-weight ratio and minimal elongation, making it the preferred choice for various aerospace and automotive applications. Conversely, Short Fiber materials are witnessing remarkable growth, appealing to manufacturers looking for flexibility and cost-effective solutions while maintaining performance standards. This changing landscape reflects the evolving preferences of industries aiming to optimize material characteristics such as weight, cost, and mechanical performance.

Reinforcement Type: Continuous Fiber (Dominant) vs. Short Fiber (Emerging)

Continuous Fiber reinforcement dominates the US Advanced Composites Market due to its exceptional performance in applications that demand strength, stiffness, and durability. These materials are integral to sectors such as aerospace, automotive, and construction, leading to increased adoption driven by advancements in processing technologies. On the other hand, Short Fiber reinforcement is emerging as a flexible alternative, ideal for applications requiring quick manufacturing and lower costs. This segment is characterized by its ability to blend with various matrices while providing good performance, thus appealing to industries looking to balance cost with efficiency. The growing demand for lightweight composites across multiple industries is fuelling this dual momentum.

Get more detailed insights about US Advanced Composites Market

Key Players and Competitive Insights

The Advanced Composites Market is characterized by a dynamic competitive landscape, driven by innovation, sustainability, and technological advancements. Key players such as Hexcel Corporation (US), Toray Industries, Inc. (US), and DuPont de Nemours, Inc. (US) are at the forefront, each adopting distinct strategies to enhance their market positioning. Hexcel Corporation (US) focuses on developing high-performance materials for aerospace and automotive applications, while Toray Industries, Inc. (US) emphasizes its commitment to sustainability through the production of eco-friendly composite materials. DuPont de Nemours, Inc. (US) is leveraging its extensive research capabilities to innovate in the field of advanced composites, particularly in the electronics and automotive sectors. Collectively, these strategies contribute to a competitive environment that prioritizes technological advancement and sustainability.

In terms of business tactics, companies are increasingly localizing manufacturing to reduce lead times and enhance supply chain efficiency. This trend is particularly evident in the Advanced Composites Market, which appears to be moderately fragmented, with several key players exerting considerable influence. The collective actions of these companies suggest a shift towards optimizing supply chains and enhancing operational efficiencies, which may lead to a more consolidated market structure over time.

In December 2025, Hexcel Corporation (US) announced a strategic partnership with a leading aerospace manufacturer to develop next-generation composite materials aimed at reducing aircraft weight and improving fuel efficiency. This collaboration is likely to enhance Hexcel's competitive edge by positioning it as a key supplier of innovative materials in the aerospace sector, aligning with the industry's increasing focus on sustainability and performance.

In November 2025, Toray Industries, Inc. (US) unveiled a new line of bio-based composites designed for automotive applications. This initiative not only underscores Toray's commitment to sustainability but also reflects a growing trend within the industry towards the adoption of environmentally friendly materials. The introduction of these products may enable Toray to capture a larger market share as automotive manufacturers seek to meet stringent environmental regulations.

In October 2025, DuPont de Nemours, Inc. (US) expanded its advanced composites portfolio by acquiring a small but innovative company specializing in thermoplastic composites. This acquisition is expected to bolster DuPont's capabilities in high-performance materials, particularly in the electronics sector, where demand for lightweight and durable materials is surging. The strategic move indicates DuPont's intent to strengthen its market position through targeted acquisitions that enhance its technological capabilities.

As of January 2026, the Advanced Composites Market is witnessing trends that emphasize digitalization, sustainability, and the integration of AI technologies. Strategic alliances among key players are shaping the competitive landscape, fostering innovation and collaboration. The shift from price-based competition to a focus on technological differentiation and supply chain reliability is becoming increasingly apparent. Moving forward, companies that prioritize innovation and sustainability are likely to emerge as leaders in this evolving market.

Key Companies in the US Advanced Composites Market include

Future Outlook

US Advanced Composites Market Future Outlook

The US Advanced Composites Market is projected to grow at a 4.94% CAGR from 2024 to 2035, driven by aerospace innovations, automotive lightweighting, and renewable energy applications.

New opportunities lie in:

  • Development of bio-based composite materials for sustainable applications.
  • Integration of advanced manufacturing technologies like 3D printing.
  • Expansion into emerging markets with tailored composite solutions.

By 2035, the market is expected to solidify its position as a leader in innovative composite solutions.

Market Segmentation

US Advanced Composites Market Application Outlook

  • Aerospace
  • Automotive
  • Construction
  • Marine
  • Electronics

US Advanced Composites Market Material Type Outlook

  • Carbon Fiber
  • Glass Fiber
  • Aramid Fiber
  • Natural Fiber
  • Thermoplastic

US Advanced Composites Market End Use Industry Outlook

  • Defense
  • Transportation
  • Energy
  • Consumer Goods
  • Healthcare

US Advanced Composites Market Reinforcement Type Outlook

  • Continuous Fiber
  • Short Fiber
  • Hybrid Fiber
  • Nanocomposites
  • Textile Reinforcement

US Advanced Composites Market Manufacturing Process Outlook

  • Layup
  • Filament Winding
  • Pultrusion
  • Resin Transfer Molding
  • 3D Printing

Report Scope

MARKET SIZE 20247.53(USD Billion)
MARKET SIZE 20257.94(USD Billion)
MARKET SIZE 203512.81(USD Billion)
COMPOUND ANNUAL GROWTH RATE (CAGR)4.94% (2024 - 2035)
REPORT COVERAGERevenue Forecast, Competitive Landscape, Growth Factors, and Trends
BASE YEAR2024
Market Forecast Period2025 - 2035
Historical Data2019 - 2024
Market Forecast UnitsUSD Billion
Key Companies ProfiledHexcel Corporation (US), Toray Industries, Inc. (US), Teijin Limited (US), Mitsubishi Chemical Corporation (US), SABIC Innovative Plastics (US), Solvay S.A. (US), 3M Company (US), DuPont de Nemours, Inc. (US), BASF SE (US)
Segments CoveredApplication, Material Type, End Use Industry, Manufacturing Process, Reinforcement Type
Key Market OpportunitiesGrowing demand for lightweight materials in aerospace and automotive sectors drives innovation in the US Advanced Composites Market.
Key Market DynamicsTechnological advancements drive innovation in the US Advanced Composites Market, enhancing performance and sustainability.
Countries CoveredUS
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