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US Acrylic Fiber Market

ID: MRFR/CnM/16813-HCR
111 Pages
Chitranshi Jaiswal
October 2025

US Acrylic Fiber Market Research Report: By Form (Staple, Filament), By Blending (Wool, Cotton, Others) and By End-Use (Apparel, Household Furnishing, Industrial) - Forecast to 2035

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US Acrylic Fiber Market Summary

As per MRFR analysis, the US acrylic fiber market size was estimated at 661.5 million USD in 2024.. The US acrylic fiber market is projected to grow from 682.8 $ Million in 2025 to 937.62 $ Million by 2035, exhibiting a compound annual growth rate (CAGR) of 3.22% during the forecast period 2025 - 2035.

Key Market Trends & Highlights

The US acrylic fiber market is experiencing a shift towards sustainability and technological innovation.

  • Sustainability initiatives are increasingly shaping production practices in the acrylic fiber market.
  • Technological advancements are enhancing the efficiency and quality of acrylic fiber production.
  • The apparel sector remains the largest segment, while home textiles are emerging as the fastest-growing segment.
  • Rising demand for eco-friendly textiles and growth in the apparel sector are key drivers of market expansion.

Market Size & Forecast

2024 Market Size 661.5 (USD Million)
2035 Market Size 937.62 (USD Million)
CAGR (2025 - 2035) 3.22%

Major Players

Acrylonitrile S.A. (ES), Aditya Birla Group (IN), Toray Industries, Inc. (JP), SABIC (SA), Mitsubishi Chemical Corporation (JP), Formosa Plastics Corporation (TW), China National Chemical Corporation (CN), Reliance Industries Limited (IN)

US Acrylic Fiber Market Trends

The acrylic fiber market is currently experiencing a dynamic phase. This phase is characterized by evolving consumer preferences and technological advancements.. As sustainability becomes a focal point for many industries, the demand for eco-friendly alternatives is on the rise. This shift is prompting manufacturers to explore innovative production methods. These methods aim to reduce environmental impact while maintaining product quality.. Additionally, the versatility of acrylic fibers in various applications, including textiles, automotive, and home furnishings, is contributing to their growing popularity. The market appears to be adapting to these changes. Companies are investing in research and development to enhance the properties of acrylic fibers, such as durability and comfort.. Moreover, The acrylic fiber market is witnessing a significant increase in the use of recycled materials.. This trend aligns with the broader movement towards circular economy practices. In this context, waste is minimized, and resources are reused.. As consumers become more environmentally conscious, the preference for products made from recycled acrylic fibers is likely to grow. This could lead to a transformation in manufacturing processes and supply chains, as companies strive to meet the expectations of a more discerning customer base. Overall, the acrylic fiber market is poised for growth, driven by innovation and a commitment to sustainability.

Sustainability Initiatives

The acrylic fiber market is increasingly focusing on sustainability initiatives. Manufacturers are exploring eco-friendly production methods and materials to meet the rising demand for environmentally responsible products. This trend is likely to influence the entire supply chain, from raw material sourcing to end-product delivery.

Technological Advancements

Technological advancements are playing a crucial role in the acrylic fiber market. Innovations in fiber production techniques are enhancing the quality and performance of acrylic fibers. These improvements may lead to broader applications across various industries, including textiles and automotive.

Recycling and Circular Economy

The emphasis on recycling practices is gaining traction within the acrylic fiber market.. Companies are increasingly utilizing recycled materials in their production processes, responding to consumer demand for sustainable options. This shift could reshape market dynamics by influencing future growth patterns..

Market Segment Insights

By Form: Staple (Largest) vs. Filament (Fastest-Growing)

In the US acrylic fiber market, the segment distribution shows that staple fibers lead with a significant market share. This dominance can be attributed to their extensive application in textiles, automotive upholstery, and home furnishings. Filament fibers, while smaller in market share, are rapidly gaining traction due to their advantages in lightweight materials and durability. The growth trends within this segment indicate that staple fibers will continue to be preferred for traditional applications, whereas filament fibers are experiencing increased demand in innovative textiles and advanced applications. The rise in environmental consciousness is also pushing manufacturers to explore filament fibers, which are often designed for specific end-uses, thereby driving growth in this segment.

Staple: Dominant vs. Filament: Emerging

Staple fibers are known for their versatility and are predominantly used in various industries, making them a dominant force in the market. They offer excellent insulation and comfort in textiles, which aligns well with consumer preferences in clothing and furnishings. In contrast, filament fibers are emerging as a dynamic option, particularly in high-performance applications. They provide superior tensile strength and resistance to wear, appealing to sectors like automotive and industrial textiles. As technological advancements continue, filament fibers are expected to feature prominently in new product developments, catering to specialized needs and enhancing their market position.

By Blending: Cotton (Largest) vs. Wool (Fastest-Growing)

In the US acrylic fiber market, the blending segment showcases varied market share distribution, with Cotton occupying the largest portion due to its widespread availability and diverse applications. Wool follows as a significant component, leveraging its properties for comfort and insulation, while other materials represented in the 'Others' category capture a smaller market share, reflecting niche applications or specific consumer preferences. Over recent years, the growth trends in the blending segment have been driven by innovations in fiber technology and an increasing demand for sustainable materials. The rising consumer preference for eco-friendly options has notably boosted the visibility and application of Wool blends, positioning it as the fastest-growing category amid a competitive market landscape, where Cotton remains dominant due to its established reputation in everyday products.

Cotton (Dominant) vs. Wool (Emerging)

Cotton stands out as the dominant value in the blending segment, characterized by its versatility and comfort, making it the go-to choice for a wide range of applications from apparel to home textiles. The ease of dyeing and finishing further enhances its marketability. In contrast, Wool is emerging as a significant player, appreciated for its natural thermal properties and sustainability. As consumers increasingly seek out environmentally friendly options, Wool blends are experiencing robust growth, driven by the trend towards natural fibers. This juxtaposition highlights Cotton's established dominance while underscoring Wool's rising prominence as a favorable alternative in the blending segment.

By End-Use: Apparel (Largest) vs. Industrial (Fastest-Growing)

The market share distribution in the acrylic fiber segment shows that Apparel constitutes the largest portion, being widely used in various clothing categories and fashion apparel. Household Furnishings also hold a notable share, utilized in upholstery and home decor items, while Industrial applications are emerging but currently represent a smaller percentage of the overall market. In terms of growth trends, the Acrylic Fiber market is witnessing significant expansion in the Industrial segment, driven by increased demand from manufacturers for durable and lightweight materials. The rise in eco-consciousness among consumers is also promoting the use of acrylic fibers in sustainable products, contributing further to the growth of this segment.

Apparel: Dominant vs. Industrial: Emerging

Apparel remains the dominant force in the acrylic fiber sector, renowned for its versatility and widespread use in fashion, outerwear, and athletic clothing. It benefits from a strong brand presence and continuous innovation within the textiles industry. In contrast, the Industrial segment is emerging, as it finds applications in automotive, construction, and technical textile markets. Driven by technological advancements and increasing demand for high-performance materials, this segment is gradually gaining traction, aided by the shift towards more sustainable and efficient manufacturing processes. Both segments are crucial, with Apparel leading the way while Industrial is set to capture more attention and market share in the future.

Get more detailed insights about US Acrylic Fiber Market

Key Players and Competitive Insights

The acrylic fiber market exhibits a dynamic competitive landscape characterized by innovation and strategic partnerships. Key players such as Toray Industries, Inc. (Japan), Aditya Birla Group (India), and Mitsubishi Chemical Corporation (Japan) are actively shaping the market through their operational strategies. Toray Industries, for instance, emphasizes sustainability and technological advancement, focusing on eco-friendly production methods. Aditya Birla Group leverages its extensive supply chain to enhance market penetration, while Mitsubishi Chemical Corporation is investing in digital transformation to optimize its manufacturing processes. Collectively, these strategies foster a competitive environment that prioritizes innovation and operational efficiency.

In terms of business tactics, companies are increasingly localizing manufacturing to reduce lead times and enhance responsiveness to market demands. Supply chain optimization remains a critical focus, as firms seek to mitigate risks and improve cost efficiency. The market structure appears moderately fragmented. Several key players exert influence over pricing and product offerings.. This fragmentation allows for niche players to thrive, while larger corporations leverage their scale to dominate market segments.

In October 2025, Toray Industries, Inc. (Japan) announced a partnership with a leading technology firm to develop advanced acrylic fiber products that incorporate smart textile technology. This strategic move is likely to position Toray at the forefront of innovation, catering to the growing demand for multifunctional textiles in various applications, including sportswear and medical textiles. The integration of smart technology into acrylic fibers could redefine product offerings and enhance customer engagement.

In September 2025, Aditya Birla Group (India) expanded its production capacity by 15% at its manufacturing facility in Gujarat. This expansion is indicative of the company's commitment to meeting rising demand in the North American market. By increasing production capabilities, Aditya Birla Group aims to solidify its market position and respond effectively to customer needs, thereby enhancing its competitive edge.

In August 2025, Mitsubishi Chemical Corporation (Japan) launched a new line of sustainable acrylic fibers made from recycled materials. This initiative aligns with global sustainability trends and reflects the company's strategic focus on environmentally friendly products. By investing in sustainable practices, Mitsubishi Chemical Corporation not only addresses consumer preferences but also positions itself as a leader in the eco-conscious segment of the market.

As of November 2025, the acrylic fiber market is increasingly influenced by trends such as digitalization, sustainability, and the integration of artificial intelligence. Strategic alliances are becoming more prevalent, enabling companies to pool resources and expertise to drive innovation. The competitive landscape is shifting from traditional price-based competition to a focus on technological advancements and supply chain reliability. This evolution suggests that future differentiation will hinge on the ability to innovate and adapt to changing consumer preferences, ultimately reshaping the market dynamics.

Key Companies in the US Acrylic Fiber Market market include

Industry Developments

In recent months, the US Acrylic Fiber Market has shown significant developments, particularly with companies like Celanese and BASF investing in sustainable practices to meet an increasing demand for eco-friendly products. For instance, Celanese recently announced initiatives aimed at reducing its carbon footprint while maintaining production efficiency. Additionally, in April 2023, the Aditya Birla Group expanded its production capabilities in the US, focusing on innovative acrylic fiber solutions. The market is witnessing heightened activity in mergers and acquisitions, specifically with Teijin Limited seeking to acquire certain assets from a competitor to enhance its market reach in May 2023.

There is a growing trend toward sustainability, with companies like Hyosung and Mitsubishi Chemical developing bio-based acrylic fibers to align with environmental regulations. Furthermore, the US Acrylic Fiber Market is projected to grow significantly due to the increasing applications in textiles and automotive sectors, supported by favorable government policies promoting domestic manufacturing. Recent data shows an upward trajectory in market valuation, reflecting the strengthening demand across industries, notably in the apparel sector, where acrylic fibers are favored for their durability and versatility. This market evolution underscores a dynamic landscape for acrylic fiber producers in the US.

Future Outlook

US Acrylic Fiber Market Future Outlook

The acrylic fiber market is projected to grow at a 3.22% CAGR from 2024 to 2035, driven by increasing demand in textiles, automotive, and home furnishings.

New opportunities lie in:

  • Expansion into sustainable acrylic fiber production methods
  • Development of high-performance acrylic fibers for industrial applications
  • Strategic partnerships with textile manufacturers for innovative product lines

By 2035, the acrylic fiber market is expected to achieve robust growth and enhanced market positioning.

Market Segmentation

US Acrylic Fiber Market Form Outlook

  • Staple
  • Filament

US Acrylic Fiber Market End-Use Outlook

  • Apparel
  • Household Furnishing
  • Industrial

US Acrylic Fiber Market Blending Outlook

  • Wool
  • Cotton
  • Others

Report Scope

MARKET SIZE 2024661.5(USD Million)
MARKET SIZE 2025682.8(USD Million)
MARKET SIZE 2035937.62(USD Million)
COMPOUND ANNUAL GROWTH RATE (CAGR)3.22% (2024 - 2035)
REPORT COVERAGERevenue Forecast, Competitive Landscape, Growth Factors, and Trends
BASE YEAR2024
Market Forecast Period2025 - 2035
Historical Data2019 - 2024
Market Forecast UnitsUSD Million
Key Companies Profiled["Acrylonitrile S.A. (ES)", "Aditya Birla Group (IN)", "Toray Industries, Inc. (JP)", "SABIC (SA)", "Mitsubishi Chemical Corporation (JP)", "Formosa Plastics Corporation (TW)", "China National Chemical Corporation (CN)", "Reliance Industries Limited (IN)"]
Segments CoveredForm, Blending, End-Use
Key Market OpportunitiesGrowing demand for sustainable and eco-friendly acrylic fiber alternatives presents a significant market opportunity.
Key Market DynamicsShifts in consumer preferences towards sustainable materials drive innovation in the acrylic fiber market.
Countries CoveredUS

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FAQs

What is the market size of the US Acrylic Fiber Market in 2024?

The US Acrylic Fiber Market is expected to be valued at 661.5 million USD in 2024.

What is the projected market size for the US Acrylic Fiber Market by 2035?

By 2035, the US Acrylic Fiber Market is anticipated to reach a valuation of 936.98 million USD.

What is the expected compound annual growth rate (CAGR) for the US Acrylic Fiber Market from 2025 to 2035?

The expected CAGR for the US Acrylic Fiber Market is 3.216 percent from 2025 to 2035.

Which segments contribute to the US Acrylic Fiber Market's revenue?

The US Acrylic Fiber Market segments into Staple and Filament forms, with both contributing significantly to the overall market value.

What is the value of the Staple segment in the US Acrylic Fiber Market for 2024?

In 2024, the Staple segment of the US Acrylic Fiber Market is valued at 330.0 million USD.

What is the projected value of the Filament segment in 2035?

The Filament segment is expected to be valued at 467.68 million USD by 2035.

Who are the major players in the US Acrylic Fiber Market?

Key players in the US Acrylic Fiber Market include Celanese, Lenzing AG, Aditya Birla Group, and BASF among others.

How is the US Acrylic Fiber Market expected to grow regionally?

The US Acrylic Fiber Market is anticipated to experience steady growth across all regions from 2025 to 2035.

What are the key applications driving the US Acrylic Fiber Market?

Key applications include textile manufacturing, home furnishings, and automotive sectors driving demand in the US Acrylic Fiber Market.

What challenges does the US Acrylic Fiber Market face in its growth?

The US Acrylic Fiber Market faces challenges including fluctuating raw material prices and environmental regulations impacting production.

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