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US 3D Printing Material Market

ID: MRFR/CnM/13709-HCR
100 Pages
Chitranshi Jaiswal
October 2025

US 3D Printing Material Market Research Report: By form (Powder, Filament, Others), By Materials (Metal Powder & Alloys, Titanium & its Alloys, Nickel & its Alloys, Stainless Steel, Aluminum & its Alloys, Precious Metals), By End-User (Automotive, Healthcare, Aerospace & Defense, Consumer Products/Consumer Electronics, Construction), By Technology (FDM, SLS, SLA, DMLS, Others) and By Application (Prototyping, Manufacturing) - Forecast to 2035

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US 3D Printing Material Market Summary

As per Market Research Future analysis, the 3D printing materials market size was estimated at 512.5 USD Million in 2024. The 3d printing-material market is projected to grow from 617.77 USD Million in 2025 to 4000.0 USD Million by 2035, exhibiting a compound annual growth rate (CAGR) of 20.5% during the forecast period 2025 - 2035

Key Market Trends & Highlights

The US 3D printing materials market is experiencing robust growth driven by innovation and demand across various sectors.

  • Sustainability initiatives are increasingly shaping the development of 3D printing materials, reflecting a broader environmental consciousness.
  • Customization and personalization are becoming essential trends, particularly in the healthcare and consumer goods segments.
  • The aerospace sector is witnessing rapid adoption of advanced 3D printing materials, making it one of the largest segments in the market.
  • Technological advancements in 3D printing and increased demand from the healthcare sector are key drivers propelling market growth.

Market Size & Forecast

2024 Market Size 512.5 (USD Million)
2035 Market Size 4000.0 (USD Million)
CAGR (2025 - 2035) 20.54%

Major Players

Stratasys (US), 3D Systems (US), Materialise (BE), EOS (DE), HP (US), BASF (DE), SABIC (SA), Arkema (FR), Formlabs (US)

US 3D Printing Material Market Trends

The 3D printing materials market is currently experiencing a dynamic evolution, driven by advancements in technology and increasing applications across various sectors. The demand for innovative materials is rising, as industries seek to enhance production efficiency and reduce costs. This market is characterized by a diverse range of materials, including polymers, metals, and ceramics, each offering unique properties suitable for specific applications. As manufacturers continue to explore the potential of additive manufacturing, the focus on sustainability and eco-friendly materials is becoming more pronounced. This shift indicates a growing awareness of environmental impacts and a commitment to responsible production practices. In addition, the integration of smart technologies into the 3d printing-material market is noteworthy. The emergence of smart materials that can adapt to environmental changes or possess self-healing properties is gaining traction. This trend suggests a future where materials not only serve functional purposes but also contribute to enhanced performance and longevity. As the market evolves, collaboration between material scientists and engineers is likely to foster further innovation, paving the way for new applications and improved material properties. Overall, the 3d printing-material market appears poised for substantial growth, driven by technological advancements and a commitment to sustainability.

Sustainability Initiatives

The emphasis on sustainability within the 3d printing-material market is becoming increasingly evident. Manufacturers are exploring biodegradable and recyclable materials to minimize environmental impact. This trend reflects a broader commitment to eco-friendly practices, as companies aim to align with consumer preferences for sustainable products.

Smart Material Development

The development of smart materials is a notable trend within the 3d printing-material market. These materials possess unique properties that allow them to respond to external stimuli, enhancing their functionality. This innovation could lead to applications in various fields, including healthcare and aerospace, where performance and adaptability are crucial.

Customization and Personalization

Customization is a growing trend in the 3d printing-material market, driven by consumer demand for tailored solutions. Industries are increasingly utilizing additive manufacturing to create bespoke products that meet specific needs. This shift towards personalization indicates a move away from mass production, allowing for greater flexibility and innovation.

Market Segment Insights

By Form: Powder (Largest) vs. Filament (Fastest-Growing)

The US 3D printing materials market showcases a diverse distribution among its primary form segments. Powder materials currently dominate the market, capturing a significant share due to their versatility and effectiveness in producing high-resolution prints. Filament is also notable, growing rapidly as it becomes accessible to various consumer and industrial applications. In terms of growth trends, the demand for powder materials is driven by advancements in technology and the expansive applications within industries like aerospace and automotive. Conversely, filament materials are emerging as the fastest-growing segment, propelled by their adaptability for home-based and industrial 3D printing, catering to an increasing number of hobbyists and manufacturers prioritizing cost-effective solutions.

Powder (Dominant) vs. Filament (Emerging)

Powder materials are the cornerstone of the US 3d printing-material market, known for their ability to produce complex geometries and intricate details. They are widely utilized in sectors such as automotive, aerospace, and medical, providing unmatched quality and precision. In contrast, filament materials are increasingly recognized as an emerging force within the market. Their ease of use and affordability make them attractive for various applications, including prototyping and small-scale production. As innovation continues in both segments, the competition intensifies, positioning filament to capture a larger share while maintaining quality standards comparable to powder.

By Material: Metal Powder & Alloys (Largest) vs. Titanium & its Alloys (Fastest-Growing)

In the US 3D printing materials market, the material segment is prominently defined by Metal Powder & Alloys, accounting for the largest market share due to robust applications across various industries including aerospace, automotive, and medical sectors. This segment is followed by Titanium & its Alloys which, while smaller, is witnessing a rapid increase in demand owing to its unique properties such as high strength-to-weight ratio and corrosion resistance. The growth trends reflect a shift toward advanced manufacturing technologies, with an emphasis on lightweight and high-performance materials. The demand for Titanium & its Alloys is particularly driven by innovations in aerospace applications, which require durable and efficient materials. In contrast, the steady growth of Stainless Steel and Aluminum & its Alloys is bolstered by their broad applicability in both consumer and industrial markets, indicating a balanced demand across various materials in the sector.

Metal Powder & Alloys (Dominant) vs. Titanium & its Alloys (Emerging)

Metal Powder & Alloys have established dominance within the US 3d printing-material market due to their versatility and performance in 3D printing technologies. They are widely used in producing complex geometries and intricate designs across multiple sectors. On the other hand, Titanium & its Alloys are emerging as a key player with significant potential for growth, particularly in aerospace and medical applications where lightweight and strong materials are essential. Their high mechanical properties and biocompatibility contribute to their increasing adoption. While Metal Powders provide a broad scope of material functionalities, Titanium's specialized applications are expanding, indicating a vibrant landscape of opportunities and innovation in material selection.

By End-User: Healthcare (Largest) vs. Automotive (Fastest-Growing)

In the US 3D printing materials market, the end-user segments showcase a diverse distribution of market share. Notably, healthcare currently dominates, leveraging advancements in medical technology and personalized solutions. Automotive follows, employing 3D printing for rapid prototyping and bespoke parts manufacturing. Other segments like aerospace and defense show strong interest, while consumer products and construction are also contributing to the market, although at a slower pace. Growth trends within these segments reflect increased adoption of 3D printing technologies driven by cost-effectiveness, customization, and innovation. The healthcare sector is significantly pushing for research and development in bioprinting and prosthetics. Meanwhile, the automotive sector is evolving quickly, highlighting potential for further market expansion as manufacturers embrace these technologies for improved efficiency and product variety.

Healthcare: Dominant vs. Automotive: Emerging

The healthcare segment stands as the dominant player in the US 3d printing-material market, primarily due to its focus on creating patient-specific solutions like implants and prosthetics. The ability to produce intricate designs with biocompatible materials has led to this dominance, fostering collaborations between medical professionals and manufacturers. On the other hand, the automotive sector is recognized as an emerging yet rapidly advancing player, exploiting 3D printing to produce lightweight components and streamlining production processes. As automotive design becomes more intricate and the demand for rapid prototyping increases, the sector is gaining momentum, significantly contributing to the market growth. Each segment demonstrates unique characteristics that cater to specific needs, driving innovation within the market.

Get more detailed insights about US 3D Printing Material Market

Key Players and Competitive Insights

The 3D printing-material market is currently characterized by a dynamic competitive landscape, driven by technological advancements and increasing demand across various sectors, including aerospace, automotive, and healthcare. Major players such as Stratasys (US), 3D Systems (US), and HP (US) are at the forefront, each adopting distinct strategies to enhance their market positioning. Stratasys (US) focuses on innovation through the development of advanced materials and software solutions, while 3D Systems (US) emphasizes strategic partnerships to expand its product offerings. HP (US) is leveraging its expertise in digital printing to penetrate the 3D materials market, indicating a trend towards cross-industry collaboration that shapes the competitive environment.

In terms of business tactics, companies are increasingly localizing manufacturing to reduce lead times and optimize supply chains. The market appears moderately fragmented, with a mix of established players and emerging startups. This structure allows for a diverse range of materials and technologies, fostering competition that drives innovation. The collective influence of key players is significant, as they invest in research and development to create high-performance materials that meet the evolving needs of various industries.

In October 2025, Stratasys (US) announced a partnership with a leading aerospace manufacturer to develop specialized materials for lightweight components. This collaboration is strategically important as it not only enhances Stratasys's product portfolio but also positions the company as a key player in the aerospace sector, which is increasingly adopting 3D printing technologies for production efficiency.

In September 2025, 3D Systems (US) launched a new line of bio-compatible materials aimed at the healthcare sector. This move is indicative of the company's commitment to innovation and addresses the growing demand for personalized medical solutions. By focusing on bioprinting applications, 3D Systems (US) is likely to capture a significant share of the healthcare market, which is rapidly evolving towards more customized treatments.

In August 2025, HP (US) unveiled a new 3D printing platform that integrates AI-driven analytics to optimize material usage and reduce waste. This initiative reflects a broader trend towards sustainability in the 3D printing-material market. By enhancing operational efficiency and minimizing environmental impact, HP (US) is positioning itself as a leader in sustainable practices, which is becoming increasingly important to consumers and businesses alike.

As of November 2025, current competitive trends are heavily influenced by digitalization, sustainability, and the integration of AI technologies. Strategic alliances are shaping the landscape, enabling companies to pool resources and expertise to drive innovation. The shift from price-based competition to a focus on technological advancement and supply chain reliability is evident. Moving forward, competitive differentiation will likely hinge on the ability to innovate and adapt to changing market demands, with a strong emphasis on developing sustainable and efficient solutions.

Key Companies in the US 3D Printing Material Market market include

Industry Developments

The US 3D Printing Material Market has seen notable developments recently, particularly with advancements made by companies such as Nexa3D, Markforged, Carbon, and BASF. In August 2023, Nexa3D introduced its new high-performance photopolymer materials aimed at enhancing efficiency and sustainability, reflecting the industry’s shift towards eco-friendly solutions. Markforged and Carbon have also been active, focusing on improving the mechanical properties of their materials to better serve industries like aerospace and automotive. In terms of mergers and acquisitions, August 2023 marked the acquisition of software company Materialise by a strategic partner to bolster 3D printing capabilities.

The market has been positively impacted by a growth rate of approximately 25% year-on-year due to increasing investment in Research and Development, as reported by the US Department of Commerce. Significant events from the last couple of years include the introduction of new sustainable bio-based materials and innovations that improve material strength, which have transformed both production processes and applications across various sectors. Furthermore, companies like HP and Stratasys have been expanding their product lines, thereby fueling demand and expanding their market share significantly.

Future Outlook

US 3D Printing Material Market Future Outlook

The 3D printing-material market is projected to grow at a 20.54% CAGR from 2024 to 2035, driven by technological advancements, increased adoption in various industries, and sustainability initiatives.

New opportunities lie in:

  • Development of bio-based filament materials for eco-friendly printing solutions.
  • Expansion of customized material offerings for niche applications in aerospace.
  • Implementation of subscription models for on-demand material supply services.

By 2035, the market is expected to achieve substantial growth, driven by innovation and diverse applications.

Market Segmentation

US 3D Printing Material Market Form Outlook

  • Powder
  • Filament
  • Others

US 3D Printing Material Market End-User Outlook

  • Automotive
  • Healthcare
  • Aerospace & Defense
  • Consumer Products/Consumer Electronics
  • Construction
  • Others

US 3D Printing Material Market Material Outlook

  • Metal Powder & Alloys
  • Titanium & its Alloys
  • Nickel & its Alloys
  • Stainless Steel
  • Aluminum & its Alloys
  • Precious Metals
  • Others

Report Scope

MARKET SIZE 2024512.5(USD Million)
MARKET SIZE 2025617.77(USD Million)
MARKET SIZE 20354000.0(USD Million)
COMPOUND ANNUAL GROWTH RATE (CAGR)20.54% (2024 - 2035)
REPORT COVERAGERevenue Forecast, Competitive Landscape, Growth Factors, and Trends
BASE YEAR2024
Market Forecast Period2025 - 2035
Historical Data2019 - 2024
Market Forecast UnitsUSD Million
Key Companies Profiled["Stratasys (US)", "3D Systems (US)", "Materialise (BE)", "EOS (DE)", "HP (US)", "BASF (DE)", "SABIC (SA)", "Arkema (FR)", "Formlabs (US)"]
Segments CoveredForm, Material, End-User
Key Market OpportunitiesGrowing demand for sustainable materials in the 3d printing-material market presents significant opportunities for innovation.
Key Market DynamicsTechnological advancements drive innovation in materials, enhancing performance and expanding applications in the 3D printing sector.
Countries CoveredUS

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FAQs

What is the expected market size of the US 3D Printing Material Market in 2024?

The US 3D Printing Material Market is expected to be valued at 512.5 million USD in 2024.

How much is the US 3D Printing Material Market anticipated to grow by 2035?

By 2035, the US 3D Printing Material Market is anticipated to reach a value of 6456.0 million USD.

What is the projected compound annual growth rate (CAGR) for the US 3D Printing Material Market from 2025 to 2035?

The projected CAGR for the US 3D Printing Material Market from 2025 to 2035 is 25.9%.

Which segment of the US 3D Printing Material Market is expected to have the largest market share in 2024?

In 2024, the Filament segment is expected to have the largest market share, valued at 250.0 million USD.

What will the market value for the Powder segment of the US 3D Printing Material Market be in 2035?

The Powder segment is projected to reach a market value of 2100.0 million USD by 2035.

Who are the major players in the US 3D Printing Material Market?

Major players in the market include Nexa3D, Markforged, BASF, and Carbon, among others.

What is the expected market value for the Others segment by 2035?

The Others segment is expected to be valued at 1106.0 million USD by 2035.

What applications are driving growth in the US 3D Printing Material Market?

Key applications driving growth include aerospace, automotive, and healthcare sectors.

How are current global scenarios affecting the US 3D Printing Material Market?

Current global scenarios are leading to increased demand for innovative manufacturing solutions in the market.

What growth opportunities exist for the US 3D Printing Material Market in the coming years?

Emerging technologies and customized solutions represent significant growth opportunities for the market.

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