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    Submerged Arc Welding Market

    ID: MRFR/CO/26447-HCR
    111 Pages
    Snehal Singh
    September 2025

    Submerged Arc Welding Market Research Report By Process (Automatic, Semi-automatic), By Application (Shipbuilding, Fabrication, Heavy Equipment Manufacturing, Power Generation, Automotive), By Material (Alloy Steel, Carbon Steel, Stainless Steel), By Wire Diameter (Less than 1.2 mm, 1.2 to 2.4 mm, 2.4 to 4 mm, More than 4 mm) and By Regional (North America, Europe, South America, Asia Pacific, Middle East and Africa) - Forecast to 2034

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    Submerged Arc Welding Market Research Report — Global Forecast till 2034 Infographic
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    Submerged Arc Welding Market Summary

    The Global Submerged Arc Welding Market is projected to grow from 13.7 USD Billion in 2024 to 19.9 USD Billion by 2035.

    Key Market Trends & Highlights

    Submerged Arc Welding Key Trends and Highlights

    • The market is expected to experience a compound annual growth rate (CAGR) of 3.43 percent from 2025 to 2035.
    • By 2035, the market valuation is anticipated to reach 19.9 USD Billion, indicating robust growth potential.
    • In 2024, the market is valued at 13.7 USD Billion, reflecting a solid foundation for future expansion.
    • Growing adoption of submerged arc welding technology due to increased demand for high-quality welding solutions is a major market driver.

    Market Size & Forecast

    2024 Market Size 13.7 (USD Billion)
    2035 Market Size 19.9 (USD Billion)
    CAGR (2025-2035) 3.43%

    Major Players

    Lincoln Electric, ESAB, Castolin Eutec, AGA Gas, Parker Hannifin, ThyssenKrupp AG, Harris Products Group, Air Liquide, Fronius, Welding Industries of America (WIA), Praxair Surface Technologies, Hobart Brothers, Messer Group, Miller Electric Mfg. LLC

    Submerged Arc Welding Market Trends

    The need for submerged arc welding (SAW) is growing in industries such as automotive, shipbuilding, and civil engineering, and this, too, is fueling the increase in the SAW market across the world. Apart from this, the increased adoption of high-strength steels and the desire for more welding efficiency and productivity are also among the factors adding to growth in the market.

    The lateral development of new technologies such as narrow gap welding or flux-cored wires, has paved the way to obtain high welding quality, low welding duration, and low production costs. These innovations are likely to be additional growth applications in the market in the near future.

    In addition, increase in SAW process adoption, owing to growing environmental awareness and tough regulations, since it generates lower levels of welding smoke and toxic fumes when compared with other welding techniques. This factor is expected to enhance market demand in industries where there are strict eco-friendly practices required.

    The Global Submerged Arc Welding Market is poised for growth, driven by advancements in automation and increasing demand for high-quality welding processes across various industries.

    U.S. Department of Commerce

    Submerged Arc Welding Market Drivers

    Market Growth Projections

    The Global Submerged Arc Welding Market Industry is poised for substantial growth, with projections indicating a market value of 13.7 USD Billion in 2024 and an anticipated increase to 19.9 USD Billion by 2035. This growth trajectory suggests a compound annual growth rate (CAGR) of 3.43% from 2025 to 2035. Factors contributing to this expansion include rising demand from various sectors such as construction, shipbuilding, and automotive manufacturing, as well as advancements in welding technology. The market's evolution reflects the increasing reliance on submerged arc welding as a preferred method for achieving high-quality welds in diverse applications.

    Expansion of Automotive Manufacturing

    The automotive manufacturing sector significantly drives the Global Submerged Arc Welding Market Industry, as submerged arc welding is employed in producing various vehicle components. The increasing production of electric vehicles and the need for lightweight materials necessitate advanced welding techniques that ensure structural integrity and performance. As automotive manufacturers seek to enhance production efficiency and meet stringent safety standards, the adoption of submerged arc welding is likely to rise. This trend indicates a robust market outlook, as the automotive industry continues to evolve and innovate, further solidifying the role of submerged arc welding in vehicle manufacturing.

    Increasing Focus on Energy Efficiency

    Energy efficiency remains a critical concern across various industries, impacting the Global Submerged Arc Welding Market Industry. As companies strive to reduce energy consumption and minimize environmental impact, the demand for welding processes that offer energy-efficient solutions is growing. Submerged arc welding, known for its low energy consumption compared to other welding methods, is increasingly favored. This trend aligns with global sustainability goals, prompting industries to adopt practices that contribute to energy savings. The shift towards energy-efficient technologies is expected to bolster the market, as organizations prioritize sustainable operations in their welding processes.

    Growing Demand from Shipbuilding Industry

    The shipbuilding industry significantly influences the Global Submerged Arc Welding Market Industry, as submerged arc welding is extensively utilized in constructing large vessels. The method's ability to produce strong and reliable welds is crucial for ensuring the structural integrity of ships. With the global shipping industry expanding, driven by increased trade and transportation needs, the demand for submerged arc welding is likely to rise. This sector's growth is expected to contribute to the market reaching 19.9 USD Billion by 2035, highlighting the importance of this welding technique in meeting the rigorous standards of shipbuilding.

    Technological Advancements in Welding Equipment

    Technological innovations play a pivotal role in shaping the Global Submerged Arc Welding Market Industry. The introduction of advanced welding equipment, such as automated systems and improved fluxes, enhances the efficiency and quality of welding processes. These advancements not only reduce operational costs but also minimize the risk of defects, thereby increasing productivity. As industries seek to optimize their operations, the adoption of these technologies is likely to rise. The market is expected to grow at a CAGR of 3.43% from 2025 to 2035, driven by continuous improvements in welding technology that cater to diverse industrial applications.

    Rising Demand in Construction and Infrastructure

    The Global Submerged Arc Welding Market Industry experiences a surge in demand driven by the construction and infrastructure sectors. As urbanization accelerates, the need for robust and durable structures increases, leading to a higher adoption of submerged arc welding techniques. This method is favored for its efficiency and ability to produce high-quality welds, particularly in large-scale projects such as bridges and buildings. The market is projected to reach 13.7 USD Billion in 2024, reflecting the growing reliance on advanced welding technologies to meet construction demands. The emphasis on infrastructure development in emerging economies further propels this trend, indicating a sustained growth trajectory.

    Market Segment Insights

    Submerged Arc Welding Market Process Insights

    The Global Submerged Arc Welding (SAW) Market segmentation is driven by process, in which automatic and semi-automatic welding dominate due to their advantages. Automatic SAW is gaining rapid adoption owing to its high efficiency and productivity. In 2023, the automatic segment held a larger revenue share compared to semi-automatic, primarily due to its wide application in high-volume production industries such as automotive and shipbuilding.

    Semi-automatic SAW, on the other hand, is preferred in smaller workshops and for applications requiring flexibility and portability.The Submerged Arc Welding Market revenue is projected to reach USD 13.52 billion in 2024 and is expected to exhibit a CAGR of 3.8% during the forecast period (2024-2030). The increasing demand for SAW in various industries, including construction, automotive, and shipbuilding, is driving the growth of the market. SAW offers several advantages over other welding processes, such as high deposition rates, deep penetration, and minimal spatter, which makes it suitable for a wide range of applications.

    The market is further supported by technological advancements and the development of new welding consumables and equipment.The Asia Pacific region is expected to remain the dominant market for SAW due to the presence of major shipbuilding and manufacturing hubs in countries such as China, Japan, and South Korea. The region is also witnessing significant growth in the construction sector, which is further fueling the demand for SAW. North America and Europe are other key markets for SAW, with a strong presence in the automotive and manufacturing industries.

    The growing demand for automated welding solutions in these regions is expected to drive the adoption of automatic SAW systems.

    Source: Primary Research, Secondary Research, Market Research Future Database and Analyst Review

    Submerged Arc Welding Market Application Insights

    The Submerged Arc Welding Market is segmented into various applications, including shipbuilding, fabrication, heavy equipment manufacturing, power generation, and automotive. Among these, shipbuilding is expected to hold the largest market share in the coming years due to the increasing demand for new ships and the need for repair and maintenance of existing vessels. The fabrication sector is also expected to witness significant growth, driven by the rising construction activities in various industries.

    The heavy equipment manufacturing industry is another key application segment, with increasing demand for welded components in construction machinery, mining equipment, and agricultural machinery.The power generation industry is also a major consumer of submerged arc welding, as it is used in the construction and maintenance of power plants. Lastly, the automotive industry is expected to contribute to the growth of the submerged arc welding market, with increasing demand for welded components in vehicles.

    Submerged Arc Welding Market Material Insights

    The Submerged Arc Welding Market is segmented by Material into Alloy Steel, Carbon Steel, and Stainless Steel. Among these, the Carbon Steel segment held the largest market share of 42.3% in 2023. The growth of this segment can be attributed to the increasing demand for carbon steel in various industries such as construction, automotive, and shipbuilding. The Stainless-Steel segment is expected to witness the fastest growth during the forecast period, owing to its excellent corrosion resistance and strength properties.

    The Alloy Steel segment is also expected to grow at a significant rate due to its high strength and wear resistance properties.

    Submerged Arc Welding Market Wire Diameter Insights

    The Wire Diameter segment is a crucial aspect of the Submerged Arc Welding Market, influencing market growth and industry dynamics. In 2024, the 'Less than 1.2 mm' segment held a significant market share due to its extensive use in thin metal fabrication and precision welding applications. The '1.2 to 2.4 mm' segment is projected to witness steady growth, driven by its versatility in various industrial sectors, including automotive, shipbuilding, and construction.

    The '2.4 to 4 mm' segment caters to heavy-duty welding applications and is expected to maintain a stable market presence.The 'More than 4 mm' segment holds a niche position, primarily serving specialized industries with high-volume welding requirements. Overall, the Wire Diameter segment offers a diverse range of options to meet the specific needs of different welding applications, contributing to the Submerged Arc Welding Market revenue and segmentation.

    Get more detailed insights about Submerged Arc Welding Market Research Report — Global Forecast till 2034

    Regional Insights

    The Submerged Arc Welding Market is segmented into North America, Europe, Asia-Pacific, South America, and MEA. North America is the largest market for Submerged Arc Welding, followed by Europe and Asia-Pacific. The growth of the Submerged Arc Welding market in North America is attributed to the increasing demand for welding in the automotive, construction, and shipbuilding industries. The European market is also expected to grow significantly due to the increasing demand for welding in the automotive and construction industries.

    The Asia-Pacific market is expected to grow at the highest CAGR during the forecast period.The growth of the Submerged Arc Welding market in Asia-Pacific is attributed to the increasing demand for welding in the automotive, construction, and shipbuilding industries. The South American and MEA markets are expected to grow at a moderate pace during the forecast period.

    Submerged Arc Welding Market Regional Insights

    Source: Primary Research, Secondary Research, Market Research Future Database and Analyst Review

    Key Players and Competitive Insights

    Principal companies in the Submerged Arc Welding Market industry are emphasizing an increase in their global presence and portfolio of products to meet the requirements of customers for advanced welding solutions. The market for submerged arc welding is driven by different factors, which include an increase in the requirement for automation of the manufacturing processes and the formulation of stringent regulatory guidelines for maintaining the quality of welding. In addition to this, an increase in the use of advanced materials is creating growth opportunities for the market players in the submerged arc welding market.

    The development of the Submerged Arc Welding Market facility is providing advancement in the quality of the welding process and is increasing the demand for this technology across various geographies. A few major competitors in the Submerged Arc Welding Market include a mix of global market leaders as well as regional welding machinery manufacturers. Some of the common strategies followed by the players in the industry are establishing partnerships and creating value-based acquisitions.

    A prominent player in the Submerged Arc Welding Market is Lincoln Electric, which provides a complete and seamless submerged arc welding system along with consumables. This facility includes providing solutions to different industries and focuses primarily on innovation and solutions for the customers. There exists a better opportunity for the company to capitalize on the market growth since Lincoln Electric realizes that the development of its product portfolio should be coupled with advancement in the technology of the product. The development of next-generation machines is expected to drive the growth in the market.

    In addition to this, the company has existing facilities in different parts of the world and maintains distribution networks to cater to the various customer requirements across different industries.Another primary competitor in the Submerged Arc Welding Market is ESAB, which is a global market leader in welding equipment, consumables and automation systems for a range of applications such as equipment for heavy fabrication, material pressure vessels and pipelines. ESAB invests heavily in research and development of welding technologies to develop products that are safe and improve productivity.

    ESAB has a number of manufacturing units throughout the world and also has a distribution network, which develops, markets and sells its products across different regions. ESAB has a vast range of submerged arc welding equipment and consumables for shipbuilding applications, and it is expected that the company will continue to invest highly in the research and development of new welding products to maintain its position in the Submerged Arc Welding Market.

    Key Companies in the Submerged Arc Welding Market market include

    Industry Developments

    Rising demand for SAW in shipbuilding, construction, and automotive industries is driving market growth. Additionally, the increasing adoption of advanced SAW techniques, such as narrow gap welding and tandem SAW, is expected to fuel market expansion. The market is witnessing the emergence of new technologies, such as virtual reality (VR) and augmented reality (AR), which offer remote assistance and training for SAW operators, enhancing productivity and safety. Key players in the market include Lincoln Electric, ESAB, Voestalpine Bhler Welding, and The Harris Products Group.

    Recent developments include ESAB's launch of a new SAW system, Aristo Tech 500, designed for high-speed welding applications, and Lincoln Electric's acquisition of Baker Industries to expand its SAW product portfolio.

    Future Outlook

    Submerged Arc Welding Market Future Outlook

    The Submerged Arc Welding Market is projected to grow at a 3.43% CAGR from 2024 to 2035, driven by advancements in automation, increasing demand in construction, and rising energy sector investments.

    New opportunities lie in:

    • Invest in automation technologies to enhance welding efficiency and precision.
    • Develop eco-friendly welding materials to meet sustainability demands.
    • Expand service offerings in emerging markets to capture new customer segments.

    By 2035, the Submerged Arc Welding Market is expected to achieve robust growth, reflecting evolving industry needs and technological advancements.

    Market Segmentation

    Submerged Arc Welding Market Process Outlook

    • Automatic

    Submerged Arc Welding Market Material Outlook

    • Alloy Steel

    Submerged Arc Welding Market Regional Outlook

    • North America

    Submerged Arc Welding Market Application Outlook

    • Shipbuilding

    Submerged Arc Welding Market Wire Diameter Outlook

    • Less than 1.2 mm

    Report Scope

    Report Attribute/Metric Details
    Market Size 2024 13.72 (USD Billion)
    Market Size 2025 14.18 (USD Billion)
    Market Size 2034 19.15 (USD Billion)
    Compound Annual Growth Rate (CAGR) 3.4% (2025 - 2034)
    Report Coverage Revenue Forecast, Competitive Landscape, Growth Factors, and Trends
    Base Year 2024
    Market Forecast Period 2025 - 2034
    Historical Data 2020 - 2024
    Market Forecast Units USD Billion
    Key Companies Profiled Castolin Eutec, AGA Gas AB, Parker Hannifin, ESAB, ThyssenKrupp AG, Harris Products Group, Air Liquide, Fronius, Welding Industries of America (WIA), Praxair Surface Technologies, Lincoln Electric, Hobart Brothers, Messer Group, Miller Electric Mfg. LLC
    Segments Covered Process, Application, Material, Wire Diameter, Regional
    Key Market Opportunities Growing infrastructure, rising demand for high-strength welds, technological advancements shipbuilding industry and expanding energy sector
    Key Market Dynamics Rising infrastructure development, increasing automation, growing demand for high-quality welds, advancements in technology and fluctuating raw material prices
    Countries Covered North America, Europe, APAC, South America, MEA

    Market Highlights

    Author
    Snehal Singh
    Assistant Manager - Research

    High acumen in analyzing complex macro & micro markets with more than 6 years of work experience in the field of market research. By implementing her analytical skills in forecasting and estimation into market research reports, she has expertise in Packaging, Construction, and Equipment domains. She handles a team size of 20-25 resources and ensures smooth running of the projects, associated marketing activities, and client servicing.

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    FAQs

    What is the expected market size of the Submerged Arc Welding Market in 2025?

    The Submerged Arc Welding Market is expected to reach USD 12.83 billion in 2025.

    What is the projected CAGR of the Submerged Arc Welding Market from 2025 to 2034?

    The Submerged Arc Welding Market is projected to grow at a CAGR of 5.3% from 2025 to 2034.

    Which region is expected to hold the largest share of the Submerged Arc Welding Market in 2025?

    14.18

    What are the key applications of Submerged Arc Welding?

    Key applications of Submerged Arc Welding include shipbuilding, construction, and heavy machinery manufacturing.

    Who are the key competitors in the Submerged Arc Welding Market?

    Key competitors in the Submerged Arc Welding Market include Lincoln Electric, ESAB, and Voestalpine Bhler Welding.

    What is the expected market size of the Submerged Arc Welding Market in 2034?

    The Submerged Arc Welding Market is expected to reach USD 19.15 billion by 2034.

    What are the factors driving the growth of the Submerged Arc Welding Market?

    Factors driving the growth of the Submerged Arc Welding Market include increasing demand from the shipbuilding industry and growing construction activities.

    What are the challenges faced by the Submerged Arc Welding Market?

    Challenges faced by the Submerged Arc Welding Market include fluctuating raw material prices and competition from other welding technologies.

    What are the opportunities for growth in the Submerged Arc Welding Market?

    Opportunities for growth in the Submerged Arc Welding Market include the development of new technologies and the expansion of the market into new regions.

    What are the key trends in the Submerged Arc Welding Market?

    Key trends in the Submerged Arc Welding Market include the adoption of automation and the increasing use of robotics.

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