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Steel Powder Market

ID: MRFR/CnM/27895-HCR
100 Pages
Sejal Akre
October 2025

Steel Powder Market Research Report By Production Method (Atomization, Reduction, Electrolysis), By Particle Size (Fine (50 microns), Medium (50-500 microns), Coarse (>500 microns)), By Application (Additive Manufacturing, Powder Metallurgy, Welding and Hardfacing, Other Industrial Applications), By Form (Powder, Paste, Pre-alloyed Powder), By Grade (Low Alloy, Medium Alloy, High Alloy, Stainless Steel) and By Regional (North America, Europe, South America, Asia Pacific, Middle East and Africa) - Forecast to 2035

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Steel Powder Market Summary

As per MRFR analysis, the Steel Powder Market Size was estimated at 22.31 USD Billion in 2024. The Steel Powder industry is projected to grow from 23.32 USD Billion in 2025 to 36.32 USD Billion by 2035, exhibiting a compound annual growth rate (CAGR) of 4.53 during the forecast period 2025 - 2035.

Key Market Trends & Highlights

The Steel Powder Market is experiencing robust growth driven by sustainability and technological advancements.

  • North America remains the largest market for steel powder, driven by its established manufacturing base.
  • Asia-Pacific is emerging as the fastest-growing region, fueled by rapid industrialization and urbanization.
  • The atomization segment holds the largest market share, while the reduction segment is witnessing the fastest growth due to increasing demand for specialized applications.
  • Key market drivers include rising demand in additive manufacturing and growth in electric vehicle production, highlighting the industry's shift towards sustainability.

Market Size & Forecast

2024 Market Size 22.31 (USD Billion)
2035 Market Size 36.32 (USD Billion)
CAGR (2025 - 2035) 4.53%

Major Players

Höganäs AB (SE), GKN Powder Metallurgy (GB), Carpenter Technology Corporation (US), Mitsubishi Materials Corporation (JP), Rio Tinto Group (GB), BASF SE (DE), AMETEK Inc. (US), Eramet SA (FR), Sandvik AB (SE)

Steel Powder Market Trends

The Steel Powder Market is currently experiencing a dynamic evolution, driven by advancements in manufacturing technologies and increasing applications across various industries. The demand for steel powder is notably rising in sectors such as automotive, aerospace, and construction, where its properties enhance product performance and durability. Furthermore, the growing emphasis on sustainability and recycling is influencing production methods, leading to innovations that reduce waste and energy consumption. As industries seek to optimize their processes, the Steel Powder Market is poised for substantial growth, reflecting a shift towards more efficient and environmentally friendly practices. In addition, the Steel Powder Market is witnessing a diversification of product offerings, with manufacturers focusing on developing specialized powders tailored to specific applications. This trend is indicative of a broader movement towards customization in manufacturing, where companies aim to meet the unique needs of their clients. The integration of advanced technologies, such as additive manufacturing, is also reshaping the landscape, allowing for more complex designs and reducing material waste. Overall, the Steel Powder Market appears to be on a trajectory of innovation and expansion, driven by both technological advancements and evolving consumer preferences.

Sustainability Initiatives

The Steel Powder Market is increasingly influenced by sustainability initiatives, as manufacturers adopt eco-friendly practices. This trend reflects a growing awareness of environmental impacts, prompting companies to explore recycling and waste reduction strategies. Such initiatives not only enhance brand reputation but also align with global efforts towards sustainable development.

Technological Advancements

Technological advancements are reshaping the Steel Powder Market, with innovations in production techniques and applications. The rise of additive manufacturing is particularly noteworthy, as it allows for the creation of complex geometries and reduces material waste. This evolution is likely to drive demand for high-quality steel powders tailored for specific uses.

Customization and Specialization

Customization and specialization are becoming prominent trends within the Steel Powder Market. Manufacturers are increasingly focusing on developing tailored products to meet the diverse needs of various industries. This shift towards specialized offerings indicates a broader trend in manufacturing, where adaptability and precision are paramount.

Steel Powder Market Drivers

Expansion of Construction Activities

The Steel Powder Market is benefiting from the expansion of construction activities across various regions. With urbanization and infrastructure development gaining momentum, the demand for high-performance materials is increasing. Steel powders are utilized in various applications, including the production of construction equipment and structural components. In 2025, the construction sector is projected to grow at a rate of 5% annually, further driving the need for steel powders. This growth is indicative of a broader trend towards using advanced materials that offer enhanced strength and durability, positioning the Steel Powder Market favorably in the evolving construction landscape.

Growth in Electric Vehicle Production

The Steel Powder Market is poised for growth, largely driven by the increasing production of electric vehicles (EVs). As automakers shift towards sustainable transportation solutions, the demand for lightweight and high-strength materials, such as steel powders, is on the rise. In 2025, the EV market is expected to surpass 10 million units sold, creating a significant need for advanced materials that enhance vehicle performance and efficiency. Steel powders are particularly advantageous in the production of components that require high durability and reduced weight. This trend indicates a robust future for the Steel Powder Market as it aligns with the evolving automotive landscape.

Rising Demand in Additive Manufacturing

The Steel Powder Market is experiencing a notable surge in demand due to the increasing adoption of additive manufacturing techniques, particularly in sectors such as aerospace and automotive. This method allows for the production of complex geometries that traditional manufacturing cannot achieve. As of 2025, the additive manufacturing market is projected to reach a valuation of approximately 30 billion USD, with steel powders being a critical component. The versatility of steel powders in producing lightweight yet strong components is driving manufacturers to invest in this technology. Consequently, the Steel Powder Market is likely to witness substantial growth as more companies integrate additive manufacturing into their production processes.

Technological Innovations in Powder Metallurgy

The Steel Powder Market is witnessing a transformation due to technological innovations in powder metallurgy. Advances in production techniques, such as atomization and sintering, are enhancing the quality and performance of steel powders. These innovations allow for the creation of powders with tailored properties, catering to specific applications in various industries. As of 2025, the market for powder metallurgy is expected to grow significantly, driven by the need for high-performance materials in sectors like aerospace, automotive, and medical. This trend suggests that the Steel Powder Market will continue to evolve, adapting to the demands of modern manufacturing processes.

Increased Focus on Recycling and Sustainability

The Steel Powder Market is increasingly influenced by a focus on recycling and sustainability. As industries strive to reduce their carbon footprint, the demand for recycled steel powders is on the rise. This shift is not only environmentally beneficial but also economically advantageous, as recycled materials often reduce production costs. In 2025, the market for recycled steel is projected to grow, reflecting a broader trend towards sustainable practices in manufacturing. The Steel Powder Market is likely to benefit from this emphasis on sustainability, as companies seek to incorporate recycled materials into their production processes, aligning with global sustainability goals.

Market Segment Insights

By Production Method: Atomization (Largest) vs. Reduction (Fastest-Growing)

In the Steel Powder Market, the production method segment is divided into three primary categories: Atomization, Reduction, and Electrolysis. Atomization holds the largest market share, favored for its ability to produce high-purity steel powders with uniform particle sizes. Reduction, while currently smaller, exhibits rapid growth due to increasing demand for cost-effective methods and high-performance materials in various applications. Electrolysis, on the other hand, is emerging but remains less significant in terms of overall market share.

Production Method: Atomization (Dominant) vs. Reduction (Emerging)

Atomization is recognized as the dominant production method, enabling manufacturers to create steel powders that meet stringent quality and performance requirements. Its process involves converting molten steel into fine particles, ensuring consistency in size and composition. Conversely, Reduction serves as an emerging method, leveraging advancements in technology to provide alternative pathways for steel powder production. This method primarily focuses on reducing metal oxides to create fine powders and is gaining traction in industries striving for sustainable practices. As both methods evolve, the competition will drive innovations, enhancing their respective places in the market.

By Particle Size: Fine (Largest) vs. Coarse (Fastest-Growing)

The Steel Powder Market shows a significant distribution of shares among the particle size segment values. Fine powders, typically those measuring 50 microns or less, dominate the market due to their widespread application in additive manufacturing and automotive industries. On the other hand, medium-sized powders (50-500 microns) account for a substantial market share, providing a balance between flowability and density for various applications. Coarse powders, exceeding 500 microns, though currently representing a smaller segment, are gaining traction in fields such as metallurgy and thermal spraying. Market growth trends for the Particle Size segment indicate a robust upward trajectory, especially for coarse powders, which are increasingly recognized for their unique applications in advanced manufacturing processes. The rising demand for high-performance materials in industries like aerospace is driving this growth. Additionally, advancements in processing technologies are enhancing the capabilities of coarse powders, making them a faster-growing segment compared to their fine and medium counterparts.

Fine (Dominant) vs. Medium (Emerging)

Fine steel powders are characterized by their small particle size, offering enhanced surface area, which significantly optimizes their performance in various applications, particularly in additive manufacturing and precision components. Their dominant position in the Steel Powder Market is attributed to their versatility and efficiency, catering to industries focused on innovation and high-tech development. In contrast, medium-sized powders play an emerging role, bridging the gap between fine and coarse powders. With particle sizes ranging from 50 to 500 microns, they offer a suitable balance of flowability and compaction, making them ideal for applications where mold filling and shape retention are critical. As technology progresses, medium powders are expected to capture increased attention due to their adaptability in manufacturing processes.

By Application: Additive Manufacturing (Largest) vs. Powder Metallurgy (Fastest-Growing)

The Steel Powder Market is segmented into various applications, with Additive Manufacturing leading in market share due to its increasing adoption in aerospace and automotive industries. This segment utilizes advanced 3D printing technologies that require specialized steel powders, thereby promoting innovation and efficiency in production processes. Following closely is Powder Metallurgy, which, while holding a smaller share, showcases significant growth potential as manufacturers recognize its benefits in producing complex geometries with minimal waste. As industries evolve, the demand for precision components is driving growth in both segments. Additive Manufacturing is benefitting from technological advancements that enhance printing speed and material capabilities, leading to rising applications in custom tooling and prototyping. Meanwhile, Powder Metallurgy is gaining traction due to its cost-effectiveness and ability to meet stringent industrial standards, making it an attractive option for high-performance applications in various sectors.

Additive Manufacturing (Dominant) vs. Welding and Hardfacing (Emerging)

Additive Manufacturing represents the dominant force in the Steel Powder Market, characterized by its ability to produce intricate designs and bespoke parts that traditional manufacturing methods struggle to achieve. This segment is mainly utilized in high-tech industries such as aerospace, automotive, and medical where precision and customization are paramount. In contrast, Welding and Hardfacing is an emerging segment that focuses on surface protection and repair of metallic components. As industries seek to extend the lifespan of machinery and reduce downtime, the demand for welding consumables is rising. Although still nascent, this application is expected to grow as companies increasingly adopt advanced welding techniques and materials, reinforcing the value of steel powders in enhancing durability and performance.

By Form: Powder (Largest) vs. Pre-alloyed Powder (Fastest-Growing)

In the Steel Powder Market, the segmentation by form reveals Powder as the largest segment, capturing the majority of market share due to its widespread application in various industries including automotive and construction. Pre-alloyed Powder, while smaller in overall share, represents a significant and growing portion of the market as manufacturers seek to create high-performance components with improved material properties. This trend underscores the evolving needs of sectors towards more advanced steel formulations.

Powder: Dominant vs. Pre-alloyed Powder: Emerging

The Powder segment holds a dominant position in the Steel Powder Market, primarily due to its versatility and adaptability in application across diverse sectors, including tooling, machinery, and automotive manufacturing. The product characteristics, such as flowability and compaction, are finely tuned to meet specific industrial requirements. On the other hand, Pre-alloyed Powder is emerging as a significant player in the market, driven by its ability to provide uniformity in composition and superior mechanical properties. As industries demand increasingly specialized materials for performance-critical applications, Pre-alloyed Powder is quickly gaining traction, with a focus on applications that require complex geometries and enhanced wear resistance.

By Grade: Stainless Steel (Largest) vs. High Alloy (Fastest-Growing)

The Steel Powder Market consists of various grade segments including Low Alloy, Medium Alloy, High Alloy, and Stainless Steel. Among these, Stainless Steel holds the largest market share due to its extensive use in various industries such as automotive, aerospace, and construction. High Alloy, on the other hand, is rapidly gaining traction, driven by the rising demand in high-performance applications where superior strength and resistance to corrosion are critical. The focus on sustainable and efficient materials is also contributing to the segment's growth.

Medium Alloy (Dominant) vs. Low Alloy (Emerging)

Medium Alloy steel powder is currently a dominant player in the Steel Powder Market owing to its balanced mechanical properties and affordability, making it popular across multiple applications. It is particularly favored in automotive and industrial sectors where a blend of strength, ductility, and toughness is required. Conversely, Low Alloy steel powder is emerging as a cost-effective option, particularly in applications that prioritize weight reduction without significantly compromising performance. The growing interest in innovative materials that allow for lighter structures without losing strength is paving the way for the increased utilization of Low Alloy in future market trends.

Get more detailed insights about Steel Powder Market

Regional Insights

North America : Innovation and Demand Surge

North America is witnessing significant growth in the steel powder market, driven by advancements in additive manufacturing and increasing demand from the automotive and aerospace sectors. The region holds approximately 35% of the global market share, making it the largest market. Regulatory support for sustainable manufacturing practices further catalyzes this growth, with initiatives aimed at reducing carbon emissions and promoting recycling. The United States leads the North American market, supported by key players such as Carpenter Technology Corporation and AMETEK Inc. Canada also plays a vital role, focusing on innovation in powder metallurgy. The competitive landscape is characterized by a mix of established companies and emerging startups, all striving to enhance production efficiency and product quality. The presence of major players ensures a robust supply chain and technological advancements in the region.

Europe : Sustainability and Innovation Focus

Europe is emerging as a key player in the steel powder market, driven by stringent environmental regulations and a strong emphasis on sustainability. The region accounts for approximately 30% of the global market share, making it the second-largest market. The European Union's Green Deal and initiatives to promote circular economy practices are significant regulatory catalysts that encourage the adoption of steel powder in various applications, including automotive and construction. Germany and France are leading countries in this market, with companies like BASF SE and Eramet SA at the forefront of innovation. The competitive landscape is marked by a strong focus on research and development, with many firms investing in advanced technologies to enhance product performance. The presence of established players and a supportive regulatory environment foster a dynamic market landscape, driving growth and innovation in steel powder applications.

Asia-Pacific : Rapid Industrialization and Growth

The Asia-Pacific region is experiencing rapid growth in the steel powder market, fueled by industrialization and increasing demand from sectors such as electronics and automotive. This region holds approximately 25% of the global market share, with countries like China and Japan leading the charge. Government initiatives to boost manufacturing capabilities and investments in infrastructure are key drivers of this growth, alongside a rising focus on advanced manufacturing technologies. China is the largest market in the region, with significant contributions from companies like Mitsubishi Materials Corporation. Japan follows closely, with a strong emphasis on innovation and quality. The competitive landscape is characterized by a mix of domestic and international players, all vying for market share. The presence of key players ensures a robust supply chain, while ongoing investments in R&D are expected to drive future growth in the steel powder market.

Middle East and Africa : Emerging Markets and Opportunities

The Middle East and Africa region is in the early stages of developing its steel powder market, with emerging opportunities driven by industrial growth and infrastructure development. This region currently holds about 10% of the global market share. Countries like South Africa and the UAE are focusing on diversifying their economies, which includes investments in advanced manufacturing technologies and materials, including steel powder. South Africa is leading the market in this region, supported by local players and international investments. The competitive landscape is evolving, with a growing number of companies entering the market to capitalize on the increasing demand. As the region continues to develop its industrial base, the steel powder market is expected to expand, driven by both local and foreign investments in manufacturing capabilities and technology.

Steel Powder Market Regional Image

Key Companies in the Steel Powder Market market include

Industry Developments

Steel powder is establishing a strong position as a potential friction material in advanced automotive systems.Steel powder is expected to observe greater adoption in additive manufacturing and 3D printing applications, which has created lucrative expansion opportunities for market players.In May 2023, Hganäs AB expanded its production capacity for advanced metal powders at its site in Belgium, aiming to meet the growing demand for metal powders in the automotive and additive manufacturing industries.Market players are also investing in research and development to improve the properties of steel powder and expand its applications.

For instance, in February 2023, Nippon Steel Corporation announced the development of a new steel powder production technology that enables the mass production of high-performance steel powders with excellent magnetic properties.

Future Outlook

Steel Powder Market Future Outlook

The Steel Powder Market is projected to grow at a 4.53% CAGR from 2024 to 2035, driven by advancements in additive manufacturing and increasing demand in automotive applications.

New opportunities lie in:

  • Expansion into emerging markets with tailored product offerings.
  • Development of high-performance steel powders for specialized applications.
  • Investment in R&D for sustainable production methods and recycling technologies.

By 2035, the Steel Powder Market is expected to achieve robust growth, positioning itself as a leader in innovative manufacturing solutions.

Market Segmentation

Steel Powder Market Form Outlook

  • Powder
  • Paste
  • Pre-alloyed Powder

Steel Powder Market Grade Outlook

  • Low Alloy
  • Medium Alloy
  • High Alloy
  • Stainless Steel

Steel Powder Market Application Outlook

  • Additive Manufacturing
  • Powder Metallurgy
  • Welding and Hardfacing
  • Other Industrial Applications

Steel Powder Market Particle Size Outlook

  • Fine (50 microns)
  • Medium (50-500 microns)
  • Coarse (>500 microns)

Steel Powder Market Production Method Outlook

  • Atomization
  • Reduction
  • Electrolysis

Report Scope

MARKET SIZE 202422.31(USD Billion)
MARKET SIZE 202523.32(USD Billion)
MARKET SIZE 203536.32(USD Billion)
COMPOUND ANNUAL GROWTH RATE (CAGR)4.53% (2024 - 2035)
REPORT COVERAGERevenue Forecast, Competitive Landscape, Growth Factors, and Trends
BASE YEAR2024
Market Forecast Period2025 - 2035
Historical Data2019 - 2024
Market Forecast UnitsUSD Billion
Key Companies ProfiledMarket analysis in progress
Segments CoveredMarket segmentation analysis in progress
Key Market OpportunitiesAdvancements in additive manufacturing technologies drive growth in the Steel Powder Market.
Key Market DynamicsRising demand for additive manufacturing drives innovation and competition in the steel powder market.
Countries CoveredNorth America, Europe, APAC, South America, MEA

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FAQs

What is the projected market valuation of the Steel Powder Market by 2035?

The Steel Powder Market is projected to reach a valuation of 36.32 USD Billion by 2035.

What was the market valuation of the Steel Powder Market in 2024?

In 2024, the Steel Powder Market was valued at 22.31 USD Billion.

What is the expected CAGR for the Steel Powder Market during the forecast period 2025 - 2035?

The expected CAGR for the Steel Powder Market during the forecast period 2025 - 2035 is 4.53%.

Which production method segment is expected to show significant growth in the Steel Powder Market?

The Atomization production method segment is anticipated to grow from 8.93 USD Billion in 2024 to 14.45 USD Billion by 2035.

How does the particle size segment contribute to the Steel Powder Market's growth?

The Medium particle size segment is projected to increase from 10.0 USD Billion in 2024 to 16.0 USD Billion by 2035.

What are the key applications driving the Steel Powder Market?

The Powder Metallurgy application segment is expected to grow from 10.0 USD Billion in 2024 to 15.0 USD Billion by 2035.

Which companies are considered key players in the Steel Powder Market?

Key players in the Steel Powder Market include Höganäs AB, GKN Powder Metallurgy, and Carpenter Technology Corporation.

What is the expected growth for the Stainless Steel grade segment in the Steel Powder Market?

The Stainless Steel grade segment is projected to grow from 7.31 USD Billion in 2024 to 12.82 USD Billion by 2035.

How does the form segment of Steel Powder Market perform?

The Pre-alloyed Powder form segment is expected to increase from 7.26 USD Billion in 2024 to 12.2 USD Billion by 2035.

What trends are influencing the Steel Powder Market's future?

Trends such as advancements in additive manufacturing and increased demand for high-performance materials are likely to influence the Steel Powder Market's future.

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