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Phenolic Insulation Market

ID: MRFR/CnM/24095-HCR
100 Pages
Priya Nagrale
October 2025

Phenolic Insulation Market Research Report By Resin Type (Resol Phenolic Resin, Novolac Phenolic Resin, Carbolic Phenolic Resin), By Application (Automotive, Electrical & Electronics, Construction, Aerospace & Defense), By Form (Foams, Laminates, Sheets, Molded Parts), By End-Use Industry (Oil & Gas, Power Generation, Manufacturing, Transportation) and By Regional (North America, Europe, South America, Asia Pacific, Middle East and Africa) - Forecast to 2035

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Phenolic Insulation Market Summary

As per MRFR analysis, the Phenolic Insulation Market Size was estimated at 3311.42 USD Million in 2024. The Phenolic Insulation industry is projected to grow from 3426.06 USD Million in 2025 to 4815.09 USD Million by 2035, exhibiting a compound annual growth rate (CAGR) of 3.46 during the forecast period 2025 - 2035.

Key Market Trends & Highlights

The Phenolic Insulation Market is poised for substantial growth driven by energy efficiency demands and technological advancements.

  • The North American region remains the largest market for phenolic insulation, driven by robust construction activities.
  • Asia-Pacific is emerging as the fastest-growing region, fueled by increasing urbanization and industrialization.
  • Building insulation continues to dominate the market, while refrigeration insulation is witnessing rapid growth due to rising energy efficiency standards.
  • Key market drivers include rising construction activities and increased awareness of energy efficiency, which are shaping the industry's trajectory.

Market Size & Forecast

2024 Market Size 3311.42 (USD Million)
2035 Market Size 4815.09 (USD Million)
CAGR (2025 - 2035) 3.46%

Major Players

Kingspan Group (IE), BASF SE (DE), Huntsman Corporation (US), Owens Corning (US), Rockwool International A/S (DK), Armacell International S.A. (LU), Isolatek International (US), Fletcher Building Limited (NZ)

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Phenolic Insulation Market Trends

The Phenolic Insulation Market is currently experiencing a notable transformation, driven by increasing awareness regarding energy efficiency and sustainability. This material, known for its superior thermal performance, is gaining traction across various sectors, including construction, refrigeration, and HVAC systems. As energy costs continue to rise, stakeholders are increasingly seeking solutions that not only reduce energy consumption but also minimize environmental impact. Consequently, the demand for phenolic insulation is likely to grow, as it offers a compelling alternative to traditional insulation materials, which may not provide the same level of efficiency. Moreover, advancements in manufacturing processes and product formulations are enhancing the appeal of phenolic insulation. Innovations in the production of this material are leading to improved fire resistance and moisture control, which are critical factors in many applications. The Phenolic Insulation Market appears poised for expansion, as regulatory frameworks increasingly favor materials that contribute to energy savings and lower carbon footprints. As such, the market landscape is evolving, with manufacturers focusing on developing high-performance products that meet stringent industry standards while addressing the needs of environmentally conscious consumers.

Growing Demand for Energy Efficiency

The Phenolic Insulation Market is witnessing a surge in demand driven by the global emphasis on energy efficiency. As industries and consumers alike prioritize reducing energy consumption, phenolic insulation emerges as a preferred choice due to its excellent thermal properties.

Technological Advancements in Production

Recent innovations in the manufacturing of phenolic insulation are enhancing its performance characteristics. Improved formulations and production techniques are leading to products with better fire resistance and moisture management, making them more suitable for diverse applications.

Regulatory Support for Sustainable Materials

The Phenolic Insulation Market is benefiting from increasing regulatory support aimed at promoting sustainable building practices. Governments are implementing policies that encourage the use of materials that contribute to energy savings and lower environmental impact.

Phenolic Insulation Market Drivers

Rising Construction Activities

The Global Phenolic Insulation Market Industry is significantly influenced by the rising construction activities globally. Urbanization and population growth are driving the demand for residential and commercial buildings, leading to increased insulation requirements. Phenolic insulation is favored for its lightweight properties and high thermal resistance, making it suitable for various applications, including walls, roofs, and floors. As construction projects expand, the market is expected to grow, with projections indicating a value of 4.81 USD Billion by 2035. This growth is indicative of the material's adaptability to modern construction practices and its role in achieving energy-efficient buildings.

Growing Demand for Energy Efficiency

The Global Phenolic Insulation Market Industry is experiencing a surge in demand driven by the increasing emphasis on energy efficiency across various sectors. Governments worldwide are implementing stringent regulations aimed at reducing energy consumption in buildings and industrial applications. Phenolic insulation, known for its superior thermal performance, is becoming a preferred choice due to its low thermal conductivity. As a result, the market is projected to reach 3.31 USD Billion in 2024, reflecting a growing recognition of the material's benefits in enhancing energy efficiency. This trend is likely to continue, as energy-efficient solutions become integral to sustainable development initiatives.

Diverse Applications Across Industries

The versatility of phenolic insulation is a key driver in the Global Phenolic Insulation Market Industry. Its applications span across multiple sectors, including construction, refrigeration, and HVAC systems. The material's excellent thermal performance and fire resistance make it suitable for both residential and industrial applications. As industries increasingly recognize the benefits of phenolic insulation, its adoption is likely to expand. This broad applicability not only supports market growth but also encourages innovation in product development, catering to specific industry needs.

Advancements in Manufacturing Technologies

Technological advancements in the production of phenolic insulation are playing a crucial role in the Global Phenolic Insulation Market Industry. Innovations in manufacturing processes are enhancing the material's performance characteristics, such as fire resistance and durability. These improvements not only increase the appeal of phenolic insulation but also reduce production costs, making it more accessible to a broader range of consumers. As a result, the market is likely to witness a compound annual growth rate of 3.46% from 2025 to 2035. This growth is indicative of the industry's commitment to continuous improvement and adaptation to changing market demands.

Environmental Regulations and Sustainability Initiatives

The Global Phenolic Insulation Market Industry is increasingly shaped by stringent environmental regulations and sustainability initiatives. Governments and organizations are prioritizing eco-friendly materials to minimize environmental impact. Phenolic insulation, with its low environmental footprint and recyclability, aligns well with these initiatives. The growing awareness of climate change and the need for sustainable building practices are driving the adoption of phenolic insulation in various applications. This trend is expected to bolster market growth as stakeholders seek to comply with regulations while enhancing energy efficiency in their projects.

Market Segment Insights

By Application: Building Insulation (Largest) vs. Refrigeration Insulation (Fastest-Growing)

In the Phenolic Insulation Market, the application segment is dominated by Building Insulation, which accounts for the majority of the overall market share. This category benefits from the increasing demand for energy efficiency in construction and renovation projects, leading to a surge in its adoption. Following closely is Industrial Insulation, which is also significant but does not match the dominance of Building Insulation. Refrigeration Insulation is emerging rapidly, driven by the growing need for energy-efficient cooling systems in residential and commercial environments.

Building Insulation (Dominant) vs. Refrigeration Insulation (Emerging)

Building Insulation is the dominant force within the phenolic insulation application segment, as it is integral to achieving energy-efficient design and compliance with modern building regulations. It offers superior thermal performance, fire resistance, and lightweight properties, making it a preferred choice for various building types. On the other hand, Refrigeration Insulation is emerging due to the escalating needs for efficient temperature control systems. With the rise of commercial refrigeration systems and the need for sustainability, this segment is attracting significant attention and investment. Its capabilities in reducing energy consumption while maintaining temperature levels are making it a vital component in modern refrigeration applications.

By End Use: Construction (Largest) vs. Oil and Gas (Fastest-Growing)

The phenolic insulation market exhibits a diverse distribution across various end-use applications, with the construction sector prevailing as the largest segment. This dominance can be attributed to growing urbanization and a heightened focus on energy efficiency in buildings, driving the demand for effective insulation solutions. Other significant end-use segments include oil and gas, chemical processing, food and beverage, and pharmaceuticals, each contributing to the market in unique ways, responding to their specific insulation needs.

Construction (Dominant) vs. Oil and Gas (Emerging)

The construction sector remains the dominant force in the phenolic insulation market, largely due to its critical role in enhancing energy efficiency in residential and commercial buildings. This segment values high-performance insulation materials that not only improve energy performance but also offer fire resistance and lightweight properties. Conversely, the oil and gas sector is emerging rapidly, spurred by the increasing need for thermal insulation in pipelines and infrastructure. The growth in exploration and production activities in remote areas drives this trend, necessitating advanced insulation solutions to withstand extreme conditions.

By Material Type: Rigid Foam (Largest) vs. Flexible Foam (Fastest-Growing)

In the Phenolic Insulation Market, Rigid Foam holds the largest share, driven by its excellent thermal performance and insulation properties. This segment remains favored for a variety of applications, from building insulation to industrial uses. On the other hand, Flexible Foam is gaining traction, accounting for increasing market demand due to its lightweight and versatile characteristics, which make it suitable for numerous applications across different industries. Both segments are fundamental, yet they serve distinctive needs within the market.

Rigid Foam (Dominant) vs. Flexible Foam (Emerging)

Rigid Foam is a dominant player in the Phenolic Insulation Market, renowned for its exceptional thermal resistance and structural integrity, making it ideal for various building and industrial applications. It is characterized by lower thermal conductivity, making it a preferred choice for energy-efficient projects. In contrast, Flexible Foam is emerging rapidly, appreciated for its adaptability and ease of application. This segment is increasingly used in automotive and HVAC industries, where lightweight materials are essential. As focus shifts toward sustainable solutions, both segments are poised for growth, although Rigid Foam maintains a strong market lead.

By Thickness: Medium (Largest) vs. Thin (Fastest-Growing)

The thickness segment in the Phenolic Insulation Market showcases notable variations in market share distribution across its categories. The 'Medium' thickness segment holds the largest share, attributed to its versatility and wide applicability in various insulation projects. Following closely is the 'Thin' thickness segment, which is rapidly gaining traction among consumers due to its innovative designs and energy efficiency, appealing to a growing market of eco-conscious consumers. Market growth trends indicate a shift towards thinner insulation solutions as construction practices evolve. The demand for energy-efficient building materials is expected to propel the growth of the 'Thin' segment. Additionally, advancements in insulation technology are enhancing the performance of thin phenolic materials, driving consumer interest and promoting broader acceptance. This transition aligns with sustainability goals, positioning thin insulation as a leading choice among modern building projects.

Medium (Dominant) vs. Ultra-Thick (Emerging)

The 'Medium' thickness segment stands as the dominant player in the Phenolic Insulation Market, characterized by its balanced properties of thermal performance, ease of installation, and cost-effectiveness. This segment caters to a diverse range of applications from residential to commercial insulation needs. On the other hand, the 'Ultra-Thick' segment is emerging, designed specifically for unique applications requiring superior insulation levels. It typically offers higher R-values, appealing to niche construction projects or energy-intensive facilities. While its adoption is currently limited, the growing emphasis on energy efficiency positions 'Ultra-Thick' products as a potential competitor, turning attention to its long-term viability in the market.

By Form: Board (Largest) vs. Pipe (Fastest-Growing)

In the Phenolic Insulation Market, the form segment showcases distinct shares where Board leads significantly, taking a substantial portion of the market owing to its versatile applications across various industries. The other forms like Sheet, Pipe, and Block also contribute, but they hold lesser shares in comparison. Sheet and Block serve niche markets, while Pipe is rapidly gaining traction due to its advantageous features like lightweight, thermal efficiency, and ease of installation, catering to specific industries.

Board (Dominant) vs. Pipe (Emerging)

Board remains the dominant player in the phenolic insulation segment, attributed to its robust performance across construction and industrial applications. Its rigidity and insulation properties make it a preferred choice for many companies. Pipe insulation, on the other hand, is emerging rapidly, driven by increased construction activities and a focus on energy efficiency. The seamless installation and efficiency advantages of phenolic pipe insulation are appealing to the plumbing and HVAC sectors, positioning it as a formidable competitor to traditional insulation materials.

Get more detailed insights about Phenolic Insulation Market

Regional Insights

North America : Market Leader in Phenolic Insulation

North America is poised to maintain its leadership in the phenolic insulation market, holding a significant share of 1324.57 million in 2024. The region's growth is driven by stringent energy efficiency regulations and a rising demand for sustainable building materials. The construction sector's focus on reducing energy consumption is a key catalyst, further supported by government incentives for energy-efficient solutions. The United States and Canada are the leading countries in this market, with major players like Kingspan Group and Owens Corning driving innovation and competition. The presence of established manufacturers and a robust supply chain enhances market dynamics. As the region continues to invest in infrastructure and green building initiatives, the competitive landscape is expected to evolve, fostering further growth in the phenolic insulation sector.

Europe : Emerging Market with Strong Regulations

Europe is witnessing a burgeoning phenolic insulation market, valued at 1000.0 million in 2024. The region's growth is propelled by stringent environmental regulations and a strong emphasis on energy efficiency in construction. The European Union's commitment to reducing carbon emissions is a significant driver, encouraging the adoption of advanced insulation materials like phenolic foam. Leading countries such as Germany, France, and the UK are at the forefront of this market, with key players like BASF SE and Rockwool International A/S contributing to innovation and market expansion. The competitive landscape is characterized by a mix of established firms and emerging players, all vying to meet the increasing demand for sustainable building solutions. The regulatory environment further enhances market opportunities, ensuring a steady growth trajectory.

Asia-Pacific : Rapid Growth in Emerging Economies

The Asia-Pacific region is experiencing rapid growth in the phenolic insulation market, projected to reach 800.0 million in 2024. This growth is driven by urbanization, increasing construction activities, and a rising awareness of energy efficiency. Countries like China and India are leading the charge, with government initiatives promoting sustainable building practices and energy conservation. China stands out as a major player, with significant investments in infrastructure and construction. The competitive landscape includes both local and international firms, such as Huntsman Corporation and Armacell International S.A., which are expanding their presence in the region. As demand for high-performance insulation materials rises, the market is expected to flourish, supported by favorable government policies and a growing construction sector.

Middle East and Africa : Emerging Market with Growth Potential

The Middle East and Africa region is gradually emerging in the phenolic insulation market, valued at 186.85 million in 2024. The growth is primarily driven by increasing construction activities and a rising demand for energy-efficient building materials. Governments in the region are beginning to recognize the importance of sustainable construction practices, which is fostering market development. Countries like the UAE and South Africa are leading the way, with significant investments in infrastructure projects. The competitive landscape is still developing, with opportunities for both local and international players to establish a foothold. As awareness of the benefits of phenolic insulation grows, the market is expected to expand, supported by ongoing construction and energy efficiency initiatives.

Key Players and Competitive Insights

The Phenolic Insulation Market is currently characterized by a dynamic competitive landscape, driven by increasing demand for energy-efficient building materials and stringent regulatory frameworks aimed at reducing carbon emissions. Key players such as Kingspan Group (IE), BASF SE (DE), and Owens Corning (US) are strategically positioned to leverage innovation and sustainability in their operations. Kingspan Group (IE) focuses on enhancing its product portfolio through advanced insulation technologies, while BASF SE (DE) emphasizes the development of eco-friendly materials. Owens Corning (US) is actively pursuing partnerships to expand its market reach, thereby shaping a competitive environment that prioritizes sustainability and technological advancement.In terms of business tactics, companies are increasingly localizing manufacturing to reduce lead times and optimize supply chains. The market structure appears moderately fragmented, with several key players exerting influence over pricing and product offerings. This fragmentation allows for a diverse range of products, catering to various customer needs while fostering competition among established and emerging players.

In November Kingspan Group (IE) announced the launch of a new phenolic insulation product line designed to meet the latest energy efficiency standards. This strategic move not only enhances their product offerings but also positions them as a leader in sustainable building solutions, potentially increasing their market share in the eco-conscious segment. The introduction of this product line reflects a broader trend towards innovation in insulation materials, aligning with global sustainability goals.

In October BASF SE (DE) unveiled a partnership with a leading construction firm to develop a new range of phenolic insulation solutions tailored for commercial buildings. This collaboration is significant as it allows BASF to integrate its advanced material science capabilities with practical applications in the construction sector, thereby enhancing its competitive edge. Such partnerships are indicative of a growing trend where companies seek to combine expertise to deliver superior products that meet evolving market demands.

In September Owens Corning (US) expanded its manufacturing capabilities by investing in a new facility dedicated to producing phenolic insulation. This investment is crucial as it not only increases production capacity but also enhances the company's ability to respond to rising demand for energy-efficient insulation solutions. The strategic expansion reflects a commitment to maintaining a competitive advantage through operational efficiency and responsiveness to market trends.

As of December the competitive trends in the Phenolic Insulation Market are increasingly defined by digitalization, sustainability, and the integration of AI technologies. Strategic alliances among key players are shaping the landscape, fostering innovation and collaboration. The shift from price-based competition to a focus on technological advancement and supply chain reliability is evident, suggesting that future competitive differentiation will hinge on the ability to innovate and adapt to changing market conditions.

Key Companies in the Phenolic Insulation Market include

Industry Developments

  • Q1 2024: BASF opens new phenolic resin production plant in China BASF announced the opening of a new phenolic resin manufacturing facility in China to expand its supply capacity for insulation and automotive applications.
  • Q2 2024: Georgia Pacific Chemicals launches next-generation phenolic insulation foam for commercial buildings Georgia Pacific Chemicals introduced a new phenolic insulation foam product designed to improve fire resistance and energy efficiency in commercial construction.
  • Q2 2024: Kolon Industries announces partnership with European distributor for phenolic insulation boards Kolon Industries entered into a distribution partnership with a major European supplier to expand the reach of its phenolic insulation boards in the EU market.
  • Q2 2024: Chang Chun Plastics expands phenolic resin production capacity in Taiwan Chang Chun Plastics completed an expansion of its phenolic resin production facility in Taiwan, increasing output to meet rising demand in insulation and electronics.
  • Q3 2024: BASF launches low-emission phenolic insulation material for green buildings BASF introduced a new phenolic insulation product with reduced emissions, targeting sustainable construction projects and green building certifications.
  • Q3 2024: Georgia Pacific Chemicals wins contract to supply phenolic insulation for major US infrastructure project Georgia Pacific Chemicals secured a contract to provide phenolic insulation materials for a large-scale infrastructure development in the United States.
  • Q4 2024: Kolon Industries opens new phenolic insulation board manufacturing facility in South Korea Kolon Industries inaugurated a new plant dedicated to producing phenolic insulation boards, aiming to serve both domestic and international markets.
  • Q4 2024: BASF partners with global construction firm to develop advanced phenolic insulation systems BASF entered a strategic partnership with a leading construction company to co-develop innovative phenolic insulation systems for high-performance buildings.
  • Q1 2025: Georgia Pacific Chemicals appoints new CEO to lead phenolic insulation business Georgia Pacific Chemicals named a new chief executive officer to oversee its phenolic insulation division, focusing on growth and innovation.
  • Q1 2025: Chang Chun Plastics signs supply agreement for phenolic insulation materials with Japanese conglomerate Chang Chun Plastics entered into a supply agreement with a major Japanese company to provide phenolic insulation materials for construction projects in Japan.
  • Q2 2025: Kolon Industries secures funding for phenolic insulation R&D initiative Kolon Industries received investment to support research and development of next-generation phenolic insulation products with enhanced thermal performance.
  • Q2 2025: BASF announces acquisition of specialty phenolic insulation manufacturer in Europe BASF acquired a European manufacturer specializing in phenolic insulation, expanding its product portfolio and market presence in the region.

Future Outlook

Phenolic Insulation Market Future Outlook

The Phenolic Insulation Market is projected to grow at a 3.46% CAGR from 2025 to 2035, driven by energy efficiency regulations, increasing construction activities, and demand for sustainable materials.

New opportunities lie in:

  • Expansion into emerging markets with tailored insulation solutions.
  • Development of high-performance phenolic insulation for industrial applications.
  • Partnerships with green building initiatives to enhance market presence.

By 2035, the Phenolic Insulation Market is expected to achieve robust growth, driven by innovation and strategic partnerships.

Market Segmentation

Phenolic Insulation Market Form Outlook

  • Board
  • Sheet
  • Pipe
  • Block

Phenolic Insulation Market End Use Outlook

  • Construction
  • Oil and Gas
  • Chemical Processing
  • Food and Beverage
  • Pharmaceutical

Phenolic Insulation Market Thickness Outlook

  • Thin
  • Medium
  • Thick
  • Ultra-Thick

Phenolic Insulation Market Application Outlook

  • Building Insulation
  • Industrial Insulation
  • Refrigeration Insulation
  • Pipe Insulation
  • HVAC Insulation

Phenolic Insulation Market Material Type Outlook

  • Rigid Foam
  • Flexible Foam
  • Composite Materials
  • Coatings
  • Adhesives

Report Scope

MARKET SIZE 20243311.42(USD Million)
MARKET SIZE 20253426.06(USD Million)
MARKET SIZE 20354815.09(USD Million)
COMPOUND ANNUAL GROWTH RATE (CAGR)3.46% (2025 - 2035)
REPORT COVERAGERevenue Forecast, Competitive Landscape, Growth Factors, and Trends
BASE YEAR2024
Market Forecast Period2025 - 2035
Historical Data2019 - 2024
Market Forecast UnitsUSD Million
Key Companies ProfiledKingspan Group (IE), BASF SE (DE), Huntsman Corporation (US), Owens Corning (US), Rockwool International A/S (DK), Armacell International S.A. (LU), Isolatek International (US), Fletcher Building Limited (NZ)
Segments CoveredApplication, End Use, Material Type, Thickness, Form
Key Market OpportunitiesGrowing demand for energy-efficient building materials drives innovation in the Phenolic Insulation Market.
Key Market DynamicsRising demand for energy-efficient building materials drives innovation and competition in the phenolic insulation market.
Countries CoveredNorth America, Europe, APAC, South America, MEA
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FAQs

What is the current market size of the Phenolic Insulation Market?

Phenolic Insulation Market is projected to grow at a CAGR of 3.46% during the forecast period, 2025-2035

Which region holds the largest market share in the Phenolic Insulation Market?

Asia-Pacific is the dominant region in the Phenolic Insulation Market and is anticipated to maintain its leadership throughout the forecast period, owing to the increasing demand for phenolic insulation in the construction and automotive industries in the region.

What are the key applications of Phenolic Insulation?

Phenolic insulation finds extensive applications in various industries, including construction, automotive, aerospace, and electrical equipment, among others. In construction, it is used for thermal insulation of buildings, roofs, and walls, while in the automotive industry, it is employed for insulating engine compartments and exhaust systems.

Who are some of the major competitors in the Phenolic Insulation Market?

Some of the prominent players in the Phenolic Insulation Market include Armacell International S.A., BASF SE, Huntsman Corporation, Kingspan Group, and Owens Corning. These companies are focusing on developing innovative products and expanding their geographical presence to cater to the growing demand for phenolic insulation.

What are the factors driving the growth of the Phenolic Insulation Market?

The growth of the Phenolic Insulation Market is primarily attributed to the increasing demand for energy-efficient building materials and the stringent regulations regarding thermal insulation in various countries. Additionally, the rising demand for lightweight and durable insulation materials in the automotive and aerospace industries is further propelling market expansion.

What are the challenges faced by the Phenolic Insulation Market?

The Phenolic Insulation Market faces certain challenges, such as the availability of alternative insulation materials, fluctuations in raw material prices, and stringent environmental regulations. Moreover, the market is characterized by intense competition, which may hinder the growth of new entrants.

What are the key trends shaping the Phenolic Insulation Market?

The Phenolic Insulation Market is witnessing several key trends, including the growing adoption of green building practices, the increasing demand for high-performance insulation materials, and the development of innovative manufacturing technologies. These trends are expected to shape the future landscape of the market.

What are the potential growth opportunities in the Phenolic Insulation Market?

The Phenolic Insulation Market presents significant growth opportunities due to the increasing demand for energy-efficient solutions in emerging economies, the expansion of the construction industry, and the rising adoption of lightweight materials in various applications. Additionally, the development of bio-based and sustainable phenolic insulation materials is expected to create new avenues for market growth.

What are the key segments of the Phenolic Insulation Market?

The Phenolic Insulation Market can be segmented based on type, application, and region. By type, the market is segmented into phenolic foam, phenolic resin, and phenolic composites. By application, the market is divided into construction, automotive, aerospace, electrical equipment, and others. Regionally, the market is segmented into North America, Europe, Asia-Pacific, Latin America, and the Middle East Africa.

What is the expected CAGR of the Phenolic Insulation Market during the forecast period?

Phenolic Insulation Market is projected to register a CAGR of 3.46% from 2025-2035

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