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    Electric Arc Furnaces Market

    ID: MRFR/IA - E/21019-HCR
    128 Pages
    Snehal Singh
    September 2025

    Electric Arc Furnaces Market Research Report By Furnace Type (Direct Current Electric Arc Furnaces (DC EAF), Alternating Current Electric Arc Furnaces (AC EAF), Submerged Arc Furnaces (SAF)), By Application (Steelmaking, Ironmaking, Nickelmaking, Coppermaking), By Capacity (Less than 50 Tons, 50-100 Tons, 100-150 Tons, More than 150 Tons), By Energy Efficiency (High Efficiency Furnaces, Standard Efficiency Furnaces, Low Efficiency Furnaces) and By Regional (North America, Europe, South America, Asia Pacific, Middle East and Africa) - Forec...

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    Electric Arc Furnaces Market Summary

    The Global Electric Arc Furnaces Market is projected to grow significantly from 6.36 USD Billion in 2024 to 16.1 USD Billion by 2035.

    Key Market Trends & Highlights

    Electric Arc Furnaces Key Trends and Highlights

    • The market is expected to experience a compound annual growth rate (CAGR) of 8.8 percent from 2025 to 2035.
    • By 2035, the market valuation is anticipated to reach 16.1 USD Billion, indicating robust growth potential.
    • In 2024, the market is valued at 6.36 USD Billion, reflecting a strong foundation for future expansion.
    • Growing adoption of electric arc furnaces due to increasing demand for sustainable steel production is a major market driver.

    Market Size & Forecast

    2024 Market Size 6.36 (USD Billion)
    2035 Market Size 16.1 (USD Billion)
    CAGR (2025-2035) 8.8%

    Major Players

    Danieli C. Officine Meccaniche SpA, Evraz Plc, Primetals Technologies Ltd., Constellium, Riva Acciaio SpA, Ferriere Nord SpA, Nucor Corporation, Tenova SpA, Arvedi SpA, Steel Dynamics, Inc., Tata Steel Ltd., SMS group GmbH, BlawKnox, CMEC Engineering Co., Ltd., Commercial Metals Company

    Electric Arc Furnaces Market Trends

    The electric arc furnaces (EAFs) market is poised for steady growth, fueled by rising demand for steel production. EAFs offer numerous advantages over traditional blast furnaces, including lower capital and operating costs, increased energy efficiency, and reduced carbon emissions. Key market drivers include growing infrastructure development, increasing demand for steel from automotive and construction sectors, and government regulations favoring sustainable steelmaking practices. Opportunities for growth lie in the adoption of advanced technologies such as vacuum degassing and secondary refining to enhance steel quality.

     

    The increasing emphasis on sustainable steel production methods is likely to drive the adoption of electric arc furnaces, which are recognized for their lower carbon emissions compared to traditional methods.

    U.S. Department of Energy

    Electric Arc Furnaces Market Drivers

    Rising Demand for Steel Recycling

    The Global Electric Arc Furnaces Market Industry is experiencing a surge in demand driven by the increasing focus on steel recycling. Electric arc furnaces are pivotal in recycling scrap steel, which is expected to constitute a significant portion of steel production in the coming years. With the global steel recycling rate projected to rise, the industry is poised for growth. In 2024, the market is valued at approximately 6.36 USD Billion, reflecting the growing preference for sustainable practices in steel manufacturing. This trend aligns with global initiatives aimed at reducing carbon emissions and promoting circular economy principles.

    Market Segment Insights

    Electric Arc Furnaces Market Furnace Type Insights  

    The Furnace Type segment of the world electric arc furnaces market is composed of Direct Current Electric Arc Furnaces, Alternating Current Electric Arc Furnaces, and Submerged Arc Furnaces. According to the expected market data, the AC EAF segment will be the leader on the world market by 2023, and it will be responsible for about 60% of the total revenue. AC EAF market is expected to be valued at $7 500 000 000 by 2032, and the CAGR 2024-2032 presents 8.5%.

    As the domain segment, the AC EAF will be the largest probably due to the fact that this type of electric arc furnaces is the most efficient one and it requires the lowest in comparison to the other furnace types operational costs.

    The DC EAF is also expected to increase its share on the market significantly in the forthcoming years because it is related to the production of stainless steel of high-quality, and the type is characterized by better control of the melting process, which allows the producers to satisfy the demand on the highest quality of the end product.  The SAF market will be the smallest among the domain segments because submerged arc furnaces can be applied to the production of quality steel but be applied for some grades.The DC EAF market is expected to demonstrate a higher CAGR within the same period of time, which is 9.0%, and the market will be estimated at $2 500 000 by 2032.

    The SAF market is expected to have the lowest CAGR, 7.5%, so it will be valued at $2 000 000 by 2032.

    In general, the world electric arc furnaces market growth will be caused by the increasing demand on steel from the construction, automotive. Manufacturing industries. In addition, there are several benefits over blast furnaces, such as lower cost level and greater flexibility, thus, the number of electric arc furnaces is likely to increase, which will lead to a steady expansion of the market.

    Electric Arc Furnaces Market Application Insights  

    The Electric Arc Furnaces Market is divided on the application basis as steelmaking, ironmaking, nickelmaking, and coppermaking. Among the application segments, steelmaking is the largest segment, accounting for more than 75% of the global market. The growth of the steelmaking segment is primarily driven by the increasing demand for steel from various end-use industries, such as automotive, construction, and shipbuilding.

    The ironmaking segment is the second largest segment, accounting for about 15% of the global market. The growth of the ironmaking segment is driven by the increasing demand for iron ore from steel mills.The nickelmaking and coppermaking segments are smaller, accounting for about 5% of the global market each. However, the segments are likely to witness faster growth in the coming years, as the demand for nickel and copper is increasing from various end-use industries, such as electronics, aerospace, and automotive.

    Electric Arc Furnaces Market Capacity Insights  

    The capacity segment plays a crucial role in the Electric Arc Furnaces Market segmentation. Based on capacity, the market is segmented into four categories: Less than 50 Tons, 50-100 Tons, 100-150 Tons, and More than 150 Tons. In 2023, the 'Less than 50 Tons' segment accounted for a significant portion of the market revenue, owing to its widespread adoption in small-scale steel production facilities. However, the 'More than 150 Tons' segment is projected to witness the highest growth rate during 2023-2032, driven by the increasing demand for high-volume steel production in industries such as automotive and construction.

    The '50-100 Tons' and '100-150 Tons' segments are also expected to contribute substantially to the overall market growth, supported by the growing demand for electric arc furnaces in medium-scale and large-scale steel production plants.

    Electric Arc Furnaces Market Energy Efficiency Insights  

    Energy Efficiency segment plays a crucial role in the Electric Arc Furnaces Market revenue. It is segmented into High Efficiency Induction Furnace, Standard Efficiency Furnaces, and Low Efficiency Furnaces. High Efficiency Furnaces are witnessing a surge in adoption due to their ability to minimize energy consumption by up to 30%. In 2024, the High Efficiency Furnaces segment held a dominant market share of approximately 45%, driven by stringent government regulations and rising energy costs.  Standard Efficiency Furnaces account for a significant portion of the market, offering a balance between energy efficiency and cost-effectiveness.

    Low Efficiency Furnaces are gradually losing market share due to their higher energy consumption and environmental impact. The Electric Arc Furnaces Market is projected to witness steady growth in the coming years, fueled by increasing demand for energy-efficient solutions in various industries.

    Get more detailed insights about Electric Arc Furnaces Market Research Report- Global Forecast 2032

    Regional Insights

    The Electric Arc Furnaces Market is segmented into North America, Europe, APAC, South America, and MEA. North America is the largest market for electric arc furnaces, accounting for over 40% of the global market in 2023. The region is expected to continue to dominate the market over the forecast period, driven by the growing demand for steel in the region.

    Europe is the second-largest market for electric arc furnaces, accounting for over 30% of the global market in 2023.  The region is expected to witness moderate growth over the forecast period, driven by the increasing adoption of electric arc furnaces in the automotive and construction industries.

    APAC is the third-largest market for electric arc furnaces, accounting for over 20% of the global market in 2023. The region is expected to witness significant growth over the forecast period, driven by the growing demand for steel in the region. South America and MEA are expected to witness moderate growth over the forecast period, driven by the increasing adoption of electric arc furnaces in the region.

    Electric Arc Furnaces Market Regional Insights

    Source: Primary Research, Secondary Research, Market Research Future Database and Analyst Review

    Key Players and Competitive Insights

    In the Electric Arc Furnaces Market, major competitors are actively seeking leadership, which translates into stiff competition. Leaders of the market are major investors in innovative solutions, relying on research and development to improve the products. For this reason, the most dominant companies actively acquire new ventures in the industry to further expand their geographic presence and market share. Meanwhile, the market is also significantly impacted by the emergence of new players and their new products, often based on innovative technologies.

    The factors described above influence the dynamics of the Electric Arc Furnaces Market and, as such, the extreme competitiveness of the market environment.

    One of the players in the market, Danieli, is a global company. The company actively invests in its R and offers its clients innovative, technological and equipment solutions. Danieli charges itself with the continued quest for effective solutions in order to meet the needs of its regional customer branches. The company is trusted by its clients due to the reputation of the provider quality, reliability, and expertise.

    Danieli offers a wide selection of products in its product lines, including the products of another market competitors, electric arc furnaces, ladle furnaces, and continuous casting machines in addition to various further and auxiliary equipment.

    SMS group is another player involved in the Electric Arc Furnaces Market. The company operates in Germany and has been a leader in  metallurgical plant construction and engineering since its founding. The company offers a variety of solutions, from smaller to high-powerd electric arc furnaces. High related to innovation and its beliefs in the long-term sustainability of its operations, SMS group has been a trusted company in the industry. SMS group has workers and agents globally, allowing the company to operate all over the world of the experience in construction and engineering of metallurgical plants.

    Key Companies in the Electric Arc Furnaces Market market include

    Industry Developments

    The Electric Arc Furnaces Market is projected to grow from an estimated USD 5.87 billion in 2023 to USD 12.5 billion by 2032, at a CAGR of 8.75%. The market is driven by the increasing demand for steel and the need to reduce carbon emissions. Electric arc furnaces (EAFs) are more energy-efficient and environmentally friendly than traditional blast furnaces, as they use electricity to melt scrap metal rather than coke and iron ore.  As a result, EAFs are becoming increasingly popular in steel-producing countries around the world.

    Recent news developments in the electric arc furnaces market include the announcement by Tenova, an Italian company, of a new EAF technology that can reduce energy consumption by up to 15%. This technology is expected to make EAFs even more competitive with traditional blast furnaces. In addition, several steel companies are investing in new EAFs to meet the growing demand for steel. For example, Nucor, the largest steel producer in the United States, is investing USD 1.7 billion in a new EAF at its plant in Brandenburg, Kentucky.

    Future Outlook

    Electric Arc Furnaces Market Future Outlook

    The Electric Arc Furnaces Market is projected to grow at an 8.8% CAGR from 2024 to 2035, driven by technological advancements, increasing steel demand, and sustainability initiatives.

    New opportunities lie in:

    • Invest in automation technologies to enhance operational efficiency and reduce costs.
    • Develop eco-friendly electric arc furnace solutions to meet sustainability regulations.
    • Expand into emerging markets with tailored products to capture new customer segments.

    By 2035, the Electric Arc Furnaces Market is expected to achieve substantial growth, reflecting evolving industry dynamics and increased global demand.

    Market Segmentation

    Electric Arc Furnaces Market Segmentation Insights

    Electric Arc Furnaces Market By Capacity 
    • Less than 50 Tons
    • 50-100 Tons
    • 100-150 Tons
    • More than 150 Tons
    Electric Arc Furnaces Market By Regional 
    • North America
    • Europe
    • South America
    • Asia Pacific
    • Middle East and Africa
    Electric Arc Furnaces Market By Application 
    • Steelmaking
    • Ironmaking
    • Nickelmaking
    • Coppermaking
    Electric Arc Furnaces Market By Furnace Type 
    • Direct Current Electric Arc Furnaces (DC EAF)
    • Alternating Current Electric Arc Furnaces (AC EAF)
    • Submerged Arc Furnaces (SAF)
    Electric Arc Furnaces Market By Energy Efficiency 
    • High Efficiency Furnaces
    • Standard Efficiency Furnaces
    • Low Efficiency Furnaces

    Report Scope

    Report Attribute/Metric Details
    Market Size 2022 5.4 (USD Billion)
    Market Size 2023 5.87 (USD Billion)
    Market Size 2032 12.5 (USD Billion)
    Compound Annual Growth Rate (CAGR) 8.75% (2024 - 2032)
    Report Coverage Revenue Forecast, Competitive Landscape, Growth Factors, and Trends
    Base Year 2023
    Market Forecast Period 2024 - 2032
    Historical Data 2019 - 2023
    Market Forecast Units USD Billion
    Key Companies Profiled Danieli C. Officine Meccaniche SpA, Evra Plc, Primetals Technologies Ltd., Constellium, Riva Acciaio SpA, Ferriere Nord SpA, Nucor Corporation, Tenova SpA, Arvedi SpA, Steel Dynamics, Inc., Tata Steel Ltd., SMS group GmbH, BlawKnox, CMEC Engineering Co., Ltd, Commercial Metals Company
    Segments Covered Furnace Type, Application, Capacity, Energy Efficiency, Regional
    Key Market Opportunities Rising demand for steel Increasing adoption of electric arc furnaces Government initiatives promoting renewable energy Growing infrastructure and construction sector Technological advancements
    Key Market Dynamics Increasing demand for steel Stringent environmental regulations Technological advancements Fluctuating raw material prices Growing adoption of EAFs in developing countries
    Countries Covered North America, Europe, APAC, South America, MEA

    FAQs

    What is the size of the Global Electric Arc Furnace Market?

    The global Electric Arc Furnace market was valued at 5.87 billion USD in 2023 and is projected to grow to 12.5 billion USD by 2032, exhibiting a CAGR of 8.75% during the forecast period.

    Which region is expected to dominate the Electric Arc Furnaces Market?

    Asia-Pacific is expected to dominate the Electric Arc Furnaces Market over the forecast period. The region is home to numerous steel-producing countries, including China, India, and Japan, which are investing heavily in EAF technology to increase their steel production capacity and reduce their carbon footprint.

    What are the key factors driving the growth of the Electric Arc Furnaces Market?

    The growth of the Electric Arc Furnaces Market is attributed to the rising demand for steel, increasing adoption of EAF technology due to its environmental benefits, and government initiatives promoting the use of recycled scrap metal in steel production.

    What are the major applications of Electric Arc Furnaces?

    Electric Arc Furnaces are primarily used in the production of steel. They are also used in the melting and refining of other metals, such as copper, aluminum, and nickel.

    Who are the key players in the Electric Arc Furnaces Market?

    Some of the key players in the Electric Arc Furnaces Market include Danieli, Primetals Technologies, SMS group, Tenova, and Hertwich.

    What is the impact of COVID-19 on the Electric Arc Furnaces Market?

    The COVID-19 pandemic had a negative impact on the Electric Arc Furnaces Market in the short term. However, the market is expected to recover in the long term as governments and industries focus on economic recovery and sustainability.

    What are the challenges faced by the Electric Arc Furnaces Market?

    Some of the challenges faced by the Electric Arc Furnaces Market include the high cost of EAF technology, the availability of scrap metal, and the environmental regulations associated with EAF operations.

    What are the opportunities for the Electric Arc Furnaces Market?

    The opportunities for the Electric Arc Furnaces Market include the growing demand for steel, the increasing adoption of EAF technology due to its environmental benefits, and the government initiatives promoting the use of recycled scrap metal in steel production.

    What are the key trends in the Electric Arc Furnaces Market?

    Some of the key trends in the Electric Arc Furnaces Market include the increasing adoption of automation and digitalization, the development of new EAF technologies, and the growing focus on sustainability.

    What are the future prospects of the Electric Arc Furnaces Market?

    The future prospects of the Electric Arc Furnaces Market are positive. The market is expected to continue to grow over the forecast period, driven by the rising demand for steel, the increasing adoption of EAF technology, and the government initiatives promoting the use of recycled scrap metal in steel production.

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