Elastomeric Foam Market Size was valued at USD 3.95 billion in 2024. The Elastomeric Foam industry is projected to grow from USD 4.16 Billion in 2025 to USD 6.68 billion by 2034, exhibiting a compound annual growth rate (CAGR) of 5.4% during the forecast period (2025 - 2034). The growing heating and air conditioning (HVAC) industry with the rising installation of HVAC systems in residential are the key market drivers enhancing the market growth.
Source: Secondary Research, Primary Research, MRFR Database, and Analyst Review
Consumers' increasing awareness of waste and gas emissions during elastomer production significantly increases the demand for environmentally friendly and sustainable insulation materials. Additionally, the manufacturing process eliminates the use of CFCs, HFCs, and other contaminants. The newly developed environmentally friendly elastomer foam has high elasticity, is 40% lighter than rubber sponge, does not absorb water, and is easy to manufacture. For example, in June 2017, BASF launched Elastospray, a new generation of environmentally friendly foam insulation products. It provides maximum insulation and the best environmental compatibility. HFCS is often used as a blowing agent to produce foams with high GWP. Elastosprey does not contain fluorinated gases and is, therefore, environmentally friendly. In addition, in March 2020, BASF expanded its range of expanded polypropylene foam Neopolene with an improved surface. This product is environmentally friendly, CFC-free, and reusable. Similarly, in July 2018, Armacell developed a new eco-friendly insulating tube supporting ArmaFix Ecolight using a closed-cell elastic PET core. This factor drives the market CAGR.
Additionally, HVAC systems control buildings, vehicles, and the indoor environments of residential and commercial buildings. They control the area's temperature, airflow, air quality, and ventilation through heating, ventilation, and air conditioning. Increasing demand from hospitals, residences, buildings, and other applications that provide a safe and healthy environment depending on the climate (humidity, temperature, and outside air) is expected to drive the growth of the foam industry. Strict regulations on worker safety and health by the U.S. Occupational Safety and Health Administration (OSHA) will increase demand for HVAC systems and further accelerate the growth of this market. HVAC systems are often used to protect a specific area required to manufacture or store products. Additionally, HVAC systems come in various designs and types that help increase the aesthetic value of residential or commercial spaces. Increasing demand for HVAC systems in the automotive industry to manage comfort, heating, and airflow in vehicles drives demand. Thus, driving the Elastomeric Foam market revenue.
The Elastomeric Foam market segmentation, based on type, includes Natural Rubber, Synthetic Rubber. The synthetic rubber segment dominated the market; Increasing use in many end-use industries due to its excellent properties, such as acid resistance, excellent fire resistance, and oil performance, is rapidly increasing the demand for the segment.
Figure1: Elastomeric Foam Market, by Type, 2022&2032 (USD billion)
                 
Source: Secondary Research, Primary Research, MRFR Database, and Analyst Review
Based on the end-use Industry, the Elastomeric Foam market segmentation includes HVAC, automotive, electrical, and electronics. The HVAC segment dominated the market; the factors attributed to the increase in demand for energy savings in the modern infrastructure for heating, ventilation, and air conditioning enhance the demand for this segment.
Segmented by Region, the study provides market insights for North America, Europe, Asia Pacific, and the rest of the world. The North American Elastomeric Foam market area will dominate this market. Due to the increasing usage of elastomeric foam in various end-user industries such as HVAC, heating and plumbing, refrigeration, and transportation, abundant raw materials will boost market growth in this Region.
In addition, major countries examined in the report market include the United States, Canada, Germany, France, United Kingdom, Italy, Spain, China, Japan, India, Australia, South Korea, and Brazil.
Figure2: ELASTOMERIC FOAM MARKET SHARE BY REGION 2022 (%)
            
Source: Secondary Research, Primary Research, MRFR Database, and Analyst Review
The European elastic foam market holds the second largest market due to demand from various end-use industries, increased R&D activities, and appropriate government investment for market growth. Further, the German Elastomeric Foam market held the largest market share, and the UK Elastomeric Foam market was the LARGEST-growing market in the European Region.
The Asia-Pacific Elastomeric Foam Market is expected to grow at the fastest CAGR from 2023 to 2032. This is due to increased investment and growth in construction, significant government work, and ongoing projects that will drive the economy in the Region. Moreover, China’s Elastomeric Foam market held the largest market share, and the Indian Elastomeric Foam market was the Latest-growing market in the Asia-Pacific region.
Leading market players are investing heavily in research and development to expand their product lines, which will help the Elastomeric Foam market grow even more. Market participants are also undertaking different strategic activities to expand their footprint, with important market developments including new product launches, contractual agreements, mergers and acquisitions, higher investments, and collaboration with other organizations. The Elastomeric Foam industry must offer cost-effective items to expand and survive in a more competitive and rising market climate.
Manufacturing locally to minimize operational costs is one of the key business tactics manufacturers use in the Elastomeric Foam industry to benefit clients and increase the market sector. The Elastomeric Foam industry has offered some of the most significant advantages in recent years. Major players in the Elastomeric Foam market, including Armacell International SA (Luxembourg), Hira Industries LLC (UAE), Zotefoams PLC (UK), L'isolante K-Flex SpA (Italy), Huamei (China), Kaimann GmbH (Germany), Jinan Retek Industries Inc. (China), NMC SA (Belgium), Grando (Belgium), Sekisui Plastics Co., Ltd (Japan), and Rogers Foam Corporation (US)., and others, are attempting to increase market demand by investing in research and development operations.
Headquartered in Luxembourg, Armacell manufactures and supplies foam and flexible insulation. It has more than 3,135 employees and 25 factories in 16 countries. Armacell, the world leader in flexible foams and foam production for electrical insulation products, has partnered with Thermaflex to serve the Russian market.
Zotefoams Plc manufactures a wide range of closed-cell composites from polyolefins and engineering Emulsion Polymers for use in the sports, construction, marine, automation, medical equipment, and aerospace industries worldwide. Zotefoams acquires full ownership of a joint venture to manufacture T-Fit products from Chinese King Lai.
April 2018: Armacell acquired TB Concept Inc. (Canada), a patented pipe support solutions manufacturer.
January 2017: Zotefoams acquired full ownership of a joint venture for T-Fit products from King Lai, a firm based in China.
| Report Attribute/Metric | Details |
| Market Size 2023 | USD 3.95 billion |
| Market Size 2024 | USD 4.16 billion |
| Market Size 2032 | USD 6.68 billion |
| Compound Annual Growth Rate (CAGR) | 5.40% (2024-2032) |
| Base Year | 2024 |
| Market Forecast Period | 2025-2034 |
| Historical Data | 2020 - 2024 |
| Market Forecast Units | Value (USD Billion) |
| Report Coverage | Revenue Forecast, Market Competitive Landscape, Growth Factors, and Trends |
| Segments Covered | Type, End-Use Industry, and Region |
| Geographies Covered | North America, Europe, AsiaPacific, and the Rest of the World |
| Countries Covered | USA, Canada, Germany, France, UK, Italy, Spain, China, Japan, India, Australia, South Korea, and Brazil |
| Key Companies Profiled | Â Armacell International SA (Luxembourg), Hira Industries LLC (UAE), Zotefoams PLC (UK), L'isolante K-Flex SpA (Italy), Huamei (China), Kaimann GmbH (Germany), Jinan Retek Industries Inc. (China), NMC SA (Belgium), Grando (Belgium), Sekisui Plastics Co., Ltd (Japan), and Rogers Foam Corporation (US) |
| Key Market Opportunities | With the rising production of lightweight, electric, and hybrid vehicles, the growing automotive industry is likely to drive the demand. |
| Key Market Dynamics | The growing heating, ventilation, and air conditioning (HVAC) industry with the rising installation of HVAC systems in residential and commercial buildings |
Elastomeric Foam Market Highlights:
Frequently Asked Questions (FAQ) :
The Elastomers Foam market size was valued at USD 3.95 billion in 2024.
The Elastomers Foam Market is expected to grow with a CAGR of 5.4% in the period 2025-2034.
North America had the largest share of the Cast Elastomers Market
The major players in the market are BASF SE (Germany), The Dow Chemical Company (US), Huntsman International (US), Covestro AG (Germany), Chemline (US), LANXESS AG (Germany), Mitsui Chemicals (Japan), Wanhua Chemicals (China), ERA polymer (Australia), Accella Corporation (US).
The Hot Cast category dominated the Elastomeric Foam Market in 2023.
The Industrial witnessed the largest share of the Elastomers Foam Market
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