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Coating Pretreatment Market Size

ID: MRFR//1239-CR | 100 Pages | Author: Priya Nagrale| May 2023

The coating pretreatment market is influenced by a variety of factors that collectively shape its dynamics and demand across diverse industries. The following key points outline the market factors contributing to the evolution and demand for coating pretreatment:

Essential Preliminary Step: Coating pretreatment serves as an essential preliminary step in various coating processes, including painting, powder coating, and electrocoating. It prepares surfaces by cleaning, degreasing, and promoting adhesion, ensuring the effectiveness and longevity of the subsequent coating layers.

Automotive Industry Dominance: The automotive industry is a major driver for the coating pretreatment market. Pretreatment processes are integral to automotive manufacturing, ensuring corrosion resistance, paint adhesion, and overall durability of vehicle components, contributing to the industry's high demand.

Rise in Construction and Infrastructure Projects: The construction and infrastructure sectors contribute significantly to the demand for coating pretreatment. As large-scale projects continue to grow globally, the need for corrosion protection and enhanced coating performance becomes paramount, driving the use of pretreatment solutions.

Focus on Sustainable Practices: The market is witnessing a shift towards sustainable coating pretreatment solutions. Manufacturers and end-users are increasingly adopting eco-friendly formulations that reduce the environmental impact, aligning with the industry's focus on sustainability and regulatory compliance.

Technological Advancements in Pretreatment Processes: Ongoing technological advancements in pretreatment processes contribute to the market's growth. Innovations include the development of more efficient and environmentally friendly pretreatment methods, such as laser and plasma pretreatment, offering alternatives to traditional chemical processes.

Demand from Aerospace and Defense Sectors: The aerospace and defense sectors demand high-performance coating solutions, making coating pretreatment crucial for surface preparation. Pretreatment processes enhance the adhesion of coatings on aircraft components, providing corrosion resistance and durability in challenging environments.

Increased Adoption in Appliance Manufacturing: Coating pretreatment is widely adopted in the manufacturing of appliances, including refrigerators, washing machines, and ovens. It ensures that appliance surfaces are properly prepared for coating, enhancing both aesthetic appeal and resistance to corrosion and wear.

Growing Importance in Metal Packaging: The metal packaging industry relies on coating pretreatment to enhance the durability and corrosion resistance of metal cans, containers, and packaging materials. Pretreatment processes ensure the quality and longevity of coatings used for packaging various products.

Global Expansion of the Electronics Industry: The electronics industry's global expansion contributes to the demand for coating pretreatment, especially in the manufacturing of electronic components and devices. Pretreatment processes are essential for improving adhesion and protecting sensitive electronic components from environmental factors.

Adherence to Stringent Quality Standards: The adherence to stringent quality standards, particularly in industries such as automotive, aerospace, and electronics, influences the choice of coating pretreatment solutions. Manufacturers prioritize pretreatment processes that meet industry-specific quality requirements, ensuring the reliability of coated products.

Application in Powder Coating Processes: Coating pretreatment plays a crucial role in powder coating processes. Pretreated surfaces provide a foundation for the application of powder coatings, ensuring proper adhesion and a uniform finish, contributing to the widespread use of pretreatment in powder coating applications.

Global Supply Chain Dynamics: The coating pretreatment market is influenced by global supply chain dynamics, including the availability and pricing of raw materials used in pretreatment formulations. Fluctuations in the global supply chain can impact the overall cost and availability of coating pretreatment solutions.

Covered Aspects:

Report Attribute/Metric Details
Market Size Value In 2022 USD 3.9 Billion
Market Size Value In 2023 USD 4.11 Billion
Growth Rate 5.30% (2023-2032)

Global Coating Pretreatment Market Overview

The coating pretreatment market size was valued at USD 4.11 billion in 2023. The coating pretreatment industry is projected to grow from USD 4.33 Billion in 2024 to USD 6.21 billion by 2032, exhibiting a compound annual growth rate (CAGR) of 4.62% during the forecast period (2024 - 2032). Increased focus of the government and manufacturers on eco-friendly and cost-effective coatings and rising demand for pretreatment coatings by the aerospace industry are the key market drivers enhancing the market growth.Coating Pretreatment Market OverviewSource: Secondary Research, Primary Research, MRFR Database, and Analyst Review

Coating Pretreatment Market Trends

  • Increasing application prospects with powder coating are driving market growth.

Market CAGR for coating pretreatment is being driven by the rising application prospects with powder coating. The call for coating pretreatment is escalating worldwide due to the widespread use of powder coatings in major businesses such as automotive, construction, aerospace, electronics, and furniture, as powder coatings are durable, economical, and environmentally friendly. High car production and sales in emerging economies in the Asia Pacific are driving industry expansion. Pretreatment improves the paint's appearance and adhesion and provides corrosion protection to the car's body. The increase in commercial and residential construction worldwide also drives the call for coating pretreatment. The main driver of industry expansion is coating pretreatment in the construction industry.

Furthermore, the need for coating pretreatment is driven by an increase in commercial and residential buildings worldwide. During the projected period, the rising aerospace sector in Asia-Pacific and North America will likely boost product demand. Furthermore, rising disposable income and changing lifestyles have increased consumer appliance sales, which is likely to fuel market expansion. As chromate toxicity has become a serious problem worldwide, growing environmental worries over metal finishing may limit the industry's growth over the forecast period.

Furthermore, rising disposable income and changing lifestyles have increased consumer gadget sales, which is expected to fuel industry growth. Because of its VOC-free emission features, demand for chromate-free coating pretreatment is expected to rise, creating a significant growth opportunity for the overall coating pretreatment sector. The rising spending on construction activities fills the coating pretreatment market. The increasing sales of automobiles are also working in favor of the market. The robust growth of end-user industries, including aerospace and electronics, particularly in emerging countries, propels the coating pretreatment market revenue. For instance, As per the U.S. Census Bureau, in October 2022, public construction spending reached the seasonally adjusted annual rate of USD 381.6 billion.

2023 will see To increase safety in public settings, EAO's antimicrobial-coated door opening pushbuttons inhibit the growth and accumulation of bacteria. Pandemics and continued urbanization are exacerbating worries about the spread of diseases and germs via public transportation. These worries have been growing throughout time. Passenger access and restroom facilities require more hygienic practices since frequent physical contact points can hasten the spread of microorganisms in public areas. Because cleaning and disinfection intervals are time-related, the frequency of the intervals affects both the concentration of germs and, subsequently, the risk of illness.

Coating Pretreatment Market Segment Insights

Coating Pretreatment Type Insights

The coating pretreatment market segmentation, based on type, includes iron phosphate, zinc phosphate, chromate, chrome-free, phosphate-free, and others. The chrome-free segment dominated the market, accounting for major market revenue over the forecast period due to its cost-effective processing and corrosion resistance. Manufacturers continue developing new products that outperform existing ones when tested for punching, bending, and cutting aluminum. The rising environmental crisis will further escalate the need for organic coating pretreatment and spur chromate-free pretreatment adoption as it provides excellent adhesion with organic coatings.

Coating Pretreatment Metal Substrate Insights

The coating pretreatment market segmentation, based on a metal substrate, includes steel, aluminum, and others. The aluminum category generated the most income over the forecast period. Expanding end-use industries such as automotive, construction, and aerospace will likely boost the consumption of aluminum coating pretreatment. These coating pretreatment are an important component at the precursor stage for manufacturing powder coating pretreatment that offer a superior finish.

Figure 1: Coating Pretreatment Market, by Metal Substrate, 2024 & 2032 (USD billion)

Coating Pretreatment Market, by Metal Substrate

Source: Secondary Research, Primary Research, MRFR Database, and Analyst Review

Coating Pretreatment Application Insights

The coating pretreatment market segmentation, based on application, includes aerospace & defense, automotive, construction, consumer appliances, and others. The construction category generated the most income over the forecast period. Rising urbanization in Asia-Pacific, the Middle East, and Africa drives the construction industry, resulting in greater demand for residential, commercial, and industrial infrastructure. Low-interest rates on housing loans are also responsible for the increased demand for new homes, which drives the usage of coating pretreatment in building and construction.

Coating Pretreatment Regional Insights

By Region, the study provides market insights into North America, Europe, Asia-Pacific, and the Rest of the World. The North America coating pretreatment market will dominate over the forecast period. Rising vehicle production and the increasing demand for replacing aging vehicles are translating into a greater uptake of coating pretreatment in the region. Moreover, the US coating pretreatment market held the largest market share, and the Canada coating pretreatment market was the fastest-growing market in the North America region.

Further, the major countries studied in the market report are The U.S., Canada, German, France, the UK, Italy, Spain, China, Japan, India, Australia, South Korea, and Brazil.



Source: Secondary Research, Primary Research, MRFR Database, and Analyst Review

Europe coating pretreatment market accounts for the second-largest market share. Industry players in the region are rapidly investing in R&D to capitalize on emerging trends in the market by introducing innovative products specifically designed for automotive applications. Increasing demand for high-performance vehicles and rapid tilt towards low-maintenance automobiles will likely boost the market demand in the region. Further, the German coating pretreatment market held the largest market share, and the UK coating pretreatment market was the fastest-growing market in the European region.

The Asia-Pacific coating pretreatment Market is expected to grow at the fastest CAGR from 2023 to 2032. This is due to increasing investment in the reconstruction and redevelopment of old building structures. Moreover, China coating pretreatment market held the largest market share, and the India coating pretreatment market was the fastest-growing market in the Asia-Pacific region.

Coating Pretreatment Key Market Players & Competitive Insights

Leading market players are investing heavily in research and development to expand their product lines, which will help the coating pretreatment market grow even more. Market participants are also undertaking various strategic activities to expand their footprint, with important market developments including new product launches, contractual agreements, mergers and acquisitions, higher investments, and collaboration with other organizations. The coating pretreatment industry must offer cost-effective items to expand and survive in a more competitive and rising market climate.

Manufacturing locally to minimize operational costs is one of the key business tactics manufacturers use in the coating pretreatment industry to benefit clients and increase the market sector. Major players in the coating pretreatment market, including 3M Company, Kansai Paint Co. Ltd., Nihon Parkerizing Co. Ltd., Chemetall GmbH, AkzoNobel N.V., Axalata Coating System LLC, PPG Industries, Henkel AG & Co. KGgA, Sherwin-Williams Company, and others, are attempting to increase market demand by investing in research and development operations.

DuBois Chemicals, Inc. provides chemical solutions. The company offers metal cleaning, pretreatment, painting, finishing, water treatment, metalworking fluids, gel, solvents, emulsion degreasers, and lubricants. DuBois Chemicals serves the aerospace, automotive, food, beverage, transportation cleaning, heavy equipment, and water treatment industries worldwide. In April 2019, DuBois Chemicals introduced in non-phosphate pretreatment, DuraTEC 600 and DuraTEC 602. These cutting-edge products increase the corrosion resistance on all substrates while minimizing the environmental and health impact associated with many traditional pretreatment chemistries.

Akzo Nobel NV is a provider of paints and coatings. It manufactures and supplies specialty chemicals. The company's product portfolio comprises functional chemicals, industrial chemicals, pulp and performance chemicals, surfactants, vehicle refinishes, powder coatings, industrial coatings, wood finishes and adhesives, and marine and protective coatings. Its products find application in buildings and infrastructure, industrial, consumer goods, and transportation markets. The company markets its products under Dulux, Sadolin, Flexa, Bruguer, Marshall, Coral, Alba, Inca, Cetol, Ceta Bever, Levis, and Herbol brands. In June 2019, AkzoNobel and Airbus collaborated to produce a chromate-free exterior primer for the aerospace sector. The coating pretreatment industry is expected to grow at a faster rate through 2027 as a result of these improvements.

Key Companies in the Coating Pretreatment market include

  • 3M Co.

  • Akzo Nobel N.V

  • Axalta Coating Systems

  • The Sherwin-Williams Company

  • Nippon Paint (India) Private Limited.

  • RPM International Inc.

  • Valspar

  • PPG Industries

  • Henkel AG & Co. KGaA

  • Chemetall


  • Nihon Parkerizing India Pvt. Ltd.

  • NEI Corporation.

  • Crystal Mark, Inc.

  • Vanchem Performance Chemicals

  • Kansai Paint Co., Ltd.

  • ppg Asian paints

  • Plastic Coatings Limited

  • DuBois Chemicals.


Coating Pretreatment Industry Developments

December 2022: AkzoNobel has acquired the liquid wheel coatings business of Lankwitzer Lackfabrik GmbH, a deal that strengthens the firm's performance coatings portfolio. The acquired business will complement AkzoNobel's existing powder coatings offering and expand the range of innovative products the company supplies.

February 2022: PPG has agreed to acquire the powder coatings business of Arsonsisi, an industrial coatings firm based in Milan, Italy. Arsonsisi is a major supplier of specialty powder coatings for the industrial and architecture markets. PPG acquired Arsonsisi's hugely automated, small- and large-batch capable powder manufacturing plant in Verbania, Italy.

February 2021: Henkel Adhesive Technologies and ChemPoint, a subsidiary of Univar Solutions Inc., announced a distribution agreement for the sales, distribution, and marketing of Henkel's BONDERITE products in the US and Canada.

Coating Pretreatment Market Segmentation

Coating Pretreatment Type Outlook

  • Iron Phosphate

  • Zinc Phosphate

  • Chromate

  • Chrome-Free

  • Phosphate-Free

  • Others

Coating Pretreatment Metal Substrate Outlook

  • Steel

  • Aluminum

  • Others

Coating Pretreatment End-User Outlook

  • Aerospace & Defense

  • Automotive

  • Construction

  • Consumer Appliances

  • Others

Coating Pretreatment Regional Outlook

  • North America

    • US

    • Canada

  • Europe

    • Germany

    • France

    • UK

    • Italy

    • Spain

    • Rest of Europe

  • Asia-Pacific

    • China

    • Japan

    • India

    • Australia

    • South Korea

    • Australia

    • Rest of Asia-Pacific

  • Rest of the World

    • Middle East

    • Africa

    • Latin America

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