# Binder Jetting 3D Printing Technology Market

> Binder Jetting 3D Printing Technology Market Size, Share and Research Report By Component (Hardware, Material, and Services), By End-User Industry (Automotive, Aerospace and Defense, Construction and Architecture, Dental and Healthcare, and Others) And By Region (North America, Europe, Asia-Pacific, And Rest Of The World) – Industry Forecast Till 2035

- **Forecast Period:** 2026-2035
- **CAGR:** 16.8%
- **2025:** USD 0.60 Billion
- **2035:** USD 2.87 Billion
- **Key Players:** Desktop Metal (incl. ExOne), HP Inc., voxeljet AG, Colibrium Additive (GE Aerospace), Markforged (incl. Digital Metal), 3D Systems, Kocel Intelligent Machinery, Wuhan Easymfg

**Report ID:** MRFR/SEM/41203-HCR · **Pages:** 200 · **Author:** Nirmit Biswas & Garvit Vyas · **Last Updated:** October 26, 2026

**URL:** https://www.marketresearchfuture.com/reports/binder-jetting-3d-printing-technology-market-42869

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## Market Summary

## Binder Jetting 3D Printing Technology Market Summary

The Binder Jetting [3D Printing](https://www.marketresearchfuture.com/reports/3d-printing-market-1031) Technology Market was valued at USD 0.60 billion in 2025. It is projected to reach USD 0.71 billion in 2026 and USD 2.87 billion by 2035, a CAGR of 16.8% over 2026–2035. Two catalysts anchor this trajectory. The first is public funding for production-grade additive manufacturing. Horizon Europe carries a EUR 95.5 billion research budget with dedicated digital-industry calls [11], and America Makes has channelled more than USD 100 million into public-private project funding [3]. The second is foundry demand for tool-free sand molds, which now reaches serial casting programs.

The process deposits a liquid binder onto a powder bed at room temperature, which removes the warping and curling that affect laser- and resin-based systems [17]. In foundries, printed sand molds and cores are replacing CNC-machined patterns and hard tooling. In metal parts, binder jetting competes with metal injection molding (MIM) on short and medium production runs. Consolidation has reshaped the vendor base, from the USD 575 million ExOne acquisition [6] to Nano Dimension's 2025 purchase of Desktop Metal [8].

North America leads the Binder Jetting 3D Printing Technology Market with a 36.0% share, supported by aerospace qualification programs and an established digital foundry base. Asia Pacific is the fastest-growing region at a 19.4% CAGR, led by China's sand-printing capacity and India's national additive strategy [14]. Europe ranks second at USD 0.18 billion, anchored by German automotive casting. Over the next decade, production qualification is expected to matter more than prototyping as the main source of revenue.

## Key Report Takeaways

### • By Component

- Hardware holds a 52.0% share of the Binder Jetting 3D Printing Technology Market, reflecting the high unit value of production printers and depowdering stations.
- Services is the fastest-growing component at a 19.1% CAGR as print bureaus absorb demand from buyers who are not ready for capital outlay.
- Material revenue reached USD 0.19 billion in 2025, led by stainless steel, sand and tool-steel powders.

### • By End-User Industry

- Automotive accounts for a 34.0% share, driven by sand cores for engine blocks and short-run metal brackets.
- Dental and Healthcare is the fastest-growing end user in the Binder Jetting 3D Printing Technology Market at a 20.2% CAGR.
- Construction and Architecture generated USD 0.10 billion in 2025 from large-format sand and ceramic elements.

### • By Region

- North America leads with a 36.0% share on [defense](https://www.marketresearchfuture.com/reports/defense-market-34071) and aerospace demand.
- Asia Pacific posts the highest regional CAGR at 19.4%.
- Europe reached USD 0.18 billion, centred on Germany's casting cluster.

## Market Size and Forecast (2021–2035)

Market Research Future built the Binder Jetting 3D Printing Technology Market estimate by aggregating vendor revenue across hardware, materials, software and services. Reported company filings [5][6][7], shipment tracking and installed-base data validated the figures, which were then cross-checked against end-user procurement interviews. Historical values reflect reported revenue and the forecast applies scenario-weighted adoption curves by industry and region.

## Market Drivers

## Driver Impact Analysis

The impact percentages below show the directional contribution of each driver to the forecast CAGR. They overlap, interact and offset restraints, so they should not be added together to reproduce the headline rate.

| Driver | ~% Impact on CAGR | Geographic Relevance | Impact Timeline | Ref |
| --- | --- | --- | --- | --- |
| Foundry digitization and tool-free sand molds | +3.2% | Europe, North America, China | Short-term (≤2 yr) | [15] |
| Automotive serial production of metal parts | +2.8% | Germany, US, Japan | Medium-term (2–4 yr) | [5] |
| Defense and aerospace supply-chain programs | +2.4% | North America, Europe | Medium-term (2–4 yr) | [12] |
| Falling powder costs and MIM compatibility | +2.1% | Global | Long-term (≥4 yr) | [17] |
| National additive manufacturing strategies | +1.9% | Asia Pacific, Europe | Long-term (≥4 yr) | [14] |
| Patient-specific dental and medical devices | +1.6% | North America, Europe | Medium-term (2–4 yr) | [18] |

### Foundry Digitization and Tool-Free Sand Molds

Foundries face pattern-shop labour shortages and long lead times on hard tooling. Printed sand molds and cores remove pattern-making entirely, cutting new-casting lead times from months to days. Metalcasting industry data shows U.S. foundries operating with persistent vacancies in skilled pattern roles [15]. Large-format sand printers with build boxes beyond four metres let a single machine replace several pattern lines, which is why repeat orders from foundries carry the largest near-term weight in the forecast.

### Automotive Serial Production of Metal Parts

Automakers now use metal binder jetting for production brackets, pump housings and EV thermal components rather than prototypes alone. HP reports production collaborations with automotive suppliers on its Metal Jet platform [5]. Because parts are not anchored to the build plate, the full build volume can be nested, so per-part costs fall with batch size. Programs of 5,000–50,000 parts per year are where the economics against machining now favour this process.

### Defense and Aerospace Supply-Chain Programs

The U.S. Department of Defense Additive Manufacturing Strategy sets out distributed production of spare parts as a readiness priority [12]. America Makes has funded more than USD 100 million in projects, several targeting binder-jetted alloys and qualification data [3]. Casting shortages for legacy platforms have pushed depots toward printed sand molds for obsolete parts. Qualification takes years, so these programs translate into sustained medium-term demand rather than one-off spikes.

### Falling Powder Costs and MIM Compatibility

Binder jetting can use fine powders already produced at scale for metal injection molding, which lowers material cost compared with spherical laser-grade powders. Published process reviews show 17-4PH and 316L stainless [steel](https://www.marketresearchfuture.com/reports/steel-market-5465) reaching densities above 97% after sintering using standard MIM-grade feedstock [17]. As powder suppliers add capacity for copper, tool steels and nickel alloys, the cost gap with conventional manufacturing narrows over the long term.

### National Additive Manufacturing Strategies

India's National Strategy for Additive Manufacturing targets a 5% share of global additive activity and roughly USD 1 billion in GDP contribution [14]. China's industrial policy has supported domestic sand-printer makers that now supply large foundry groups [13]. In Europe, Horizon Europe's EUR 95.5 billion envelope funds digital manufacturing pilots [11]. These policies seed local supply chains, so their effect builds slowly but persists through the forecast.

### Patient-Specific Dental and Medical Devices

Dental labs and orthopaedic manufacturers value the process for small, complex parts produced in large nested batches. Peer-reviewed work documents binder-jetted titanium and cobalt-chrome parts with porous structures suited to implants [18]. Ceramic binder jetting is also moving into dental restorations. Regulatory clearance cycles of 12–24 months set the pace, placing the main revenue effect in the medium term.

## Restraints

## Restraints Impact Analysis

| Restraint | ~% Impact on CAGR | Geographic Relevance | Impact Timeline | Ref |
| --- | --- | --- | --- | --- |
| Sintering shrinkage and dimensional control | −2.3% | Global | Long-term (≥4 yr) | [17] |
| High capital cost of production systems | −1.9% | Emerging markets | Medium-term (2–4 yr) | [6] |
| Vendor consolidation and financial distress | −1.5% | North America, Europe | Short-term (≤2 yr) | [8] |
| Limited material standards and qualification data | −1.2% | Global | Medium-term (2–4 yr) | [4] |
| Powder handling and combustible dust compliance | −1.0% | North America, Europe | Short-term (≤2 yr) | [19] |

### Sintering Shrinkage and Dimensional Control

Metal parts shrink by roughly 18–22% linearly during sintering, and uneven shrinkage causes sagging and distortion [17]. This keeps the recommended part length small for many geometries and pushes yield below that of machining on tight-tolerance parts. Simulation-based compensation is improving outcomes, but buyers in aerospace still require iterative trial builds, which lengthens adoption.

### High Capital Cost of Production Systems

A production metal line, including printer, curing oven, depowdering station and sintering furnace, often exceeds USD 1 million. Vendor filings show long sales cycles for high-throughput systems [6]. Small foundries and contract manufacturers in emerging markets struggle to finance this outlay, which slows the conversion of pilot work into installed capacity.

### Vendor Consolidation and Financial Distress

The 2025 purchase of Desktop Metal by Nano Dimension [8] and the subsequent Chapter 11 filing raised concern over service contracts and replacement parts for installed machines. Buyers waited for ownership to shift before ordering. This limitation is usually short-term, but it has enhanced the importance weight procurement teams put on vendor balance sheets.

### Limited Material Standards and Qualification Data

ISO/ASTM 52900 defines vocabulary for the process [4], but alloy-specific property databases remain thin compared with those for laser powder bed fusion. NIST's measurement-science work highlights gaps in fatigue and porosity data [2]. Without accepted allowables, regulated industries must generate their own data, adding cost and time.

### Powder Handling and Combustible Dust Compliance

Fine metal powders are considered a combustible dust hazard, and OSHA guidelines call for dust control, explosion protection and housekeeping measures [19]. In Europe, REACH obligations apply to [binders](https://www.marketresearchfuture.com/reports/binders-market-65791) and powder chemistries [20]. Compliance adds to the expense of facilities and prevents small users from doing metal printing in-house.

## Opportunities

## Binder Jetting 3D Printing Technology Market Opportunities

### Foundry Capacity in Emerging Markets

India, Brazil and Saudi Arabia are building domestic casting capacity under industrial policy. Brazil's Nova Indústria Brasil program commits BRL 300 billion in financing through 2026 [24], and Saudi Arabia's National Industrial Development and Logistics Program targets local manufacturing of industrial parts [23]. Printed sand molds let new foundries skip the cost of building pattern shops, a direct opening for sand-printer vendors and bureaus.

### Pay-Per-Part and Build Data Services

Vendors and bureaus can sell parts instead of printers, with pricing per kilogram or per part, and bundled qualification data. Each construction produces process data concerning binder saturation, layer quality and furnace profiles. These data can be packaged and licensed to customers as approved process recipes, producing recurring revenue that is less vulnerable to capital cycles.

### Copper and Thermal Components for Electrification

Around 17 million global electric car sales in 2024 [25] increased the need for copper heat sinks, busbars and induction coils. Binder-jetted copper offers good conductivity without the reflection difficulties that plague laser processing. Qualified copper parts suppliers may unlock a fast-growing application for EV and data-centre cooling.

### Inorganic Binders and Lower-Emission Casting

Foundries face pressure to reduce emissions from organic binders during pouring. Inorganic binder systems for printed sand molds cut odour and volatile organic emissions, aligning with European emission rules. Material suppliers offering certified low-emission binders can capture a premium segment as foundries report environmental metrics.

### Large-Format Architectural Elements

Room-temperature printing allows very large sand and ceramic parts for facades, store fittings and furniture. Architects use the process for complex formwork that is impractical to mill. Bureaus with large-format capacity can serve this niche with project-based pricing.

## Future Outlook

## Binder Jetting 3D Printing Technology Market Future Outlook

### AI-Driven Process Control and Sintering Compensation

Machine-learning models trained on build and furnace data will predict shrinkage and distortion before printing. NIST's additive measurement program is building reference datasets that support such models [2]. As compensation [software](https://www.marketresearchfuture.com/reports/software-market-11924) matures, first-pass yield on complex metal parts should rise, which is the main lever for moving the Binder Jetting 3D Printing Technology Market from pilot to serial production.

### Platform Economics and Vendor Consolidation

The 2025 acquisitions of Desktop Metal and Markforged by Nano Dimension [8][9] signal a shift toward fewer, broader platforms. Vendors will compete on qualified material libraries, software and service networks rather than printer specifications alone. Buyers should expect bundled hardware, materials and software licences priced over the asset life.

### Electrification and Thermal Management

Global electric car sales of about 17 million in 2024 [25] and rising data-centre power density are lifting demand for complex copper and aluminium thermal parts. Binder jetting suits these geometries at volume. Through 2035, electrification-linked parts are likely to be the largest new application for metal systems.

### Sustainability Reporting and Material Efficiency

Unbound powder can be reused at high rates, giving binder jetting a material-efficiency edge over subtractive methods. Foundries reporting emissions will favour inorganic binders and shorter supply chains. European disclosure requirements and customer audits will make documented material efficiency a procurement criterion by the early 2030s.

## Segment Insights

## Binder Jetting 3D Printing Technology Market Segmentation

### By Component

| Segment | Key Metric (2025) | Primary Demand Driver |
| --- | --- | --- |
| Hardware | 52.0% share | Production printers, curing and depowdering systems |
| Material | USD 0.19 Billion | Metal, sand and ceramic powders and binders |
| Services | 19.1% CAGR | Print bureaus, design and qualification support |

Hardware leads the Binder Jetting 3D Printing Technology Market by component because production systems, depowdering stations and sintering furnaces carry high unit values. Material revenue recurs with every build, making it the most stable revenue stream for vendors such as Höganäs and Sandvik. Services grow fastest as buyers wary of capital risk and vendor turnover outsource production to bureaus. Qualification and design-for-binder-jetting consulting add margin to this segment.

### By End-User Industry

| Segment | Key Metric (2025) | Primary Demand Driver |
| --- | --- | --- |
| Automotive | 34.0% share | Sand cores, serial metal brackets and housings |
| Aerospace and Defense | 18.9% CAGR | Obsolete castings and qualified spares |
| Construction and Architecture | USD 0.10 Billion | Large-format formwork and facade elements |
| Dental and Healthcare | 20.2% CAGR | Patient-specific implants and restorations |
| Others | 9.5% share | Energy, consumer goods and industrial tooling |

Automotive is the largest end user in the Binder Jetting 3D Printing Technology Market, using printed sand cores for engine and EV housings and metal parts in mid-volume programs. Dental and Healthcare grows fastest as implant and restoration makers move to nested serial builds. Aerospace and Defense follows on spare-part demand, while Construction and Architecture uses large sand and ceramic elements for formwork and interiors. Others cover energy and tooling.

## Regional Market Share Analysis

## Regional Market Share Analysis

| Region | Key Metric (2025) | Primary Investment Themes |
| --- | --- | --- |
| North America | 36.0% share | Defense qualification, aerospace spares, automotive serial parts |
| Europe | USD 0.18 Billion | Automotive casting, low-emission binders, research funding |
| Asia Pacific | 19.4% CAGR | Sand-printer capacity, national strategies, electronics |
| Latin America | 5.0% share | Foundry modernization, mining equipment parts |
| Middle East and Africa | 15.1% CAGR | Industrial localization, oil and gas spares |
| Total | USD 0.60 Billion | — |

The Binder Jetting 3D Printing Technology Market is led by North America, while Asia Pacific is expanding fastest on foundry investment and national policy support.

### North America

| Country | Key Metric (2025) | Key Driver |
| --- | --- | --- |
| United States | 82.0% share of region | Defense programs and installed production base |
| Canada | 15.9% CAGR | Aerospace supply chain and mining parts |
| Mexico | USD 0.02 Billion | Automotive casting for nearshored assembly |

The United States hosts the largest installed base of production binder jet systems and most vendor headquarters. Defense depots use printed sand molds to reproduce obsolete castings, supported by the DoD additive strategy [12] and America Makes funding [3]. Canada's aerospace cluster in Quebec and Ontario is qualifying metal parts, while Mexico benefits from nearshoring as automotive suppliers add casting capacity near assembly plants.

### Europe

| Country | Key Metric (2025) | Key Driver |
| --- | --- | --- |
| Germany | 34.0% share of region | Automotive casting and machine makers |
| UK | USD 0.03 Billion | Aerospace and motorsport parts |
| France | 15.8% CAGR | Aerospace and defense qualification |
| Italy | 9.0% share of region | Foundry clusters and industrial valves |
| Spain | 15.2% CAGR | Automotive components |
| Nordic Countries | USD 0.01 Billion | Powder production and research |
| Russia | 3.0% share of region | Domestic industrial substitution |
| Rest of Europe | 14.6% CAGR | Contract manufacturing in Central Europe |

Germany is Europe's anchor, home to large-format sand printing and an automotive casting base that adopted printed cores early. Fraunhofer research on sintering and powder behaviour supports domestic suppliers [16]. The UK and France focus on aerospace parts, while Italian foundries use printed molds for valves and pumps. Horizon Europe funding [11] and REACH-driven binder reformulation [20] shape investment.

### Asia Pacific

| Country | Key Metric (2025) | Key Driver |
| --- | --- | --- |
| China | 41.0% share of region | Domestic sand-printer makers and foundry scale |
| Japan | USD 0.03 Billion | Precision metal parts for electronics |
| India | 23.6% CAGR | National additive strategy |
| South Korea | 9.0% share of region | Shipbuilding and automotive castings |
| ASEAN | 21.4% CAGR | Contract manufacturing relocation |
| Australia and New Zealand | USD 0.01 Billion | Mining equipment spares |
| Rest of Asia Pacific | 4.0% share of region | Early-stage foundry adoption |

China leads the region through domestic sand-printer makers such as Kocel and [Wuhan Easymfg](https://www.easymfg3d.com/newsinfo/910944.html), which supply large foundry groups at competitive prices [13]. India is the fastest-growing country under its national strategy [14], with automotive and defense users building pilot lines. Japan applies metal binder jetting to small precision parts, while ASEAN gains from electronics manufacturing moving out of China.

### Latin America

| Country | Key Metric (2025) | Key Driver |
| --- | --- | --- |
| Brazil | 52.0% share of region | Industrial policy financing and foundries |
| Argentina | 14.2% CAGR | Agricultural machinery parts |
| Rest of Latin America | USD 0.01 Billion | Mining spares in Chile and Peru |

Brazil accounts for over half of regional demand, supported by Nova Indústria Brasil financing for industrial modernization [24]. Foundries serving automotive and agricultural machinery are testing printed molds to shorten lead times. Argentina's agricultural equipment makers and Andean mining operators use the technology for spare parts, though currency volatility limits capital purchases and favours bureau services.

### Middle East and Africa

| Country | Key Metric (2025) | Key Driver |
| --- | --- | --- |
| Saudi Arabia | 18.1% CAGR | Industrial localization program |
| UAE | 24.0% share of region | Free-zone manufacturing hubs |
| South Africa | USD 0.01 Billion | Mining and automotive castings |
| Egypt | 13.5% CAGR | Foundry upgrades |
| Rest of Middle East and Africa | 18.0% share of region | Oil and gas spares |

Saudi Arabia grows fastest under its industrial localization program [23], with energy companies qualifying printed spares to cut import lead times. The UAE hosts manufacturing centres in free zones serving regional oil and gas operators. South Africa's mining and automotive sectors use printed molds for replacement castings, while Egypt is upgrading state-linked foundries.

## Competitive Benchmarking

## Competitive Benchmarking

The Binder Jetting 3D Printing Technology Market is moderately concentrated, with an estimated HHI near 1,100 and the top five vendors holding roughly 55–62% of revenue. Western vendors lead metal systems, while Chinese makers compete strongly in sand printing. Recent consolidation has reduced the number of independent metal platforms.

| Company | Est. Revenue Share Range | Key Offerings for Binder Jetting 3D Printing Technology Market | Strategic Positioning |
| --- | --- | --- | --- |
| Desktop Metal (incl. ExOne) | ~16–20% | Sand and metal production systems | Largest installed base; ownership in transition |
| HP Inc. | ~10–13% | Metal Jet systems and services | Automotive serial production partnerships |
| voxeljet AG | ~8–11% | Large-format sand printers, print services | Foundry-focused, large build volumes |
| Colibrium Additive (GE Aerospace) | ~6–9% | Series 3 binder jet line | Aerospace and energy qualification |
| Markforged (incl. Digital Metal) | ~5–8% | PX100 metal binder jet | High-precision small parts |
| 3D Systems | ~3–5% | ColorJet printers, materials | Prototyping and education |
| Kocel Intelligent Machinery | ~3–5% | Industrial sand printers | Chinese foundry scale |
| Wuhan Easymfg | ~2–4% | Sand mold printers | Cost-competitive regional supplier |
| Höganäs AB | ~2–4% | Metal powders for binder jetting | Material qualification partner |
| Sandvik AB | ~1–3% | Osprey metal powders | Premium alloy supply |

## Recent News & Developments

## Recent News & Developments

- Nano Dimension (April 2025): Completed the acquisition of Desktop Metal, bringing ExOne sand and metal platforms under new ownership and reshaping the supply of production systems [8].
- Nano Dimension (April 2025): Closed its purchase of Markforged, adding the PX100 binder jet line to its portfolio [9].
- Desktop Metal (July 2025): Filed for Chapter 11 protection, prompting installed-base customers to review service and spare-part continuity [8].
- GE Aerospace (April 2024): Rebranded GE Additive as Colibrium Additive, keeping binder jetting in its aerospace and energy strategy [10].
- HP Inc. (November 2024): Expanded Metal Jet production collaborations and material options for automotive and industrial users [5].
- Desktop Metal and Stratasys (September 2023): Planned merger terminated after Stratasys shareholders rejected it, leaving Desktop Metal independent until 2025 [6].
- voxeljet AG (2023): Moved its shares from Nasdaq to over-the-counter trading while refocusing on foundry printing systems and services [7].

## Report Scope

| Parameter | Details |
| --- | --- |
| Market Scope | Binder jetting hardware, materials and services sold to automotive, aerospace and defense, construction and architecture, dental and healthcare and other end users |
| Study Period | 2021–2035 |
| Base Year | 2025 |
| Historical Data | 2021–2024 |
| Forecast Period | 2026–2035 |
| Market Size in 2025 | USD 0.60 Billion |
| Market Size in 2035 | USD 2.87 Billion |
| CAGR (2026–2035) | 16.8% |
| Fastest Growing Segments | Dental and Healthcare (20.2% CAGR); Services (19.1% CAGR); Aerospace and Defense (18.9% CAGR) |
| Regions Covered | North America, Europe, South America, Asia Pacific, Middle East and Africa and ROW |
| Companies Profiled | Desktop Metal, HP Inc., voxeljet AG, Colibrium Additive, Markforged, 3D Systems, Kocel Intelligent Machinery, Wuhan Easymfg, Höganäs AB, Sandvik AB |
| Valuation Currency | USD Billion |
| Methodology | 350+ primary expert interviews; bottom-up market sizing; top-down validation; data triangulation; scenario-based forecasting; real-time project tracking |

## Frequently Asked Questions

**Q: At what production volume does the Binder Jetting 3D Printing Technology Market compete with metal injection molding?**
A: Binder jetting is usually cheaper below roughly 10,000–20,000 parts a year because it avoids mold tooling. Above that range, MIM's lower per-part cost generally wins [18].

**Q: What should buyers check before purchasing a binder jet system from a vendor in the Binder Jetting 3D Printing Technology Market?**
A: Confirm that service contracts, spare parts and material supply survive any ownership change. Escrowed software licences and third-party powder qualification reduce exposure to vendor turnover [8].

**Q: Can existing sintering furnaces be reused for binder-jetted metal parts?**
A: Often yes, since MIM furnaces handle similar debinding and sintering cycles. Shops must still validate atmosphere control and fixturing, because larger printed parts sag differently [17].

**Q: How does binder jetting compare with laser powder bed fusion on part properties?**
A: Laser-fused parts typically reach higher density and fatigue strength. Binder jetting offers faster builds and lower cost per part, suiting non-critical or post-densified components [17].

**Q: Which certifications matter for medical buyers in the Binder Jetting 3D Printing Technology Market?**
A: Suppliers should hold ISO 13485 quality certification and validated cleaning processes for residual binder. Regulators also expect documented powder reuse limits [18].

**Q: Is full-colour binder jetting still commercially relevant?**
A: Yes, mainly for architectural models, education and medical visualization. These gypsum-based systems sell in lower volumes than metal or sand platforms [22].

**Q: What emerging use case could add new demand after 2030?**
A: Printed ceramic cores for turbine blade casting are gaining attention. They allow complex cooling channels that conventional core injection struggles to produce [16].


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