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Aircraft Component MRO Market Analysis

ID: MRFR//1134-CR | 129 Pages | Author: Swapnil Palwe| March 2023

The Aircraft Component Maintenance, Repair, and Overhaul (MRO) market dynamics are influenced by various market factors that collectively shape the landscape of aircraft maintenance and component overhauls. One critical factor is the evolution of aircraft technology, characterized by continuous advancements in avionics, mechanical systems, and electronic components. The market factors are driven by the need for MRO providers to stay abreast of these technological developments, ensuring they possess the expertise to efficiently and effectively repair and overhaul the latest generation of aircraft components. The industry's adaptability to evolving technologies is crucial in addressing the market factor of technological advancements and providing cutting-edge solutions to operators.

Gear up for smoother takeoffs! The Aircraft Component MRO market is set to reach new heights, soaring from $25.4 billion in 2023 to a cool $34.9 billion by 2030, fueled by a steady 5.44% annual growth spurt. What's behind this ascent? Expanding fleets of thirsty jets and an ever-increasing demand for commercial travel are the key drivers, keeping MRO shops busy as bees ensuring every bolt and wing is tip-top. Buckle up, the future of air travel is looking brighter than ever, serviced and maintained with meticulous care, one component at a time. The global expansion of aircraft fleets represents a significant market factor shaping the dynamics of the Aircraft Component MRO market. As airlines worldwide continually expand their fleets to meet growing passenger demand, the demand for maintenance services for a diverse range of aircraft components intensifies. This market factor is characterized by the need for MRO providers to offer scalable and flexible services, addressing the requirements of various aircraft models and types. The ability to handle a broad spectrum of aircraft components positions MRO providers to capitalize on the market factor of global fleet expansion.

Regulatory compliance is a central market factor influencing the Aircraft Component MRO sector. Aviation authorities, including the Federal Aviation Administration (FAA) and the European Union Aviation Safety Agency (EASA), enforce stringent regulations to ensure the safety and airworthiness of aircraft. The market factor involves MRO providers adhering to these regulations, conducting thorough inspections, and implementing necessary repairs or modifications to meet specific maintenance standards. The industry's commitment to maintaining the highest levels of safety and compliance is reflected in the market factor of regulatory oversight, shaping the operational landscape of aircraft component maintenance.

Economic conditions and airline operational considerations significantly impact the market factors of the Aircraft Component MRO market. Economic factors, such as air travel demand, fuel prices, and airline profitability, influence airlines' decisions regarding maintenance expenditures. The market factors are responsive to economic conditions that may affect airlines' budget allocations for maintenance activities, influencing the overall demand for MRO services. Airlines seek cost-effective solutions that align with their operational efficiency goals, shaping the market factors to meet economic considerations.

The aftermarket demand for modifications and upgrades is a notable market factor influencing the dynamics of the Aircraft Component MRO sector. As airlines aim to enhance the performance, efficiency, and passenger experience of their fleets, the market factor involves a growing demand for modifications and upgrades to various components. MRO providers must align their capabilities with aftermarket needs, offering cost-effective and timely solutions to ensure that aircraft components remain competitive and compliant with industry trends. The market factor underscores the industry's responsiveness to the aftermarket demands for technological enhancements.

Global geopolitical factors and regional stability influence the market factors of the Aircraft Component MRO market. Geopolitical tensions, regional conflicts, and global uncertainties impact airline operations and decisions related to maintenance activities. The market factors involve considerations of geopolitical stability, affecting airlines' strategic planning for fleet maintenance. The industry's ability to navigate geopolitical challenges and adapt to regional dynamics is crucial in addressing the market factors associated with geopolitical influences on aircraft component maintenance.

The competitive landscape and industry consolidation are significant market factors shaping the dynamics of the Aircraft Component MRO market. The industry features a mix of large global MRO providers and smaller regional players. The market factors involve strategic alliances, mergers, and acquisitions aimed at enhancing capabilities, expanding geographic reach, and providing a comprehensive suite of services. The competitive environment drives MRO providers to differentiate themselves through innovation, efficiency, and specialized services, influencing the overall market dynamics.

Environmental considerations and sustainability practices are emerging market factors influencing the Aircraft Component MRO sector. With the aviation industry's increasing focus on environmental responsibility, MRO providers are adopting sustainable practices and eco-friendly initiatives. The market factors involve the use of green technologies, sustainable materials, and energy-efficient processes in maintenance operations. The industry's commitment to environmental sustainability is reflected in the market factors driving the adoption of eco-friendly practices within the Aircraft Component MRO market.

Global Aircraft Component MRO Market Overview


Aircraft Component MRO Market Size was valued at USD 24.1billion in 2022. The aircraft component MRO market industry is projected to grow from USD 25.4 Billion in 2023 to USD 34.9 billion by 2030, exhibiting a compound annual growth rate (CAGR) of 5.44% during the forecast period (2023 - 2030). The expansion of current fleets and the rise in demand for commercial airlines are the key market drivers enhancing the market growth.Aircraft Component MRO MarketSource Secondary Research, Primary Research, MRFR Database and Analyst Review


Aircraft Component MRO Market Trends



  • Increasing development programs for airplane modernization accelerate market growth.


Growing demand for older aircraft, the introduction of a new generation of aircraft into the aviation industry, a rise in disposable income, and an increase in airline passenger traffic are all factors driving the market CAGR for aircraft component MRO.


Moreover, increased development programs for aircraft modernisation are a crucial driver that is expected to accelerate market expansion. Yet, mounting environmental hazards associated with MRO aviation services would limit the market's potential for expansion. Furthermore, it is very complex and demanding due to the restricted cooperation between MROs and OEMs about repair standards for new equipment and components, which is also expected to impede the overall growth of the aircraft maintenance, repair, and overhaul (MRO) industry.


Furthermore, decreased fuel prices and increased OEM participation will present the market with a lot of growth opportunities. On the other hand, factors such as rising technician demand and rapid technology improvements will act as a substantial impediment to market expansion. As a result, the aircraft component MRO market revenue is increasing.


Aircraft Component MRO Market Segment Insights


Aircraft Component MRO Aircraft Type Insights


The Aircraft Component MRO Market segmentation, based on aircraft type includes wide-body aircraft, narrow-body aircraft and regional transport aircraft. Wide-body aircraft are predicted to grow at the fastest CAGR of 56.25% during the projection period. The rise in demand for wide-body aircraft maintenance and repair is due to an increase in long-distance routes with heavy traffic connecting international destinations. In recent years, several new wide-body aircraft manufacturing infrastructures have been built in many countries, increasing OEM engagement in wide-body aircraft MRO service. The expanded aircraft fleet creates more opportunity for OEMs to provide aircraft MRO services.


Figure 1: Aircraft Component MRO Market, by aircraft type, 2022 & 2030 (USD billion)Aircraft Component MRO Market, by aircraft type, 2022 & 2030Source Secondary Research, Primary Research, MRFR Database and Analyst Review


Aircraft Component MRO Component Insights


The Aircraft Component MRO Market data has been divided all across the globe based on the component into engine, wings, landing gear, empennage, fuselage, and many others. In 2022, the engine overhaul segment is predicted to grow with a market share of more than 41.0%. Manufacturer engagement in engine repair is a crucial driver driving growth in the aircraft MRO sector. Engine MRO involves both field and depot maintenance. Depot-level maintenance entails extensive maintenance, repair, and rebuilding of engines, parts, and subassemblies. Field level maintenance includes both shop work and on-the-job maintenance.


Aircraft Component MRO Application Insights


The Aircraft Component MRO Market segmentation, based on application, includes commercial air transport, business and general aviation and military aviation. Military aviation accounted for a sizable market share. Military aircrafts are in high demand in the air forces of sovereign military countries in order to boost readiness in the face of expanding geopolitical tensions, rising terrorism, and ongoing cyber and cold wars. This military aircraft can dramatically improve a country's defense capability.


Aircraft Component MRO Regional Insights


By Region, the study provides the market insights into North America, Europe, Asia-Pacific and Rest of the World. North America dominates the aviation maintenance, repair, and overhaul (MRO) market and will maintain its dominance over the projection period as the region's government takes steps to produce zero-emission cars. Furthermore, the presence of numerous significant key players such as Honeywell and Airbus contributes to increasing market share in 2021.


Further, the major countries studied in the market report are The U.S., Canada, German, France, the UK, Italy, Spain, China, Japan, India, Australia, South Korea, and Brazil.


Figure 2: AIRCRAFT COMPONENT MRO MARKET SHARE BY REGION 2022 (%)AIRCRAFT COMPONENT MRO MARKET SHARE BY REGION 2022Source Secondary Research, Primary Research, MRFR Database and Analyst Review


Europe aircraft component MRO market accounts for the second-largest market share because of technological improvement. Another element is the presence of well-established technological infrastructure. Further, the German aircraft component MRO market held the largest market share, and the UK aircraft component MRO market was the fastest-growing market in the European region


The Asia-Pacific Aircraft Component MRO Market is expected to grow at the fastest CAGR from 2023 to 2030. This is owing to the reliance on numerous small and medium wide-body aircraft. The entry of various airlines, such as Air Asia, Indigo, and others, into various services promotes market demand.  Moreover, China’s aircraft component MRO market held the largest market share, and the Indian aircraft component MRO market was the fastest-growing market in the Asia-Pacific region.


For instance, in May 2021, India saw significant foreign direct investment in a variety of areas, including aviation maintenance, repair, and overhaul. As a result, investments and acquisitions are likely to generate attractive prospects for the sector.


Aircraft Component MRO Key Market Players & Competitive Insights


Leading market players are making significant R&D investments in order to diversify their product offerings, which will drive the aviation component MRO market's expansion. Important market developments include new product releases, contractual agreements, mergers and acquisitions, greater investments, and collaboration with other organizations. Market participants are also engaging in a number of strategic actions to increase their global footprint. The MRO industry for airplane components must provide affordable products if it wants to grow and thrive in a more competitive and challenging market environment.


One of the primary business strategies employed by manufacturers in the global aircraft component MRO industry to benefit customers and expand the market sector is local manufacturing to reduce operational costs. Some of the biggest benefits to medicine in recent years have come from the airplane component MRO industry. Major players in the aircraft component MRO market, such as Honeywell International Inc., Lufthansa Technik AG, Air France Industries KLM Engineering & Maintenance, Hong Kong Aircraft Engineering Company Limited, and others, are looking to grow their customer bases in the untapped aircraft component MRO market globally.


Private aviation service company AAR CORP. has its headquarters in Wood Dale, Illinois, a suburb of Chicago not far from O'Hare International Airport. 4,700 individuals work for the company internationally. Incorporated in 1955 as A. Allen Industrial, it changed its name to Allen Aircraft Radio in 1962, and in 1970 it became AAR CORP. Ira A. Eichner created the business. AAR also started its Oklahoma City aviation maintenance operation in 1969. AAR began branching out into Europe in 1965 and established a Singapore office in 1982. In 1979, AAR established its Aircraft Turbine Center, Inc. after Eichner's son-in-law and future CEO David P. Storch joined the business. In October, 2021, In order to renew its power-by-the-hour (PBH) component pool and maintenance assistance for flydubai's Boeing 737NG fleet, AAR, a significant provider of MRO services to commercial and government operators, made the announcement. The relationship was established in 2016 to offer thorough rotatable component support for flydubai's 737NG fleet, and the new five-year deal expands on that arrangement.


Indian multinational corporation GMR Group has its main office in New Delhi. Grandhi Mallikarjuna Rao (G M Rao) created the group in 1978. It is made up of a number of businesses, including GMR Infrastructure, GMR Energy, GMR Airports, and GMR Enterprises. The Group has carried out a number of infrastructure projects in India using the public-private partnership approach. The Company is also present internationally, operating infrastructure assets and undertaking projects in a number of nations, including Nepal, Indonesia, Singapore, the Philippines, and Greece. In February 2021, Airbus and GMR worked together in India to provide aviation services and aircraft maintenance. The MoU was inked in Bengaluru, during aero India 2021. With the purpose of improving the services for both military and commercial aircraft, GMR Group and Airbus have linked together.


Recent Industry Development in Aircraft Component MRO Market


On July 11, 2023, SIA Engineering (SIAEC) and Eaton, an aerospace firm, announced a joint venture to set up a component MRO firm in Malaysia. The yet-unnamed JV will launch with US$16 million in issued and paid-up share capital to foray into the Malaysian aerospace market. Eaton will hold 51% shareholding, while SIAEC will take the remaining 49%. The JV will inspect, test, repair, maintain, modify, and overhaul Eaton-manufactured aircraft components installed on the airframe, engine fuel, and hydraulics systems.


On May 5, 2023, VSE Corp. announced the signing of a definitive agreement to acquire Desser Aerospace, an aircraft component, and MRO services provider, to expand its products and services. The acquisition will expand VSE Corp.'s portfolio of products and services. The acquisition supports VSE Corp.'s tip-to-tail aircraft distribution and MRO services strategy and provides VSE access to the highly fragmented commercial, business, and general aviation aftermarkets.


On Mar.01, 2023, Lufthansa Technik Middle East (LTME) and Saudia Aerospace Engineering Industries (SAEI) signed a collaboration agreement for aircraft component services on Boeing 777 and 787. Over the next ten years, Lufthansa Technik will provide Total Component Support (TCS) to Saudia's 57 aircraft-strong Boeing 777 and 787 fleets.


On Oct. 21, 2022, AJW Group and Fokker Services Group announced signing a component MRO agreement to support their continued commitment to provide global operators with service excellence. The five-year agreement covers various aircraft platforms and associated engine types, such as Airbus A320ceo, A320neo, Boeing 737NG, and MAX aircraft, supporting AJW Group's global customer base.


On Sept. 20, 2022, ST Engineering announced that its Aerospace arm has received a five-year component Maintenance-By-the-Hour (MBH) contract from Thai budget carrier Nok Air to service its Boeing 737-800 fleet. The contract extends the long-term partnership of these companies in component MRO. Under this multi-year component MBH contract, ST Engineering will support Nok Air. with its full suite of component MRO solutions covering repair management, pool support, and dedicated consignment stock in Bangkok.


Key Companies in the aircraft component MRO market include



  • Turkish Technic, Inc. (Turkey)

  • FL Technics (Lithuania)

  • Barnes Aerospace (US)

  • AAR Corp. (US)

  • ST Aerospace (Singapore)

  • Honeywell International (US)

  • HAECO (Japan)

  • Lufthansa Technik AG (Germany)

  • Delta TechOps (US)


Aircraft Component MRO Industry Developments


In December 2022, for the maintenance and overhaul of 21 CFM56-5B engines as well as for the provision of mobile engine services, Frontier Airlines chose Lufthansa Technik. The 112 Airbus A320 family engines that power Frontier's fleet of aircraft will undergo overhauls and surgical repairs over the course of the next five years thanks to Lufthansa Technik. While surgical repairs can be carried out locally at Lufthansa Technik's plant in Tulsa, Oklahoma, engine overhaul will be performed in Hamburg, Germany.


In December 2022, Using drone swarms, Korean Air showcased airplane inspection technologies. The business created the technology for four drone-based aircraft fuselage inspection. Also, the company created an operations program that will instruct the four drones to take pictures of pre-planned locations.


In November 2021, The Chinese airline China Eastern and Safran Landing Systems have agreed to a five-year maintenance agreement for the landing gear of 31 Airbus A330 aircraft. The Safran workshop in Singapore will be the location of these operations.


Aircraft Component MRO Market Segmentation


Aircraft Component MRO By Aircraft Type Outlook



  • Wide-body Aircraft

  • Narrow-body Aircraft

  • Regional Transport Aircraft


Aircraft Component MRO By Component Outlook



  • Fuselage

  • Mpennage

  • Landing Gear

  • Wings

  • Engine

  • Others


Aircraft Component MRO Market By Application Outlook



  • Commercial Air Transport

  • Business and General Aviation

  • Military Aviation


Aircraft Component MRO Regional Outlook




  • North America



    • US

    • Canada




  • Europe



    • Germany

    • France

    • UK

    • Italy

    • Spain

    • Rest of Europe




  • Asia-Pacific



    • China

    • Japan

    • India

    • Australia

    • South Korea

    • Australia

    • Rest of Asia-Pacific




  • Rest of the World



    • Middle East

    • Africa

    • Latin America



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