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    Metal Casting Market

    ID: MRFR/CnM/6642-CR
    100 Pages
    Priya Nagrale
    April 2022

    Metal Casting Market Research Report Information By Material Type (Cast Iron, Aluminum, Stainless Steel, Zinc, Magnesium), By Process (Sand Casting, Die Casting, Shell Mold Casting, Gravity Casting, Vacuum Casting), By End-Use Industry (Automotive & Transportation, Building & Construction, Mining, Equipment & Machine, Consumer Goods), And By Region (North America, Europe, Asia-Pacific, And Rest Of The World) –Market Forecast Till 2035.

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    Metal Casting Market Infographic
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    Metal Casting Market Summary

    As per MRFR analysis, The Global Metal Casting Market Size was estimated at 149.8 USD Billion in 2024. The metal casting industry is projected to grow from 156.39 USD Billion in 2025 to 240.61 USD Billion by 2035, exhibiting a compound annual growth rate (CAGR) of 4.4 during the forecast period 2025 - 2035.

    Key Market Trends & Highlights

    The Global Metal Casting Market is poised for growth driven by technological advancements and increasing demand across various sectors.

    • North America remains the largest market for metal casting, driven by robust automotive and aerospace industries.
    • Asia-Pacific is emerging as the fastest-growing region, fueled by rapid industrialization and infrastructure development.
    • Cast Iron continues to dominate as the largest segment, while Aluminum is witnessing the fastest growth due to its lightweight properties.
    • Key market drivers include rising demand from the automotive sector and technological innovations in casting processes.

    Market Size & Forecast

    2024 Market Size 149.8 (USD Billion)
    2035 Market Size 240.61 (USD Billion)
    CAGR (2025 - 2035) 4.4%

    Major Players

    Alcoa (US), BASF (DE), General Electric (US), Hitachi Metals (JP), Magna International (CA), Nemak (MX), Thyssenkrupp (DE), Toyota Tsusho (JP), Waupaca Foundry (US)

    Metal Casting Market Trends

    The Global Metal Casting Market is currently experiencing a dynamic evolution, driven by various factors that influence production techniques and material preferences. The increasing demand for lightweight and durable components across industries such as automotive, aerospace, and construction appears to be reshaping the landscape of metal casting. Innovations in technology, particularly in automation and additive manufacturing, seem to enhance efficiency and precision in casting processes. Furthermore, sustainability concerns are prompting manufacturers to explore eco-friendly materials and practices, which may lead to a shift in traditional casting methods. In addition, the market is witnessing a growing trend towards customization and rapid prototyping, as companies seek to meet specific client requirements. This shift could potentially foster collaboration between foundries and design engineers, resulting in more tailored solutions. As The Global Metal Casting Market continues to adapt to these emerging trends, it is likely that the interplay between technological advancements and environmental considerations will play a crucial role in shaping its future trajectory. The ongoing developments suggest a vibrant and competitive environment, where innovation and sustainability are paramount.

    Technological Advancements

    The integration of advanced technologies in The Global Metal Casting Market is transforming traditional practices. Automation, robotics, and artificial intelligence are enhancing production efficiency and accuracy, allowing for more complex designs and reduced lead times. This trend indicates a shift towards smarter manufacturing processes that could redefine operational standards.

    Sustainability Initiatives

    Growing environmental awareness is prompting stakeholders in The Global Metal Casting Market to adopt sustainable practices. This includes the use of recycled materials and energy-efficient processes. Such initiatives not only address regulatory pressures but also align with consumer preferences for eco-friendly products, potentially reshaping market dynamics.

    Customization and Prototyping

    The demand for customized solutions is on the rise within The Global Metal Casting Market. Companies are increasingly focusing on rapid prototyping to meet specific client needs. This trend suggests a collaborative approach between foundries and clients, fostering innovation and enhancing product offerings.

    Metal Casting Market Drivers

    Growing Aerospace Industry

    The aerospace industry is emerging as a significant driver for The Global Metal Casting Industry. With the increasing demand for lightweight and high-strength materials in aircraft manufacturing, metal castings are becoming essential for components such as turbine housings and structural parts. In 2025, the aerospace sector is expected to account for around 20% of the total metal casting market. This growth is driven by the rise in air travel and the need for fuel-efficient aircraft. Consequently, metal casting companies are focusing on developing advanced alloys and casting techniques to meet the stringent requirements of the aerospace industry, thereby enhancing their market presence in The Global Metal Casting Industry.

    Expansion of Renewable Energy Sector

    The expansion of the renewable energy sector is significantly influencing The Global Metal Casting Industry. As countries strive to meet sustainability goals, investments in renewable energy sources such as wind and solar power are increasing. Metal castings are crucial for manufacturing components like wind turbine housings and solar panel frames. In 2025, the renewable energy sector is projected to contribute approximately 10% to the overall demand for metal castings. This trend indicates a shift towards more sustainable practices within the industry, prompting manufacturers to innovate and adapt their casting processes to cater to the growing needs of the renewable energy market, thereby reinforcing their role in The Global Metal Casting Industry.

    Rising Demand from Automotive Sector

    The automotive sector plays a pivotal role in driving The Global Metal Casting Industry. As vehicle production continues to rise, the demand for cast components, such as engine blocks and transmission housings, is expected to increase significantly. In 2025, the automotive industry is projected to account for approximately 30% of the total metal casting demand. This growth is fueled by the shift towards electric vehicles, which require specialized castings for lightweight structures and improved performance. Consequently, manufacturers are investing in advanced casting technologies to meet these evolving requirements, thereby enhancing their competitive edge in The Global Metal Casting Industry.

    Infrastructure Development Initiatives

    Infrastructure development initiatives are a crucial driver for The Global Metal Casting Industry. Governments worldwide are investing heavily in infrastructure projects, including bridges, roads, and buildings, which necessitate a wide range of metal castings. In 2025, it is estimated that infrastructure projects will contribute to nearly 25% of the overall demand for metal castings. This trend is particularly pronounced in emerging economies, where urbanization and population growth are accelerating the need for robust infrastructure. As a result, metal casting manufacturers are likely to experience increased orders for durable and high-quality cast components, further propelling the growth of The Global Metal Casting Industry.

    Technological Innovations in Casting Processes

    Technological innovations in casting processes are transforming The Global Metal Casting Industry. Advancements such as 3D printing and computer-aided design are enabling manufacturers to produce complex geometries with greater precision and efficiency. These innovations not only reduce material waste but also shorten production cycles, making it more feasible for companies to respond to market demands swiftly. In 2025, it is anticipated that the adoption of these technologies will lead to a 15% increase in production efficiency across the industry. As manufacturers embrace these cutting-edge techniques, they are likely to enhance their product offerings and strengthen their position in The Global Metal Casting Industry.

    Market Segment Insights

    Metal Casting Market Material Type Insights

    The Metal Casting Market segmentation, based on Materialtype, Cast Iron, Aluminum, Stainless Steel, Zinc, Magnesium. The cast iron industry contributed the most to total income. Cast iron, which is used in lost foam casting or sand casting, is a mixture of carbon, silicon, manganese, and other impurities, including phosphorus and sulphur. Due to its lower melting point, castability, good fluidity, machinability, deformation resistance, wear resistance, and other properties, cast iron is also used in machines, pipes, industry parts for automobiles, gearbox cases, and cylinder heads, these are the major contributions in respect to the Metal Casting Market revenue.

    Figure 1: Metal Casting Market, by Material type, 2023 & 2032 (USD billion)

    Source: Secondary Research, Primary Research, Market Research Future Database and Analyst Review

    June 2022: NanoAL, Nikkei MC Aluminium Co., Ltd., and Mitsubishi Corporation RtM Japan Ltd. commenced  a partnership for the commercialization and development of innovative die-casting aluminium alloys to target various emerging applications, such as electronics and automotive.

    Metal Casting Market Process Insights

    The Metal Casting Market segmentation, based on Process, includes Sand Casting, Die Casting, Shell Mold Casting, Gravity Casting, Vacuum Casting. In terms of revenue share in 2021, sand casting ranked first. The casting method reduces the cost of tools and allows for the recycling of scrap while allowing varying sizes of metal components to construct complicated designs. Sand casting is also used in the manufacturing of air compressor pistons, impellers, blowers, bearings, cams, engine oil pans, gears, valves, screw nuts, and mining machine parts. These applications are likely to support the segment's expected revenue growth.

    Throughout the projection period, the die casting segment is anticipated to experience moderate revenue growth. The vacuum casting market is anticipated to grow at a moderate rate in terms of revenue during the projected period. This casting process is widely employed in the automotive industry. Some limited batches of useful pieces are produced using this casting technique. Hence, rising development in these segments positively impacts the market growth.

    Metal Casting Market End-Use Industry Insights

    The Metal Casting Market data has been bifurcated by End-Use Industry into Automotive & Transportation, Building & Construction, Mining, Equipment & Machine, Consumer Goods. In 2021, the automotive and transportation category had the biggest revenue share. The largest market for metal casting parts is the worldwide automotive sector. For the production of various small parts in buses, cars, trucks, and other vehicles, there is an increasing demand for lightweight die castings in the automotive industry. Furthermore, complicated, lightweight, and high tensile structural components are needed for the aircraft sector.

    Die casting with aluminium and magnesium stimulates the production of lightweight, fuel-efficient aircraft. Many applications and rapid automotive industry expansion are anticipated to fuel this segment's revenue growth.

    Get more detailed insights about Metal Casting Market

    Regional Insights

    North America : Innovation and Demand Growth

    North America is the largest market for metal casting, holding approximately 40% of the global share. The region's growth is driven by robust demand from automotive, aerospace, and construction sectors, alongside advancements in technology and sustainable practices. Regulatory support for manufacturing and environmental standards further catalyzes market expansion. The U.S. and Canada are the leading countries, with significant investments in modernizing foundries and enhancing production efficiency. The competitive landscape is characterized by major players like Alcoa, General Electric, and Waupaca Foundry, which dominate the market with innovative solutions and extensive distribution networks. The presence of these key players fosters a dynamic environment, encouraging smaller firms to adopt advanced technologies. The focus on lightweight materials and recycling initiatives is also shaping the future of metal casting in the region.

    Europe : Sustainability and Innovation Focus

    Europe is the second-largest market for metal casting, accounting for around 30% of the global market share. The region's growth is propelled by stringent environmental regulations and a strong emphasis on sustainability. Countries like Germany and France are leading the charge, with initiatives aimed at reducing carbon emissions and promoting circular economy practices. The European Union's Green Deal is a significant regulatory catalyst, pushing for greener manufacturing processes and materials. Leading countries in Europe include Germany, Italy, and France, where companies are investing heavily in research and development to innovate casting techniques. Key players such as BASF and Thyssenkrupp are at the forefront, leveraging advanced technologies to enhance product quality and reduce waste. The competitive landscape is evolving, with a growing number of startups focusing on sustainable solutions, thereby reshaping the market dynamics.

    Asia-Pacific : Rapid Growth and Industrialization

    Asia-Pacific is witnessing rapid growth in the metal casting market, holding approximately 25% of the global share. The region's expansion is driven by increasing industrialization, urbanization, and rising demand from the automotive and electronics sectors. Countries like China and India are the largest contributors, supported by government initiatives aimed at boosting manufacturing capabilities and infrastructure development. The region's regulatory environment is becoming more favorable, encouraging foreign investments and technological advancements. China is the dominant player in the market, with a vast number of foundries and a focus on high-volume production. Other notable countries include Japan and South Korea, where companies like Hitachi Metals and Toyota Tsusho are leading the charge. The competitive landscape is marked by a mix of large corporations and small to medium enterprises, fostering innovation and efficiency in production processes. The emphasis on quality and cost-effectiveness is driving the market forward.

    Middle East and Africa : Resource-Rich and Emerging Markets

    The Middle East and Africa region is emerging as a significant player in The Global Metal Casting Market, holding about 5% of the market share. The growth is primarily driven by the region's rich natural resources and increasing investments in infrastructure and manufacturing. Countries like South Africa and the UAE are leading the way, with government initiatives aimed at diversifying economies and enhancing local production capabilities. Regulatory frameworks are evolving to support industrial growth and attract foreign investments. In South Africa, the presence of key players and a growing number of foundries are contributing to the market's development. The competitive landscape is characterized by a mix of established companies and new entrants, focusing on innovation and quality. The region's potential for growth is significant, with opportunities arising from the demand for metal components in various industries, including construction and automotive.

    Metal Casting Market Regional Image

    Key Players and Competitive Insights

    Major market players are spending a lot of money on R&D to increase their product lines, which will help the metal casting market to grow even more. Market participants are also taking a range of strategic initiatives to grow their worldwide footprint, with key market developments such as new product launches, contractual agreements, mergers and acquisitions, increased investments, and collaboration with other organizations. Competitors in the Metal Casting industry must offer cost-effective items to expand and survive in an increasingly competitive and rising market environment.

    One of the primary business strategies adopted by manufacturers in the Metal Casting industry to benefit clients and expand the market sector is to manufacture locally to reduce operating costs. In recent years, Metal Casting industry has provided with outcomes with some of the most significant benefits. The Metal Casting Market major player such as Alcast Technologies, Dynacast, ArcelorMittal, POSCO, and Reliance Foundry Co. Ltd are working to expand the market demand by investing in research and development activities.

    Dynacast, An international producer of precisely manufactured metal components is Dynacast, a Form Technologies Company. They provide reliable solutions for a variety of industries, such as automotive, consumer electronics, and healthcare, by utilising their own die cast processes. Zinc, aluminium, and magnesium are used in the production of high-precision die cast parts by Dynacast. If we talk about the size of those parts, let's say from hand size down to nearly nothing. We definitely have some components that are very, very difficult to see.

    Also, POSCO, originally known as Pohang Iron and Steel Company Ltd., is one of the top steel manufacturers in the world. Over 26 million tonnes of hot- and cold-rolled steel products, including coil, plate, wire rod, electrical sheets, and stainless steel, are produced by the firm each year. The shipbuilding, automobile, and home appliance industries in Korea use around 72% of the steel produced by POSCO; the remaining 26% is exported to about 60 other nations. Also, POSCO runs a large number of international joint ventures and subsidiaries.

    Since then, the company has concentrated on developing alliances with other steel producers, expanded its selection of steel products with added value, and withdrawn from joint ventures and non-performing enterprises. POSCO is also rapidly expanding in China.

    Endurance Technologies Limited completed the acquisition of Italian auto parts manufacturer Grimeca Srl on June 30, 2020. In a filing made with the stock exchange Endurance disclosed that it acquired the remaining interest equaling upto100% shareholding valued at approximately USD $2.45 million or its equivalence of Euro €2.25million.

    Kutes is a popular metal casting firm based out of Turkey that will undergo an energy efficiency makeover funded by Türkiye Sinai Kalkinma Bankasi (TSKB) and the European Bank for Reconstruction and Development (EBRD). TSKB has provided Kutes with a loan worth €15.4m to build two solar power plants located at Kirklareli and Edirne, amounting to 26 MW under the EBRD Risk Sharing Framework (RSF). In this groundbreaking move, EBRD takes only half credit risk from TSKB, signaling its commitment towards environment-friendly programs within the metals industries’ business in Turkey.

    Key Companies in the Metal Casting Market market include

    Industry Developments

    • Q2 2024: Nemak inaugurates new aluminum casting facility in Mexico to supply EV components Nemak, a global leader in lightweighting solutions for the automotive industry, opened a new aluminum casting plant in Nuevo León, Mexico, dedicated to producing structural and battery components for electric vehicles. The facility is expected to boost Nemak's capacity to serve major automakers amid rising EV demand.
    • Q2 2024: Arconic completes acquisition of metal casting specialist Cast-Fab Technologies Arconic, a leading provider of aluminum products, finalized its acquisition of Cast-Fab Technologies, a Cincinnati-based metal casting company, to expand its capabilities in precision castings for aerospace and industrial markets.
    • Q3 2024: Tupy S.A. announces $100 million investment in new foundry in Brazil Tupy S.A., a major global foundry group, announced the construction of a new metal casting facility in Joinville, Brazil, focused on producing large engine blocks and components for commercial vehicles and off-highway equipment.
    • Q3 2024: GE Vernova secures $250 million contract for wind turbine castings in India GE Vernova, the energy division of General Electric, won a $250 million contract to supply large-scale castings for wind turbine components to a major renewable energy project in India, supporting the country's clean energy expansion.
    • Q4 2024: Bharat Forge partners with Rheinmetall to launch new defense casting joint venture Bharat Forge, a leading Indian engineering company, entered a joint venture with Germany's Rheinmetall to manufacture advanced metal castings for defense applications, including armored vehicle components and artillery systems.
    • Q4 2024: Ryobi Die Casting announces expansion of U.S. operations with new Kentucky plant Ryobi Die Casting, a major supplier to the automotive industry, announced the opening of a new die casting facility in Shelbyville, Kentucky, to increase production of lightweight aluminum components for North American automakers.
    • Q1 2025: Nemak secures multi-year contract with Tesla for EV battery housing castings Nemak signed a multi-year supply agreement with Tesla to provide aluminum castings for battery housings in upcoming electric vehicle models, strengthening its position in the EV supply chain.
    • Q1 2025: GF Casting Solutions opens new R&D center for additive manufacturing in Germany GF Casting Solutions, a division of Georg Fischer, inaugurated a new research and development center in Schaffhausen, Germany, focused on integrating additive manufacturing with traditional metal casting processes for automotive and aerospace applications.
    • Q2 2025: China's CITIC Dicastal launches $200 million expansion of aluminum wheel casting plant CITIC Dicastal, a leading Chinese manufacturer of aluminum wheels, announced a $200 million expansion of its casting facility in Qinhuangdao to meet growing demand from global automakers.
    • Q2 2025: Alcoa Corporation appoints new Chief Technology Officer to lead advanced casting initiatives Alcoa Corporation named Dr. Maria Lopez as its new CTO, tasking her with accelerating the company's development of advanced casting technologies for lightweight automotive and aerospace components.
    • Q2 2025: Hitachi Metals wins contract to supply cast iron components for U.S. rail infrastructure upgrade Hitachi Metals secured a contract to provide high-strength cast iron components for a major U.S. rail infrastructure modernization project, supporting the upgrade of freight and passenger rail systems.
    • Q3 2025: ASK Chemicals launches new eco-friendly binder system for foundries ASK Chemicals, a global supplier to the foundry industry, introduced a new environmentally friendly binder system designed to reduce emissions and improve sustainability in metal casting operations.

    Future Outlook

    Metal Casting Market Future Outlook

    The Global Metal Casting Market is projected to grow at a 4.4% CAGR from 2024 to 2035, driven by advancements in technology, increasing demand in automotive, and sustainable practices.

    New opportunities lie in:

    • Investment in automated casting technologies to enhance production efficiency.
    • Development of eco-friendly casting materials to meet sustainability goals.
    • Expansion into emerging markets with tailored casting solutions for local industries.

    By 2035, the market is expected to solidify its position as a leader in innovative casting solutions.

    Market Segmentation

    Metal Casting Market Process Outlook

    • Sand Casting
    • Die Casting
    • Shell Mold Casting
    • Gravity Casting
    • Vacuum Casting

    Metal Casting Market Material Type Outlook

    • Cast Iron
    • Aluminum
    • Stainless Steel
    • Zinc
    • Magnesium

    Metal Casting Market End-Use Industry Outlook

    • Automotive & Transportation
    • Building & Construction
    • Mining
    • Equipment & Machine
    • Consumer Goods

    Report Scope

    MARKET SIZE 2024149.8(USD Billion)
    MARKET SIZE 2025156.39(USD Billion)
    MARKET SIZE 2035240.61(USD Billion)
    COMPOUND ANNUAL GROWTH RATE (CAGR)4.4% (2024 - 2035)
    REPORT COVERAGERevenue Forecast, Competitive Landscape, Growth Factors, and Trends
    BASE YEAR2024
    Market Forecast Period2025 - 2035
    Historical Data2019 - 2024
    Market Forecast UnitsUSD Billion
    Key Companies ProfiledMarket analysis in progress
    Segments CoveredMarket segmentation analysis in progress
    Key Market OpportunitiesAdoption of advanced manufacturing technologies enhances efficiency in The Global Metal Casting.
    Key Market DynamicsTechnological advancements and sustainability initiatives drive innovation and efficiency in the metal casting industry.
    Countries CoveredNorth America, Europe, APAC, South America, MEA

    Market Highlights

    Author
    Priya Nagrale
    Senior Research Analyst

    With an experience of over five years in market research industry (Chemicals & Materials domain), I gather and analyze market data from diverse sources to produce results, which are then presented back to a client. Also, provide recommendations based on the findings. As a Senior Research Analyst, I perform quality checks (QC) for market estimations, QC for reports, and handle queries and work extensively on client customizations. Also, handle the responsibilities of client proposals, report planning, report finalization, and execution

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    FAQs

    What is the projected market valuation of The Global Metal Casting by 2035?

    The projected market valuation for The Global Metal Casting by 2035 is 240.61 USD Billion.

    What was the overall market valuation of The Global Metal Casting in 2024?

    The overall market valuation of The Global Metal Casting in 2024 was 149.8 USD Billion.

    What is the expected CAGR for The Global Metal Casting during the forecast period 2025 - 2035?

    The expected CAGR for The Global Metal Casting during the forecast period 2025 - 2035 is 4.4%.

    Which material type segment is projected to have the highest valuation in The Global Metal Casting?

    The Aluminum segment is projected to have the highest valuation, ranging from 40.0 to 70.0 USD Billion.

    What are the key players in The Global Metal Casting?

    Key players in The Global Metal Casting include Alcoa, BASF, General Electric, Hitachi Metals, and Magna International.

    Which end-use industry is expected to dominate The Global Metal Casting?

    The Automotive & Transportation industry is expected to dominate The Global Metal Casting, with a projected valuation of 45.0 to 75.0 USD Billion.

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