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US Spandex Market

ID: MRFR/CnM/15820-HCR
111 Pages
Chitranshi Jaiswal
February 2026

US Spandex Market Research Report: By Production Process (Solution Dry-Spinning Process, Solution Wet-Spinning Process, Others), By Type (Four-way stretch type, Two-way stretch Type) and By Application (Technical textiles, Home Textiles, Medical Textiles, Apparels) - Forecast to 2035

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US Spandex Market Infographic
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US Spandex Market Summary

As per Market Research Future analysis, the US spandex market Size was estimated at 925.46 USD Million in 2024. The US spandex market is projected to grow from 1037.53 USD Million in 2025 to 3254.2 USD Million by 2035, exhibiting a compound annual growth rate (CAGR) of 12.1% during the forecast period 2025 - 2035

Key Market Trends & Highlights

The US spandex market is experiencing a shift towards sustainability and technological innovation, driven by consumer demand for activewear.

  • Sustainable practices are increasingly influencing production methods in the spandex market.
  • Technological advancements are enhancing the performance characteristics of spandex products, appealing to consumers.
  • The largest segment in the market is activewear, while the fastest-growing segment is athleisure apparel.
  • Key market drivers include rising health and fitness consciousness and the growth of e-commerce platforms.

Market Size & Forecast

2024 Market Size 925.46 (USD Million)
2035 Market Size 3254.2 (USD Million)
CAGR (2025 - 2035) 12.11%

Major Players

Invista (US), Lycra (US), Asahi Kasei (JP), Teijin Limited (JP), Hyosung (KR), Zhejiang Huafon Spandex (CN), Shandong Ruyi Technology Group (CN), Ningbo Huamao (CN)

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US Spandex Market Trends

The spandex market is currently experiencing notable growth, driven by increasing demand across various sectors, including apparel, activewear, and medical textiles. This versatile synthetic fiber is favored for its elasticity, comfort, and durability, making it a preferred choice for manufacturers. The rise in fitness consciousness among consumers has led to a surge in activewear production, which prominently features spandex. Additionally, advancements in textile technology are enhancing the performance characteristics of spandex, further solidifying its position in the market. Moreover, sustainability trends are influencing the spandex market, as manufacturers seek eco-friendly alternatives and production methods. The emphasis on reducing environmental impact is prompting innovations in recycling and the use of bio-based materials. As consumers become more environmentally aware, the demand for sustainable spandex options is likely to increase. This shift may lead to a transformation in production practices, aligning with broader sustainability goals within the textile industry. Overall, the spandex market appears poised for continued expansion, driven by both consumer preferences and technological advancements.

Sustainable Practices

There is a growing emphasis on sustainability within the spandex market. Manufacturers are increasingly adopting eco-friendly production methods and exploring the use of recycled materials. This trend reflects a broader consumer demand for environmentally responsible products, which is likely to shape future offerings.

Technological Advancements

Innovations in textile technology are significantly impacting the spandex market. Enhanced manufacturing processes are improving the performance and durability of spandex products. These advancements are expected to attract new applications and expand the market's reach.

Rising Activewear Demand

The demand for activewear continues to rise, driving growth in the spandex market. As fitness and wellness trends gain traction, the need for comfortable and flexible clothing is increasing. This trend is likely to sustain momentum as lifestyle choices evolve.

Market Segment Insights

By Production Process: Solution Dry-Spinning Process (Largest) vs. Solution Wet-Spinning Process (Fastest-Growing)

The production process segment of the US spandex market is primarily dominated by the Solution Dry-Spinning Process, which captures a significant share of the total market. This process involves dissolving the spandex polymer before spinning, leading to enhanced fiber properties. Meanwhile, the Solution Wet-Spinning Process also contributes substantially and is known for its environmentally friendly approach, although it holds a smaller market share compared to dry-spinning. Growth trends within the production process segment are notably driven by increasing consumer demand for sustainable fabrics and the advancements in production technologies. The Solution Wet-Spinning Process is recognized as the fastest-growing due to its eco-friendly practices and lower environmental impact. As businesses shift towards more sustainable manufacturing processes, the wet-spinning method is projected to gain traction, indicating a shift in market dynamics towards greener alternatives.

Solution Dry-Spinning Process (Dominant) vs. Solution Wet-Spinning Process (Emerging)

The Solution Dry-Spinning Process remains the dominant technique in the US spandex market, primarily due to its efficiency and ability to produce high-quality fibers with excellent elasticity. This method is widely adopted by leading manufacturers due to its robustness and scalability. In contrast, the Solution Wet-Spinning Process is emerging as a preferred choice among environmentally conscious brands. Its capability to produce spandex with minimal environmental impact is attracting investment and interest, particularly from companies looking to enhance their sustainability credentials. While dry-spinning is favored for volume production, wet-spinning is on the rise due to shifting consumer preferences towards sustainable fabrics, indicating a potential pivot in the production landscape.

By Type: Four-way stretch (Largest) vs. Two-way stretch (Fastest-Growing)

In the US spandex market, the four-way stretch type dominates the market as it provides unparalleled flexibility and comfort, making it a preferred choice for a variety of applications including activewear and fashion. This segment holds a significant share, driven by consumer preferences for garments that allow for a full range of motion while still offering support. In contrast, the two-way stretch type has been experiencing rapid growth, appealing especially to markets that prioritize style along with moderate functionality. The growth of two-way stretch type is attributed to evolving fashion trends which favor tighter-fitting garments while still incorporating comfort. Innovations in textile technology and increased demand for breathable materials have contributed to its adoption in the market. As consumers seek versatile and stylish clothing options, the demand for two-way stretch spandex is projected to rise, making it a strong contender in the overall market landscape.

Four-way stretch (Dominant) vs. Two-way stretch (Emerging)

The four-way stretch type is characterized by its ability to stretch in all directions, providing maximum comfort and flexibility, making it ideal for high-performance garments such as activewear, athletic apparel, and shape-wear. Its dominance in the US spandex market is a reflection of changing consumer preferences for versatile and comfortable clothing. On the other hand, the two-way stretch type stretches only in one direction. It is particularly gaining traction in the fashion industry due to its capacity to provide a sleek, tight fit without compromising on style. The emergence of this segment is fueled by trends that favor fitted clothing, thus presenting opportunities for growth as brands adapt to meet consumer demands for both aesthetics and comfort.

By Application Industry: Apparels (Largest) vs. Technical textiles (Fastest-Growing)

The US spandex market exhibits a diverse landscape across its application industries, with Apparels commanding the largest share. This segment thrives due to the increasing demand for comfortable and versatile clothing that incorporates spandex for enhanced elasticity and fit. In contrast, Technical textiles are emerging rapidly, capitalizing on innovations in materials technology that cater to various specialized applications. These shifts indicate a dynamic market structure where consumer preferences significantly influence segment performance. Growth trends within the application industries of the US spandex market are driven by evolving fashion trends and a heightened focus on performance textiles. The Apparel segment continues to witness robust demand, especially in activewear categories, while Technical textiles are witnessing technological advancements and increased adoption in sectors like automotive and construction. Such synergies between fashion and function are paving the way for sustained growth in both segments, reflecting a healthy expansion of the market.

Apparels: Dominant vs. Technical textiles: Emerging

Apparels dominate the US spandex market, primarily due to the burgeoning activewear sector, which requires high elasticity and comfort. This segment benefits from a strong consumer trend towards athleisure, where apparel is not only functional but also fashionable. In comparison, Technical textiles are emerging as a significant sector driven by innovations in applications such as medical and automotive uses. While Apparels focus on aesthetic and comfort attributes, Technical textiles emphasize functionality and durability, catering to a specialized clientele. The increasing adoption of spandex in these applications showcases the material's versatility, contributing to a competitive yet complementary market environment.

Get more detailed insights about US Spandex Market

Key Players and Competitive Insights

The spandex market exhibits a dynamic competitive landscape characterized by innovation and strategic partnerships. Key players such as Invista (US), Lycra (US), and Hyosung (KR) are at the forefront, leveraging their technological capabilities to enhance product offerings. Invista (US) focuses on sustainability and has been investing in eco-friendly production methods, which aligns with the growing consumer demand for environmentally responsible products. Lycra (US) emphasizes brand strength and consumer engagement, utilizing marketing strategies that highlight the performance benefits of their spandex products. Meanwhile, Hyosung (KR) is expanding its global footprint through strategic collaborations, particularly in Asia, to tap into emerging markets. Collectively, these strategies foster a competitive environment that prioritizes innovation and sustainability.The business tactics employed by these companies reflect a trend towards localized manufacturing and supply chain optimization. The market structure appears moderately fragmented, with several players vying for market share while also collaborating on sustainability initiatives. This collective influence of key players shapes the market dynamics, as they navigate challenges such as fluctuating raw material costs and evolving consumer preferences.

In October Invista (US) announced a partnership with a leading textile manufacturer to develop a new line of biodegradable spandex. This strategic move underscores Invista's commitment to sustainability and positions the company as a pioneer in eco-friendly textile solutions. The collaboration is expected to enhance Invista's market presence and appeal to environmentally conscious consumers, potentially increasing its market share.

In September Lycra (US) launched an innovative marketing campaign aimed at promoting the versatility of its spandex products across various applications, from activewear to fashion. This initiative not only reinforces the brand's market position but also seeks to engage a broader audience by showcasing the adaptability of spandex in different sectors. The campaign is likely to drive consumer interest and boost sales, reflecting Lycra's strategic focus on brand engagement.

In August Hyosung (KR) expanded its production capacity in Vietnam, aiming to meet the rising demand for spandex in the Asia-Pacific region. This expansion is strategically significant as it allows Hyosung to enhance its supply chain efficiency and reduce lead times for customers. By increasing local production capabilities, Hyosung positions itself to better serve the growing market while also mitigating risks associated with global supply chain disruptions.

As of November the spandex market is increasingly influenced by trends such as digitalization, sustainability, and AI integration. Companies are forming strategic alliances to enhance their technological capabilities and improve operational efficiencies. The competitive landscape is shifting from traditional price-based competition to a focus on innovation, technology, and supply chain reliability. This evolution suggests that future differentiation will hinge on the ability to deliver high-quality, sustainable products that meet the changing demands of consumers.

Key Companies in the US Spandex Market include

Industry Developments

The US Spandex Market is undergoing major changes driven by consumer preferences for sustainable products. Companies such as Lycra and Nike are investing in technologies to enhance fabric performance, especially for activewear. In late 2022, Hanesbrands partnered with eco-friendly suppliers to integrate recycled materials, reducing environmental impact.

In early 2023, DowDuPont acquired assets from Invista to expand its materials portfolio and competitiveness. Brands like BASF and Asahi Kasei are seeing higher market valuations amid rising athleisure demand. Meanwhile, Reliance Industries and Puma have introduced new eco-conscious product lines, further intensifying market competition and innovation.

The market is witnessing a surge in R&D investments focused on advanced textile technologies. These trends are shaping the US as a global leader in spandex innovation, particularly in performance, durability, and eco-responsibility. Such developments continue to define the market trajectory.

Future Outlook

US Spandex Market Future Outlook

The spandex market is projected to grow at a 12.11% CAGR from 2025 to 2035, driven by rising demand in activewear, technological advancements, and sustainability initiatives.

New opportunities lie in:

  • Expansion into eco-friendly spandex production using recycled materials.
  • Development of smart textiles integrating spandex for enhanced performance.
  • Strategic partnerships with fitness brands to create exclusive spandex lines.

By 2035, the spandex market is expected to achieve robust growth, driven by innovation and strategic collaborations.

Market Segmentation

US Spandex Market Type Outlook

  • Four-way stretch type
  • Two-way stretch Type

US Spandex Market Production Process Outlook

  • Solution Dry-Spinning Process
  • Solution Wet-Spinning Process
  • Others

US Spandex Market Application Industry Outlook

  • Technical textiles
  • Home Textiles
  • Medical Textiles
  • Apparels

Report Scope

MARKET SIZE 2024 925.46(USD Million)
MARKET SIZE 2025 1037.53(USD Million)
MARKET SIZE 2035 3254.2(USD Million)
COMPOUND ANNUAL GROWTH RATE (CAGR) 12.11% (2025 - 2035)
REPORT COVERAGE Revenue Forecast, Competitive Landscape, Growth Factors, and Trends
BASE YEAR 2024
Market Forecast Period 2025 - 2035
Historical Data 2019 - 2024
Market Forecast Units USD Million
Key Companies Profiled Invista (US), Lycra (US), Asahi Kasei (JP), Teijin Limited (JP), Hyosung (KR), Zhejiang Huafon Spandex (CN), Shandong Ruyi Technology Group (CN), Ningbo Huamao (CN)
Segments Covered Production Process, Type, Application Industry
Key Market Opportunities Growing demand for sustainable spandex alternatives driven by consumer preferences and regulatory pressures.
Key Market Dynamics Rising demand for sustainable materials drives innovation and competition in the spandex market.
Countries Covered US
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FAQs

What is the expected market size of the US Spandex Market in 2024?

The US Spandex Market is expected to be valued at 1.05 billion USD in 2024.

What will be the market value of the US Spandex Market by 2035?

By 2035, the US Spandex Market is projected to reach a value of 2.8 billion USD.

What is the expected CAGR for the US Spandex Market between 2025 and 2035?

The expected CAGR for the US Spandex Market from 2025 to 2035 is 9.326 percent.

Who are the key players in the US Spandex Market?

Major players in the US Spandex Market include Lycra, Adidas, Nike, and DowDuPont among others.

What is the market size for Solution Dry-Spinning Process in 2024?

The market size for the Solution Dry-Spinning Process is expected to be 0.42 billion USD in 2024.

What will be the market size for Solution Wet-Spinning Process in 2035?

The Solution Wet-Spinning Process is projected to reach 0.9 billion USD by 2035.

What market growth rate is expected for the US Spandex Market?

The US Spandex Market is anticipated to grow significantly, with a projected CAGR of 9.326 percent from 2025 to 2035.

What are the expected market values of 'Others' production process by 2035?

The market value for the 'Others' production process is expected to reach 0.8 billion USD by 2035.

What key application areas are driving growth in the US Spandex Market?

Key application areas include activewear, undergarments, and swimwear which are significantly driving market growth.

How are global trends impacting the US Spandex Market?

Current global trends towards athleisure and eco-friendly materials are positively impacting the US Spandex Market.

What will be the projected market valuation of the US Spandex Market by 2035?

By 2035, the US Spandex Market is expected to reach a valuation of 2.8 billion USD.

What is the expected compound annual growth rate (CAGR) for the US Spandex Market from 2025 to 2035?

The expected CAGR for the US Spandex Market from 2025 to 2035 is 8.865%.

Which production process segment in the US Spandex Market is expected to have the highest market value by 2035?

The Solution Dry-Spinning Process is projected to have the highest market value of 1.2 billion USD by 2035.

Who are the major competitors in the US Spandex Market?

Key players in the US Spandex Market include Invista, Adidas, Teijin Limited, and Nike among others.

What is the expected market value for the Solution Wet-Spinning Process in 2024?

The Solution Wet-Spinning Process is expected to be valued at 0.35 billion USD in 2024.

What will be the expected valuation of the 'Others' production process segment by 2035?

The 'Others' production process segment is projected to reach a value of 0.7 billion USD by 2035.

What are the key applications driving the growth of the US Spandex Market?

Key applications driving growth include athletic wear, activewear, and various garments requiring elasticity.

How is the market growth rate for the US Spandex Market expected to vary across production process segments?

Each production process segment is anticipated to grow at varying rates, with Solution Dry-Spinning leading in market growth.

What challenges does the US Spandex Market face in terms of market expansion?

Challenges include fluctuating raw material prices and increasing competition in the textile industry.

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