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    US Folding Cartons Market

    ID: MRFR/PNT/18676-HCR
    128 Pages
    Snehal Singh
    October 2025

    United States Folding Carton Market Research Report Information By End-user Industry (Food and Beverages, Household, Personal Care and Cosmetics, Healthcare and Pharmaceuticals, Tobacco, Electrical and Hardware, and Other End-user Industries) – United States Market Forecast Till 2035

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    US Folding Cartons Market Infographic
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    US Folding Cartons Market Summary

    As per Market Research Future Analysis, the United States Folding Carton Market was valued at USD 34.31 Billion in 2024 and is projected to grow to USD 52.83 Billion by 2035, with a CAGR of 4.00% from 2025 to 2035. The market is driven by increased demand for smart folding cartons and growth in the electronics sector. The tobacco industry's rising use of folding cartons is also a significant growth factor, despite challenges from raw material cost fluctuations. The food and beverage segment dominates the market, fueled by the increasing demand for packaged foods.

    Key Market Trends & Highlights

    Key trends influencing the Folding Carton market include technological advancements and shifts in consumer behavior.

    • Folding Carton Market Size in 2024: USD 34.31 Billion
    • Projected Market Size by 2035: USD 52.83 Billion
    • CAGR from 2025 to 2035: 4.00%
    • Tobacco industry's growth driving demand for folding cartons despite regulatory challenges.

    Market Size & Forecast

    2024 Market Size USD 34.31 Billion
    2035 Market Size USD 52.83 Billion
    CAGR (2025-2035) 4.00%

    Major Players

    Key players include WestRock Company, Graphic Packaging International LLC, Mayr Meinhof Packaging International Gmbh, Smurfit Kappa Group, and DS Smith PLC.

    US Folding Cartons Market Trends

    Increase in the tobacco industry's use of folding cartons is driving the market growth

    Given their ease of printing and simplicity, folding cartons are becoming an increasingly popular choice for tobacco packaging, which is expected to create a lot of chances for the United States market. Notwithstanding the harsh taxes and prohibitions, the tobacco sector has been seeing considerable growth, mostly due to the millennial generation's increasing demand. The demand for products containing tobacco, including cigarettes, has surged due to the rising stress levels among younger individuals.

    For this reason, throughout the course of the forecast period, the expansion of the tobacco industry in the region is expected to significantly increase demand for folding cartons. The market's growth in the United States is also being aided by the increasing demand for smart folding cartons. Due to the expanding need for contemporary packaging applications like clinical monitoring, there is a developing market for intelligent folding cartons, which is expected to propel the market CAGR. Smart packaging is advanced as a result of the printed electronics innovation's progress.

    Smart folding boxes also give customers product information by using QR codes for customers, which enables merchants to follow the shipment throughout the delivery cycle. As a result, there will be lots of room for market expansion as smart folding cartons gain in favor.

    Furthermore, the expansion of the market is expected to be hindered by the growing use of paper and paperboard folding cartons by retailers and product producers. Retail shelves make it easy to stack, store, and see the paper and paperboard folding cartons. Moreover, folding cartons enhance the long-term value of items without degrading the environment because they are recyclable and eco-friendly. As a result, the growing use of paper and paperboard folding cartons by retailers and manufacturers propels the United States’s market expansion.

    However, the market for folding cartons is predicted to grow at a slower pace as a result of fluctuations in raw material costs in the region, such as those of wood pulp, caused by the supply-demand imbalance. This issue causes the manufacturers in the folding carton market to significantly reduce their profit margin, which could impede the region's market's growth during the projected period. The United States Census Bureau reports that the industry revenue from the production of frozen foods in the United States was USD 33.86 billion in 2021 and is predicted to surpass USD 36.59 billion by 2024.

    The strategic initiatives in the frozen food sector have improved as a result of these advancements.

    Market Segment Insights

    Folding Carton End-user Industry Insights      

    The United States Folding Carton market segmentation, based on End-user Industry, includes Food and Beverages, Household, Personal Care and Cosmetics, Healthcare and Pharmaceuticals, Tobacco, Electrical and Hardware, and Other End-user Industries. The market was mostly dominated by the food and beverage segment. One of the main drivers of the food and beverage industry's growth is thought to be the consistent increase in packaged foods. In addition, the significant shift in consumer purchasing patterns and lifestyle trends has positively impacted the food and beverage sector.

    The need for convenient food products has grown due to rising consumption, which has accelerated the growth of the food and beverage segment.

    Figure 1: United States Folding Carton Market, by End-user Industry, 2022 & 2032 (USD Billion)

    Source: Primary Research, Secondary Research, Market Research Future Database and Analyst Review

    Folding Carton Country Insights

    The population of the United States is on a trend of increasing technical improvement, which is driving the rise of numerous electronic items. Additionally, as folding cartons are the ideal packaging option for compact-sized electrical devices, the growing popularity of these products presents the folding carton producer with profitable potential in this area. The demand for folding cartons is thus anticipated to be impacted in the next years by the strong growth of the electrical and electronics industry in the United States.

    The expansion of the market in the region is anticipated to be impeded by the availability of alternatives to folding cartons, such as thinner corrugated boards. The market demand for folding cartons may be hampered by the usage of thinner corrugated board as an alternative to providing protective cushioning to breakable items without compromising print quality.

    Get more detailed insights about US Folding Cartons Market

    Key Players and Competitive Insights

    Leading market players are putting a lot of money into R&D to broaden the range of their goods, which will fuel the folding carton market's further expansion. In addition, market players are engaging in a range of calculated initiatives to increase their presence, with important market developments involving the introduction of new products, contracts, M&A transactions, increased investment, and cooperation with other enterprises. To grow and endure in an increasingly cutthroat and dynamic market, the Folding Carton industry must provide reasonably priced goods.

    Major players in the Folding Carton market are engaging in research and development activities in an effort to boost market demand, including WestRock Company, Graphic Packaging International LLC (Graphic Packaging Holding Company), Mayr Meinhof Packaging International Gmbh (mayr-melnhof Karton Ag), Smurfit Kappa Group, Seaboard Folding Box Company Inc. (vidya Brands Group), American Carton Company, All Packaging Company, Essentra Plc (Essentra Group), Stora Enso Oyj, Unipak Inc., DS Smith PLC, and Edelmann Gmbh.

    Key Companies in the US Folding Cartons Market market include

    Industry Developments

    May 2023: Tambrite Aqua+, a novel recyclable packaging board ideal for chilled and frozen food packaging, was unveiled by the Finnish business Stora Enso. Reducing the need for plastics made from fossil fuels is the goal of this folding box board solution.

    March 2022: The CarrEco Brown bag made entirely of fresh fibers was introduced by Stora Enso Oyj. Direct food contact was safe due to the material's great strength and resistance to tearing.

    Market Segmentation

    Folding Carton End-user Industry Outlook

    • Food and Beverages
    • Household
    • Personal Care and Cosmetics
    • Healthcare and Pharmaceuticals
    • Tobacco
    • Electrical and Hardware
    • Other End-user Industries

    Report Scope

    Report Attribute/Metric Details 
    Market Size 2024 USD 34.31 Billion
    Market Size 2025 USD 35.68 Billion
    Market Size 2035 52.83 (Value (USD Billion))
    Compound Annual Growth Rate (CAGR) 4.00% (2025 - 2035)
    Base Year 2024
    Market Forecast Period 2025 - 2035
    Historical Data 2020-2024
    Market Forecast Units Value (USD Billion)
    Report Coverage Revenue Forecast, Market Competitive Landscape, Growth Factors, and Trends
    Segments Covered End-user Industry, and Region
    Countries Covered United States
    Key Companies Profiled WestRock Company, Graphic Packaging International LLC (graphic Packaging Holding Company), Mayr Meinhof Packaging International Gmbh (mayr-melnhof Karton Ag), Smurfit Kappa Group, Seaboard Folding Box Company Inc. (vidya Brands Group)
    Key Market Opportunities ·         Development and growth in the electrical and electronics industry ·         Growing acceptance of intelligent folding cartons
    Key Market Dynamics ·         The tobacco industry is using folding cartons more and more. ·         Manufacturers and retailers are using paper and paperboard folding boxes more and more.
     

    Market Highlights

    Author
    Snehal Singh
    Assistant Manager - Research

    High acumen in analyzing complex macro & micro markets with more than 6 years of work experience in the field of market research. By implementing her analytical skills in forecasting and estimation into market research reports, she has expertise in Packaging, Construction, and Equipment domains. She handles a team size of 20-25 resources and ensures smooth running of the projects, associated marketing activities, and client servicing.

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    FAQs

    What is the market size of folding cartons?

    In 2024, the folding carton market in the United States was estimated to be worth USD 34.31 billion.

    How quickly is the market for folding cartons expanding?

    US Folding Cartons Market is projected to register a CAGR of 4% from 2025-2035

    Which companies dominate the folding carton market?

    The dominating companies in the market are WestRock Company, Graphic Packaging International LLC (graphic Packaging Holding Company), Mayr Meinhof Packaging International Gmbh (mayr-melnhof Karton Ag), Smurfit Kappa Group, Seaboard Folding Box Company Inc. (vidya Brands Group).

    Which end-user industry dominated the market for folding cartons?

    In 2024, the market was dominated by the food and beverages category.

    What is the projected market size of the US Folding Cartons Market in 2024?

    The US Folding Cartons Market is expected to be valued at 33.5 USD Billion in 2024.

    What is the compound annual growth rate (CAGR) for the US Folding Cartons Market from 2025 to 2035?

    US Folding Cartons Market is expected to grow with a CAGR of 4% in the period 2025-2035

    Which segment of the US Folding Cartons Market is expected to have the highest value in 2024?

    The Single-wall Corrugated Sheet segment is expected to be valued at 12.5 USD Billion in 2024.

    What is the projected value of the Double-wall Corrugated Packaging segment in 2035?

    The Double-wall Corrugated Packaging segment is projected to be valued at 16.0 USD Billion in 2035.

    Who are the key players in the US Folding Cartons Market?

    Major players in the market include Sappi North America, Sonoco Products Company, and WestRock among others.

    What is the value of the Triple-wall Corrugated Packaging segment in 2024?

    The Triple-wall Corrugated Packaging segment is expected to be valued at 10.5 USD Billion in 2024.

    What is the expected value of the Single-wall Corrugated Sheet segment by 2035?

    This segment is anticipated to reach a value of 20.5 USD Billion by 2035.

    How does the growth rate of the US Folding Cartons Market compare across segments?

    US Folding Cartons Market is projected to grow at a CAGR of 4% during the forecast period, 2025-2035

    What are the key applications driving the growth of the US Folding Cartons Market?

    Key applications include food packaging, pharmaceutical packaging, and consumer goods packaging, driving demand in the market.

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